Daniel DanLoad 6000 Simulator Owner's manual

Brand: Daniel

Model: DanLoad 6000 Simulator

Type: Owner's manual

DanLoad 6000

SIMULATOR MANUAL

__________________________________________

DANIEL FLOW PRODUCTS, INC.

ELECTRONICS

HOUSTON, TEXAS

Part Number: 3-9000-677

Revision C

MAY 1995

DanLoad 6000 Simulator ____________________________________________

DANIEL INDUSTRIES, INC.

DANLOAD 6000 PRESET

SIMULATOR REFERENCE MANUAL

NOTICE

DANIEL INDUSTRIES, INC. AND DANIEL FLOW PRODUCTS, INC. ("DANIEL") SHALL

NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR

OMISSIONS FROM THIS MANUAL. DANIEL MAKES NO WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY

AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL

AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY SPECIAL OR

CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF

PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER

IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF

THESE COMPANIES.

BY DANIEL FLOW PRODUCTS, INC.

HOUSTON, TEXAS, U.S.A.

copied in any form or by any means - graphic, electronic or

mechanical - without first receiving the written permission of

Daniel Flow Products, Inc., Houston, Texas, U.S.A.

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____________________________________________ DanLoad 6000 Simulator

WARRANTY

Daniel Flow Products, Inc. ("Daniel") warrants all equipment manufactured by it to be free from

defects in workmanship and material, provided that such equipment was properly selected for the

service intended, properly installed, and not misused. Equipment which is returned,

transportation prepaid to Daniel within twelve (12) months of the date of shipment (eighteen (18)

months from date of shipment for destinations outside of the United States), which is found after

inspection by Daniel to be defective in workmanship or material, will be repaired or replaced at

Daniel’s sole option, free of charge, and return-shipped at lowest cost transportation. All

transportation charges and export fees will be billed to the customer. Warranties on devices

purchased from third party manufacturers not bearing a Daniel label shall have the warranty

provided by the third party manufacturer.

Extended warranty - Models 2470, 2480 and 2500 are warranted for a maximum of twenty-four

(24) months. The Danalyzer valves are warranted for the life of the instrument and the columns

for five years.

The warranties specified herein are in lieu of any and all other warranties, express or implied,

including any warranty of merchantability or fitness for a particular purpose.

Daniel shall be liable only for loss or damage directly caused by its sole negligence. Daniel’s

liability for any loss or damage arising out of, connected with, or resulting from any breach

hereof shall in no case exceed the price allocable to the equipment or unit thereof which gives

rise to the claim. Daniel’s liability shall terminate one year after the delivery of the equipment

except for overseas deliveries and extended warranty products as noted above.

In no event, whether as a result of breach of warranty or alleged negligence, shall Daniel be

liable for special or consequential damages, including, but not limited to, loss of profits or

revenue; loss of equipment or any associated equipment; cost of capital; cost of substitute

equipment, facilities or services; downtime costs; or claims of customers of the purchaser for

such damages.

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DanLoad 6000 Simulator ____________________________________________

INTRODUCTION ........................................ 1

HARDWARE OVERVIEW ................................. 3

SPECIFICATIONS ................................... 3

TEMPERATURE RANGES ........................ 3

POWER INPUTS ................................ 3

INPUTS ....................................... 4

OUTPUTS ..................................... 4

COMPONENTS ..................................... 5

THE SIM REAR TERMINAL BOARD ................ 6

CABLES ...................................... 8

THE FRONT PANEL BOARD ...................... 9

THE PRESET SIMULATOR BOARD ............... 10

POWER SUPPLIES ............................. 11

SETUP AND OPERATION ................................ 13

CABLE CONNECTIONS ............................. 14

CONFIGURATION AND OPERATION .................. 16

INTERNAL SWITCHES/JUMPERS ................. 16

THE EXTERNAL FRONT PANEL ................. 18

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TABLETABLE OFOF CONTENTSCONTENTS

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TABLETABLE OFOF CONTENTSCONTENTS

DanLoad 6000 Simulator ____________________________________________

INTRODUCTION

The DANLOAD 6000 PRESET SIMULATOR REFERENCE MANUAL (Daniel Industries Part

Number: 3-9000-677) provides a brief description and explanation of the Daniel Industries Inc.

DanLoad 6000 Preset Simulator.

