Elster J92 Operating instructions

Brand: Elster

Model: J92

Type: Operating instructions

J92

Dust Filter

Commissioning Instructions

General Arrangements

Parts Lists

Maintenance Instructions

For: J92 Dust Filter

2” Screwed Unit

50mm Flanged Unit

This product is discontinued!

92: Commissioning Instructions

OPERATING INSTRUCTIONS

• Ensure that this product is suitable for the chosen application.

• Installation, adjustment and maintenance by authorised, trained

personnel only.

• When being fitted to an appliance, refer to the appliance

manufacturers instructions.

• The unit should not be installed in a corrosive environment.

FITTING FILTER INTO PIPEWORK

1. The unit should not be installed in a corrosive environment.

2. The ambient temperature (surface temperature) should be within the

limits stated on the filter catalogue.

3. Check the maximum allowable pressure on the filter nameplate

against the installation specification.

4. Remove the plastic protection plugs or flange covers from inlet and

outlet.

5. Ensure that installation pipework is thoroughly clean.

6. The direction of gas flow must be the same as the arrows on the filter

body.

7. For screwed units install the filter into pipework using a jointing

compound approved to national standards.

8. For flanged units use gaskets and bolts approved to national

standards.

9. If required fit differential pressure gauge between pressure tapping

points on inlet and outlet of filter.

10. Commission downstream appliances.

Fig. 1

Item Part Number Description No. Off

1 J9209-007Z01 Filter Cap 1

2 JORM0945-30 “O” Ring Seal 1

3 JMFP104 ½” Plain Plug 1

4 See Below Filter Element 1

5 JMFP102 ¼” Plain Plug 1

6 J9209-005+ Flanged Body 1

7 J9209-006+ Screwed Body 1

Part Numbers marked + require flange specification to be stated with order.

Part Number Size

J9209-008 50 Micron

J9209-009 200 Micron

J92: General Arrangement

Screwed and Flanged Units

J92: Parts list

J92: Filter Elements

Flanged Unit

Fig. 2

Screwed Unit

Fig. 3

Contacts

United Kingdom Germany USA

Elster Jeavons Elster GmbH Elster American Meter

Paton Drive, Tollgate Business Park, Steinern Str. 19 - 21 2221 Industrial Road

Beaconside, Stafford, Staffs. ST16 3EF 55252 Mainz-Kastel Nebraska City, NE 68410-6889

T +44 1785 275200 T +49 6134 605 0 T +1 402 873 8200

F +44 1785 275305 F +49 6134 605 223 F +1 402 873 7616

www.elster-instromet.com www.elster-instromet.com www.elster-meterservices.com

[email protected]er.com info@elster-instromet.com

M922EN03

A22.12.2009

Elster Jeavons is committed to a programme of continuous quality enhancement. All equipment designed by

Elster Jeavons and manufactured within the Elster-Instromet Group benefits from the groups quality assurance

standards, which are approved to EN ISO9001:2008.

Elster Jeavons has a programme of continuous product development and improvement and in consequence

the information in this leaflet may be subject to change or modification without notice.

J92: Maintenance Instructions

Screwed and Flanged Units

Drawing Reference: Fig. 2 & 3

NOTE: Numbers in brackets identify items on drawings

Dismantling Procedure.

1. Check external surfaces for excessive corrosion.

2. Ensure that all valves are closed and that the line is fully vented to

atmosphere.

3. Whilst supporting the filter body (6) to prevent excessive strain on

pipework, undo and remove the top cap (1) Figure A.

4. Taking care not to let debris fall down the gas pipe, carefully remove

the filter element (4) Figure B.

5. Clean and examine the filter element (4) and “O” ring seal (2) and

replace as necessary.

Rebuilding Procedure.

NOTE: Inspect sealing "O" ring, and replace if necessary.

The use of Molykote 111 "O" ring lubricant is recommended during the

rebuild- unless for use with oxygen when no lubricant should be used.

1. Ensure that all components are clean and free from debris. Pay

particular attention to the “O” ring groove in the top face of the body

(6) and the element sealing faces at the bottom of the body (6) and

underside of top cap (1).

2. Insert filter element (4) into body (6) and locate in recess in bottom of

body.

3. Lightly lubricate the “O” ring (2) with Dow Corning Molycote 55M

silicone grease (unless unit was originally supplied with alternative

lubricant for special conditions) and fit into groove in top face of body (6).

4. Carefully screw top cap (1) onto body (2) and tighten. Take care not to

over stress the pipework.

5. Recommission system.

Elster J92 Operating instructions

Elster J92 Operating instructions

Elster J92 Operating instructions

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