Empava EMPV-30GC21 User guide

INSTRUCTION MANUAL

GAS COOKTOP

Appliance Class: 3

Empava Item #:

30 " :EMPV-30GC0A2 EMPV-30GC0A5

36" : EMPV-36GC202 EMPV-36GC881 EMPV-36GC888 EMPV-36GC901

Distributed by:

Empava Appliances Inc.

15253 Don Julian Rd, City of Industry, CA 91745 USA

www.empava.com

30”: EMPV-30GC20 EMPV-30GC21

36”: EMPV-36GC22 EMPV-36GC23 EMPV-36GC24 EMPV-36GC25

The instructions shall be marked with directions to the installer to leave them with

the appliance and to the consumer to retain them for future reference.

WARNING:

This appliance can be used by children aged from 8 years and above and persons with reduced

physical, sensory or mental capabilities or lack of experience and knowledge if they have been

given supervision or instruction concerning use of the appliance in a safe way and understand

the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance

shall not be made by children without supervision.

If the supply cord is damaged, it must be replaced by the manufacturer. its service agent or

similarly qualified persons in order to avoid a hazard.

WARNING:

If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or death.

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

Contents

 Cooktop Description

 Important Information

 Operation

 Maintenance and Cleaning

 Troubleshooting

 Instructions for the Installer

 Important safety requirements

 Installation

1

This appliance shall be installed in accordance with the regulations in force and only used in a well-

ventilated space.

Read the instructions before installing or using this appliance.

The installation must conform with local codes or, in the absence of local codes, with the National Fuel

Gas Code, ANSI Z223.1/NFPA 54 or, in Canada, the Natural Gas and Propane Installation Code, CSA

B149.1.

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical Code, NFPA 70 or the Canadian Electric Code, CSA

C22.1ϋ02.

2

Cooktop Description

Figure 1

Figure 2

Figure 3

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

EMPV-36GC22

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

1.burner 6—6000Btu/hr in 2.56"

2.burner 7—10200Btu/hr in 3.74"

3.burner 8—13600Btu/hr in 5.20"

4.burner 9—6000Btu/hr in 2.56"

5.Burner 10—3400Btu/hr in 1.77”

Total heat input: 37600Btu/hr

EMPV-30GC0A2

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

1.burner 6—6000Btu/hr in 2.56"

2.burner 7—10200Btu/hr in 3.74"

3.burner 8—13600Btu/hr in 5.20"

4.burner 9—6000Btu/hr in 2.56"

5.Burner 10—3400Btu/hr in 1.77”

Total heat input: 37600Btu/hr

EMPV-30GC0A

1.burner 6—10200Btu/hr in 3.74"

2..burner 7—6000Btu/hr in 2.56"

3.burner 8—13600Btu/hr in 5.20"

4.burner 9—6000Btu/hr in 2.56"

5..burner 10—3400Btu/hr in 1.77”

EMPV-30GC20

EMPV-30GC21

EMPV-36GC22

Figure 4

Figure 5

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

Total heat input: 37600Btu/hr

EMPV-36GC881

EMPV-36GC888

1.burner 6—10200Btu/hr in 3.74"

2..burner 7—6000Btu/hr in 2.56"

3.burner 8—13600Btu/hr in 5.20"

4.burner 9—6000Btu/hr in 2.56"

5..burner 10

—

3400Btu/hr in 1.77”

1.burner 6—10200Btu/hr in 3.74"

2..burner 7—6000Btu/hr in 2.56"

3.burner 8—13600Btu/hr in 5.20"

4.burner 9—6000Btu/hr in 2.56"

5..burner 10—3400Btu/hr in 1.77”

Total heat input: 37600Btu/hr

3

EMPV-36GC23

EMPV-36GC24

Figure 6

Important Information

Read the instructions before installing or using this appliance.

Children should be supervised to ensure that they do not play with the appliance.