The DanLoad 6000 Preset Simulator is designed to function in conjunction with the Daniel

Industries DanLoad 6000 Preset in order to simulate load rack conditions and operations. This

is made possible by connecting the DanLoad 6000 Preset through terminals from the SIM Rear

Terminal Board located on the DanLoad 6000 Preset Simulator with a set of cables, which are

provided with the simulator unit. The DanLoad 6000 Preset Simulator is then configured to

duplicate (or simulate) output signals to the DanLoad 6000 Preset by using the selector settings

on the simulator unit’s front panel.

IMPORTANT: The DanLoad 6000 Preset Simulator should

only be used by experienced personnel who are familiar with the

configuration and handling of the DanLoad 6000 Preset and load

rack conditions and operations.

For additional information related to the operation and function of the DanLoad 6000, refer to

the DANLOAD 6000 REFERENCE MANUAL (Daniel Industries Part Number: 3-9000-670).

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DanLoad 6000 Simulator ____________________________________________

HARDWARE OVERVIEW

SPECIFICATIONS

The following section describes DanLoad 6000 Preset Simulator specifications including

- temperature ranges

- power inputs

- inputs

- outputs.

TEMPERATURE RANGES

The operating temperature range for the DanLoad 6000 Preset Simulator is

-10 to 50 degrees C.

The storage temperature range for the DanLoad 6000 Preset Simulator is

-25 to 70 degrees C.

POWER INPUTS

The input voltage for the DanLoad 6000 Preset Simulator is

120 VAC +/- 10%.

The frequency range for the DanLoad 6000 Preset Simulator is

47 to 63 HZ.

The input power for the DanLoad 6000 Preset Simulator is

20 volt Amps.

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____________________________________________ DanLoad 6000 Simulator

INPUTS

The DanLoad 6000 Preset Simulator receives and displays inputs from the DanLoad 6000 Preset

through LEDs or digital counters on its front panel. These input displays include

- valve actuation

- pump actuation

- alarms

- display counts or injection augmentation

OUTPUTS

The DanLoad 6000 Preset Simulator provides simulation outputs to the DanLoad 6000 Preset

through dial, switch and wheel settings, which are located on the front panel of the simulator

unit, as well as through switch or jumper settings located on the Preset Simulator Board located

internally in the simulator unit.

These outputs include

- turbine simulations

- pulse simulations

- analogues

- digital counters

- LED display lights

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DanLoad 6000 Simulator ____________________________________________

COMPONENTS

A typical DanLoad 6000 Preset Simulator comes equipped with certain standard components

including

- the SIM Rear Terminal Board (Daniel Part Number: 4-6000-016), which is located

on the rear of the simulator unit

- eleven cable connectors, which connect through terminals on the simulation unit’s

SIM Rear Terminal Board to the DanLoad 6000 Preset

- the Simulator Front Panel Board (Daniel Part Number: 4-6000-015), which is

located on the reverse side of the simulation unit’s front panel display in order to

support the operation of the front panel display

- an internal Preset Simulator Board (Daniel Part Number: 4-6000-014)

- an internal AC power supply

- an internal DC Power Supply Board, which powers the simulator unit

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SECTIONSECTION 22

____________________________________________ DanLoad 6000 Simulator

THE SIM REAR TERMINAL BOARD

The SIM Rear Terminal Board (Daniel Part Number: 4-6000-016), which is shown in the

following illustration, serves as a connecting interface between the DanLoad 6000 Preset

Simulator and the DanLoad 6000 Preset.

Terminals, which are identified on the SIM Rear Terminal Board, allow specific cable connectors

to link similar operational components of the two units together in order to accommodate the

transmission and display of simulated input and output signals.

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DanLoad 6000 Simulator ____________________________________________

As indicated in the previous illustration, the terminals, which are located on the SIM Rear

Terminal Board, include

- the J3 analogue terminal, which transmits the RTD inputs and the 4-20 MA inputs

between the DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset

- the J8 and J9 terminals, which connect the AC switched power from the DanLoad

6000 Preset Unit and DanLoad 6000 Preset Simulator

- the J4 terminal, which connects the DC-level signals between the DanLoad 6000

Preset Simulator and the DanLoad 6000 Preset

- the J12 terminal, which transmits the DC outputs (1 & 2) between the DanLoad

6000 Preset and DanLoad 6000 Preset Simulator

- the J13 terminal, which transmits the DC outputs (3 & 4) between the DanLoad

6000 Preset and DanLoad 6000 Preset Simulator

- the J10 and J11 terminals, which connects the additive injections signals between

the DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset

- the J5 and J14 terminals, which transmit the dual pulse signals between the

DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset

- the J6 and J15 terminals, which transmit the single pulse signals between the

DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset

- the J7 and J16 terminals, which transmit the dual pulse security testing signals

between the DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset

- the J18 terminal, which transmits the swing arm signals between the DanLoad

6000 Preset Simulator and the DanLoad 6000 Preset

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SECTIONSECTION 22

____________________________________________ DanLoad 6000 Simulator

CABLES

The eleven cable connectors supplied with the DanLoad 6000 Preset Simulator include