These instructions are only valid if the country symbol appears on the appliance. If the symbol does not

appear on the appliance, it is necessary to refer to the technical instructions which will provide the

Total heat input: 37600Btu/hr

Operating Instructions:

Knob 1 is for burner 10

Knob 2 is for burner 9

Knob 3 is for burner 8

Knob 4 is for burner 7

Knob 5 is for burner 6

1.burner 6—10200Btu/hr in 3.74"

2.burner 7—6000Btu/hr in 2.56"

3.burner 8—6000Btu/hr in 2.56"

4.burner 9—3400Btu/hr in 1.77”

5.Burner 10—13600Btu/hr in 5.20"

Total heat input: 37600Btu/hr

EMPV-36GC901

4

EMPV-36GC25

necessary instructions concerning modification of the appliance to the conditions of use of the country.

Installation

¾ Prior to installation, ensure that the local distribution conditions (nature of the gas and gas pressure)

and the adjustment of the appliance are compatible.

¾ The adjustment conditions for this appliance are stated on the label (or data plate).

¾ This appliance is not connected to a combustion products evacuation device. It shall be installed

and connected in accordance with current installation regulations. Particular attention shall be

given to the relevant requirements regarding ventilation. Read the instructions before installing or

using this appliance.

¾ The appliance and its individual shut-off valve must be disconnected from the gas supply piping

system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

¾ The appliance must be isolated from the gas supply piping system by closing its individual manual

shut-off valve during any pressure testing of the gas supply piping system at test pressures equal

to or less than 1/2 psi (3.5 kPa).

¾ Always check for the validity of the pressure regulator. Technical specification of the pressure

regulator:

i. Refer to TECHNICAL DATA in this manual.

ii. Max. consumption: 2.5kg/h.

iii. Should be certified according to ANSI Z21.1 / CSA 1.1 and comply with local code.

¾ This appliance must be installed and serviced by a competent person

¾ This appliance shall be installed in accordance with the regulations in force and only used in a well

ventilated space.

¾ Remove all packaging before using the gas cooktop

¾ Ensure that the gas and complies with the type stated on the rating label

¾ Do not attempt to modify the gas cooktop in any way

Caution: This appliance is for cooking purposed only. It must not be used for other purposes, for

example room heating.

For your Safety

¾ This gas cooktop is designed to be operated by adults. Do not allow children to play near or with

the gas cooktop.

¾ The gas cooktop gets hot when it is in use.

¾ Children should be kept away until it has cooled.

¾ Children can also injure themselves by pulling pans or pots off the gas cooktop.

¾ CAUTION: This appliance is for cooking purposes only. It must not be used for other purposes,

for example, room heating.

When Use

¾ This gas cooktop is intended for domestic cooking only. It is not designed for commercial or

industrial purposes.

¾ When in use a gas cooking appliance will produce heat and moisture in the room in which it has

been installed. Ensure there is a continuous air supply, keeping air vents in good condition or

installing a cooker hood with a venting hose.

¾ When using the gas cooktop for a long period of time, the ventilation should be improved, by

opening a window or increasing the extractor speed.

¾ Do not use gas cooktop if it is in contact with water. Do not operate the gas cooktop with wet

hands.

¾ Ensure the control knobs are in the closed position when not in use.

¾ In the event of the burner flames being accidentally extinguished, turn off the burner control and do

not attempt to re-ignite the burner for at least 1 min.

Service

¾ The gas cooktop should only be repaired or serviced by an authorized Service person and only

genuine approved spare parts should be used.

Environmental Information

¾ After installation, please dispose of the packaging with due regard to safety and the environment.

¾ When disposing of an old appliance, make it unusable, by cutting off the cable.

¾ The symbol on the product or on its packaging indicates that this product may not be

treated as household waste. Instead it shall be handed over to the applicable collection point for

the recycling of electrical and electronic equipment. By ensuring this product is disposed of

5

correctly, you will help prevent potential negative consequences for the environment and human

health, which could otherwise be caused by inappropriate waste handling of this product. For more

detailed information about recycling of this product, please contact your local city office, your

household waste disposal service or the shop where you purchased the product.

Operation

Lighting

 Simply press the knob in, turn anticlockwise to ignition position(star icon) .

 Press the ignition device and hold the knob till the burner is ignited

 Before releasing knob, ensure a flame is established,

 If the burner fails to ignite, put into off position and try again.

If in case of a power failure or failure of the ignition, a match or lighting devise can be used. Care must

be taken when using this method.

The device shall not be operated for more than 15s. If after 15s the burner has not lit, stop operating the

device and open the compartment door and/ or wait at least 1 min before attempting a further ignition of

the burner.

In the event of the burner flames being accidentally extinguished, turn off the burner control and do not

attempt to re-ignite the burner for at least 1 min.

CAUTION: Accessible parts may be hot when the grill is in use. Young children should be kept away"

As shown in Figure 12, place the burner onto the burner base one by one and stuck, rotate left and right

to check if the burners are in place, the burner is placed correctly when it cannot be rotated. Finally

center placed the burner cap on the burner.

6

If you cannot light the flame even after several attempts, check the "cap" and “crown” (see diagram –

figure 10) if they are in the correct position. To put the flame out, turn the knob to the symbol “O”

Description:

1. Burner cap

2. Burner crown

3. Burner base

4. Ignition electrode

5. Thermocouple

Figure 10

When switching on the mains, after installation or a power cut, it is quite normal for the spark generator

to be activated automatically.

To ensure maximum burner efficiency, you had better use pots and pans with a flat bottom fitting the

size of the burner used (see table).

Do not use rim based or convex-based vessels on the hotplate burners.

WARNING: As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid

simmering. If the control knobs become difficult to turn, please contact your local service centre.

WARNING: Users could not use the cooking vessels on the hotplate that overlap its edges.

WARNING: All burner caps can’t be dislocated installation, otherwise it will lead to flash back on the

upper aluminum seats and cause the upper aluminum seats to melt and deform, see below figures for

correctly placing the burner caps

Burner Minimum Pan Diameter Maximum Pan Diameter

Wok

in 5.20"

Large (rapid) in 3.74"

Medium (semi-rapid) in 2.56"

Small (auxiliary) in 1.77"

7.09”

4.72”

3.15”

10.24”

8.66”

6.30”

7

Figure 11

Re-ignition:

If the flame is out for certain reasons, the safety device will cut off the gas power automatically. Turn the

switch to " largest flame " position, then ignite again, you should wait for 30 seconds when you do that;

Due to the air in the tong, there may be unsmooth ignition, revolve the switch to " largest flame "

position and ignite again.

Maintenance and Cleaning

Before any maintenance or cleaning can be carried out, you must DISCONNECT the gas cooktop from

the electricity supply.

The gas cooktop is best cleaned while it is still warm; as spillage can be removed more easily than if it is

left to cool.

Control Panel

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The Burners

The burner caps and crowns can be removed for cleaning. Wash the burner caps and crowns using hot

soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel

wool pad can be used with caution, if the marks are particularly difficult to remove.

After cleaning, be sure to wipe dry with a soft cloth.

Ignition electrode

The electric ignition is obtained through a ceramic "electrode" and a metal electrode. Keep these

components very clean, to avoid lighting difficulties, and check that the burner crown holes are not

obstructed.

Thermocouple

The thermocouple is very crucial for cutting gas supply in case of flame out during cooking, be sure to

keep them in very clean condition.

Maintenance instructions suggesting (We suggest to clean it every six months.):

1) Keeping appliance area clear and free from combustible materials, gasoline, and other

flammable vapors and liquids.

2) Not obstructing the flow of combustion and ventilation air.

3) Visually checking pilot(s) and burner flames, with pictorial representation.

A>Remove the utensil supports.

B>Light burners.

C>Turn knobs from MAX to MIN, Check the flame status, the flame in MIN position should be smaller

than in MAX position, as figure shown below.

D>Always check flame before each use, see TROUBLESHOOTING if any abnormal status found.

Trouble Shooting

Problem Corrective action

• There is no spark when lighting the gas • Check that the unit is plugged in and the electrical

supply is switched on

• Check that the RCCB has not tripped (if fitted)

• Check the mains fuse has not blown

• Check the burner cap and crown have been replaced

correctly, e.g. after cleaning.