- two AC I/O simulator cables (Daniel Part Number: 3-6000-091) referenced to

Daniel Drawing Number BE-12780 in the Appendix

- one DC I/O simulator cable (Daniel Part Number: 3-6000-092) referenced to

Daniel Drawing Number BE-12781 in the Appendix

- one additive simulator cable (Daniel Part Number: 3-6000-093) referenced to

Daniel Drawing Number BE-12782 in the Appendix

- two meter board simulator cables (Daniel Part Number: 3-6000-094) referenced

to Daniel Drawing Number BE-12783 in the Appendix

- one 8-channel A/D simulator cables (Daniel Part Number: 3-6000-095) referenced

to Daniel Drawing Number BE-12784 in the Appendix

- one 8-channel A/D R-BOX and simulator cable (Daniel Part Number: 3-6000-096)

referenced to Daniel Drawing Number BE-12785 in the Appendix

- one 2-channel A/D simulator cables (Daniel Part Number: 3-6000-097) referenced

to Daniel Drawing Number BE-12786 in the Appendix

- one 2-channel A/D R-BOX and simulator cable (Daniel Part Number: 3-6000-098)

referenced to Daniel Drawing Number BE-12787 in the Appendix

- one CPU Swing Arm simulator cable (Daniel Part Number: 3-6000-099)

referenced to Daniel Drawing Number BE-12788 in the Appendix

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DanLoad 6000 Simulator ____________________________________________

THE FRONT PANEL BOARD

The Simulator Front Panel Board (Daniel Part Number: 4-6000-015) is located on the reverse

side of the simulation unit’s front panel display. It supports the operation of the front panel

display, including the panel’s configuration and data display.

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SECTIONSECTION 22

____________________________________________ DanLoad 6000 Simulator

THE PRESET SIMULATOR BOARD

The Preset Simulator Board (Daniel Part Number: 4-6000-014), which is shown in the following

illustration, is an internal board component of the DanLoad 6000 Preset Simulator. Its chief

function is to simulate load rack signals between the Daniel 6000 Preset and the DanLoad 6000

Preset Simulator. For purposes of operating the DanLoad 6000 Preset Simulator, the user need

only be concerned with switches/jumpers located at S1, S2, S3, S4, S5, S6, S7, and S8, which

will be discussed in Section 3.

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DanLoad 6000 Simulator ____________________________________________

POWER SUPPLIES

Power supplies for the DanLoad 6000 Preset Simulator include

- an internal 24 volt AC power supply

- an internal DC Power Supply Board

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____________________________________________ DanLoad 6000 Simulator

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DanLoad 6000 Simulator ____________________________________________

SETUP AND OPERATION

This section briefly explains some of the procedures involved in the setup, configuration and

operation of the DanLoad 6000 Preset Simulator’s cable connections, internal and external

switch/jumper settings, and wheel and dial settings.

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SECTIONSECTION 33

____________________________________________ DanLoad 6000 Simulator

CABLE CONNECTIONS

Before the DanLoad 6000 Preset Simulator can be operated, it is essential that all cable

connections between the DanLoad 6000 Preset Simulator and the DanLoad 6000 Preset be

completed. This is accomplished by using the cables, which are supplied with the simulator unit.

All connections from the DanLoad 6000 Preset Simulator are made from the unit’s SIM Rear

Terminal Board (Daniel Part Number: 4-6000-016), shown in the following illustration, to the

DanLoad 6000 Preset Unit. The cables, which are supplied with the simulator unit, are identified

by Daniel Industries part numbers, and the terminals on the simulator unit’s SIM Rear Terminal

Board are identified with "J" numbers and names so that proper connections can be made.

CAUTION: Extraordinary care should be exercised when

connecting the cables to the DanLoad 6000 Preset Simulator’s

terminals to insure correct installation.

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Daniel DanLoad 6000 Simulator Owner's manual

Daniel DanLoad 6000 Simulator Owner's manual

Daniel DanLoad 6000 Simulator Owner's manual

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