8

• The gas ring burns unevenly

• Check the main jet is not blocked and the burner crown

is clear of food particles.

• Check the burner cap and crown have been replaced

correctly, e.g. after cleaning.

Instructions for the Installer

Overall dimensions

For Model Width Depth

EMPV-30GC0A2 EMPV-30GC0A5 29.90in 20.08in

EMPV-36GC202 EMPV-36GC881 EMPV-36GC888

EMPV-36GC901

36.02in 20.67in

Cut out dimensions

For Model Width Depth

EMPV-30GC0A2 EMPV-30GC0A5 28.34in 18.30in

EMPV-36GC202 EMPV-36GC881 EMPV-36GC888

EMPV-36GC901

34.45in 19.01in

Technical Data

Burner configuration

NG LPG

Nozzles Dia. (mm) Btu/hr Nozzles Dia. (mm) Btu/hr

Wok burner(Triple ring burner)

1.50 13600 1.00 13600

Rapid burner

1.28 10200 0.85 10200

Semi rapid burner

0.97 6000 0.65 6000

Auxiliary burner

0.72 3400 0.50 3400

Different models have different total heat input, please refer to page 3,page 4 & page 5.

Gas Type and working pressure:

NG gas pressure at 8.0 in wc

LPG gas pressure at 11 in wc.

9

EMPV-30GC20 EMPV-30GC21

EMPV-36GC22 EMPV-36GC23

EMPV-36GC24 EMPV-36GC25

EMPV-30GC20 EMPV-30GC21

EMPV-36GC22 EMPV-36GC23

EMPV-36GC24 EMPV-36GC25

Important safety requirements

Location

The cooktops may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom,

shower room or garage. Before making the cut out in the worktop ensure that there is a minimum

distance of 2.17” between the rear edge of the cooktops and the wall. A minimum distance of 3.94”

must be left between the side edges of the cooktops and any adjacent cabinets or walls. The minimum

distance combustible material can be fitted above the cooktops in line with the edges of the cooktops is

18”. If it is fitted below 18” a space of 1.97” must be allowed from the edges of the cooktops. The

minimum distance combustible material can be fitted directly above the cooktops is 30”. Maximum

depth for the overhead cabinets is 13”. The distance from the front edge of the cooktop to the front edge

of the countertop should be 3.0”.The distance between the closet should be 23.62” (not less than the

depth of the cooktop itself) (see Figure 12)

Notice that a horizontal separation below the base of the hotplate is needed.

The minimum distance between this separation shall not exceed 5.90”.

Figure 12

WARNING: The use of a gas cooking appliance results in the production of heat and moisture in the

room in which it is installed. Ensure that the kitchen is well ventilated especially when the appliance is in

use. Keep natural ventilation holes open or install a mechanical ventilation device.

Prolonged intensive use of the appliance may call for additional ventilation, for example opening of a

window, or more effective ventilation, for example increasing the level of mechanical ventilation where

present.

WARNING: The base of the appliance should be protected from contact by a horizontal partition or

plate.

10

A manual valve be installed in an accessible location in the gas line external to the appliance for the

purpose of turning on or shutting off gas to the appliance.

Warning˖Turn the knob counterclockwise to adjust the flame, size, so that the flame does not float out of

the container rim.

If need to adjust the flame size from big to small when operation, turn the knob counterclockwise 90

degrees to the position. (See Figure 13)

Figure 13

When you need to change the gas cooktop, you must first close the air supply valve and the cooktop

valve, unplug the plug of models with AC power supply, only after that you can remove the connector

hose or threaded connector and then move the gas cooktop.

Warn of the potential hazards associated with storage cabinet areas above appliances. Misoperation

can cause fire.

All cord connected appliances shall include instructions relative to location of the wall receptacle and a

warning to the user to disconnect the electrical supply before servicing the appliance. Socket needs to

be installed below the cooktop surface, and away from the fire source

Gas Conversion Operating Instructions

NG

LPG

11

Figure 14

Gas type LPG (Parts list) NG (Parts list)

Nozzles Dia. (mm) Power (Btu/hr) Quantity Nozzles Dia. (mm) Power (Btu/hr) Quantity

Wok burner(Triple ring burner)

1.00 13600 1 1.50 13600 1

Rapid burner

0.85 10200 1 1.28 10200 1

Semi rapid burner

0.65 6000 1 0.97 6000 1

Auxiliary burner

0.50 3400 1 0.72 3400 1

Washer

1 1

Connector nut

1 1

Barb connector for hose

1 1

1) Air supply valve and cooktop valve need to be closed, unplug the power plug for AC model.

2) When the gas pressure regulator is in NG state and need to be converted to LPG state,

counterclockwise unscrew the end cap under the gas pressure regulator, and then

counterclockwise unscrew the marked NG threaded rod, reverse the threaded rod, turn the LP

arrow upwards and tighten it to the screw cap, then install the cap back to the gas pressure

regulator. The gas pressure regulator gas conversion needs to be used with the accessory kit (See

Burner Configuration for detailed nozzle specifications).

3) Remove the burners, burner caps, and screw out the nozzles from the burner bases. Then install

those nozzles in the Conversion Kit bag to each burner base correspondingly. Save the orifices

removed from the appliance for future use.

4) Input inlet pressure of 11 in wc ( 2740Pa ), coat the nozzle joints and the gas pressure regulator

joints with moderate amounts of soapy water, there shall be no bubbling

5) Place the burner, burner cap, check if the position between the ignition pin and the burner is correct,

and then open the valve, AC model plugged in the power plug.

6) Test the outlet pressure, the pressure is required to be 10 ± 1in wc. If it cannot meet the scope of

the requirements, need to unscrew the pressure regulator nut as Figure 18, rotate slightly to adjust

the white plastic parts inside the pressure regulator.

7) Ignition test requires that the burner can be lit in 5 seconds normally, after 1 minute the flame is

stable, there should be no liftedflame and yellow fire.

Figure 15

12

8) Similarly, when use in NG status, turn the marked NG arrow upwards and tighten it to the screw

cap (see Figure 18). Repeat the above operation. The outlet pressure requires to be 4 ± 1in wc.

9) After the conversion is completed, the conversion label in the accessory bag needs to be attached

next to the original label.

WARNING

This conversion kit shall be installed by a qualified service agency in accordance with the

manufacturer’s instructions and all applicable codes and requirements of the authority having

jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production

of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified

service agency is responsible for the proper installation of this kit. The installation is not proper and

complete until the operation of the converted appliance is checked as specified in the manufacturer’s

instructions supplied with the kit.

Installation

IMPORTANT: The gas cooktop must be installed by a competent person to the relevant Gas

Standards.

Please, ensure that, once the gas cooktop is installed, it is easily accessible for the engineer in the

event of a breakdown.

13

WHEN THE GAS COOKTOP IS FIRST INSTALLED

Once the gas cooktop has been installed, it is important to remove any protective materials, which were

put on in the factory.

Any gas installation must be carried out by a competent person.

Important: When installing the gas cooktop above a built-in oven, the oven should be placed on two

wooden strips; in the case of a joining cabinet surface, remember to leave a space of at least 1.77” x

22.05” at the back.

When installing on a built-in oven without forced ventilation, ensure that there are air inlets and outlets

for ventilating the interior of the cabinet adequately.

Pressure Regulator Installation

A: Cooktop air pipe joint

B: Pressure Regulator

C: Gas fitting

First, make sure that the pressure regulator arrow points toward the cooktop air pipe joint,

and then fasten the pressure regulator to the cooktop air pipe.

Then install the gas fitting on the other side of the pressure regulator.

(See Figure 16)

Figure 16

Gas Connection and check

D: End of fitting with 1/2 BSP male thread(See Figure 17)

Figure 17

The cooktop valve is in the closed state, open the air supply valve, coated the connector with moderate

amounts of soapy water, if there is air bubbles that it means there is leakage, tighten the connector and

test again. If repeat 3 to 4 times and there is still air bubbles, notify professionals to deal with it.

A

B

C

D

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Empava EMPV-30GC21 User guide

Empava EMPV-30GC21 User guide

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