KTM 890 Duke R 2021 Owner's manual

OWNER'S MANUAL 2021

890 DUKE R

Art. no. 3214303en

DEAR KTM CUSTOMER

*3214303en*

3214303en

12/2020

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art

sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

We wish you good and safe riding at all times!

Enter the serial numbers of your vehicle below.

Vehicle identification number ( p. 34) Dealer's stamp

Engine number ( p. 35)

Key number ( p. 35)

The Owner's Manual contained the latest information for this model series at the time of publication. However,

minor differences due to further developments in design cannot be ruled out completely.

All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right

to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,

without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-

tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-

ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that

does not belong to the regular scope of supply.

DEAR KTM CUSTOMER

2

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

890 DUKE R US (F9775U3)

TABLE OF CONTENTS

3

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION .................... 10

1.1 Symbols used .................................. 10

1.2 Formats used................................... 11

2 SAFETY ADVICE.......................................... 12

2.1 Use definition – intended use............ 12

2.2 Misuse............................................ 12

2.3 Safety advice................................... 12

2.4 Degrees of risk and symbols .............. 13

2.5 Overview of labels ............................ 14

2.6 Reporting safety defects ................... 19

2.7 Noise emission warranty ................... 20

2.8 Operating noise warning ................... 20

2.9 Manufacturer warranty for the

exhaust monitoring system................ 20

2.10 Consumer rights............................... 21

2.11 Tampering warning........................... 22

2.12 Safe operation ................................. 23

2.13 Protective clothing ........................... 24

2.14 Work rules....................................... 24

2.15 Environment.................................... 25

2.16 Owner's Manual ............................... 25

3 IMPORTANT NOTES.................................... 27

3.1 Manufacturer warranty, implied

warranty.......................................... 27

3.2 Fuel, auxiliary substances................. 27

3.3 Spare parts, accessories ................... 27

3.4 Service ........................................... 28

3.5 Figures ........................................... 28

3.6 Customer service.............................. 28

4 VIEW OF VEHICLE ...................................... 30

4.1 View of vehicle, front left (example) ... 30

4.2 View of vehicle, rear right

(example)........................................ 32

5 SERIAL NUMBERS ..................................... 34

5.1 Vehicle identification number............ 34

5.2 Type label ....................................... 34

5.3 Key number..................................... 35

5.4 Engine number ................................ 35

5.5 Fork part number ............................. 36

5.6 Shock absorber article number .......... 36

5.7 Steering damper article number ........ 37

6 CONTROLS................................................. 38

6.1 Clutch lever..................................... 38

TABLE OF CONTENTS

4

6.2 Hand brake lever.............................. 38

6.3 Throttle grip .................................... 39

6.4 Switches on the left side of the

handlebar........................................ 39

6.4.1 Combination switch...................... 39

6.4.2 Light switch ................................ 40

6.4.3 Cruise control system tip switch

(optional) .................................... 41

6.4.4 Menu buttons .............................. 44

6.4.5 Turn signal switch........................ 45

6.4.6 Horn button ................................ 46

6.5 Switches on the right side of the

handlebar........................................ 46

6.5.1 Start button/emergency OFF

switch......................................... 46

6.6 Ignition and steering lock.................. 47

6.7 Opening fuel tank filler cap............... 48

6.8 Closing the fuel tank filler cap........... 50

6.9 Seat lock......................................... 51

6.10 Tool set........................................... 51

6.11 Grab handle .................................... 52

6.12 Passenger foot pegs ......................... 53

6.13 Shift lever ....................................... 54

6.14 Foot brake lever ............................... 55

6.15 Side stand....................................... 55

7 COMBINATION INSTRUMENT ..................... 57

7.1 Combination instrument ................... 57

7.2 Activation and test ........................... 57

7.3 Day-Night mode............................... 59

7.4 Warnings......................................... 60

7.5 Indicator lamps................................ 62

7.6 Display ........................................... 66

7.7 TRACK Display (optional).................. 68

7.8 Heated grip (optional)....................... 69

7.9 Cruise control indicator (optional)...... 70

7.10 Fuel level display ............................. 70

7.11 Coolant temperature indicator ........... 71

7.12 trip odometer................................... 72

7.13 Time............................................... 73

7.14 ABS display..................................... 73

7.15 Shift warning light ........................... 74

7.16 Menu.............................................. 75

7.16.1 Favorites..................................... 75

7.16.2 Trip 1 ......................................... 76

7.16.3 Trip 2 ......................................... 77

7.16.4 General Info ................................ 78

7.16.5 Settings ...................................... 79

7.16.6 Bluetooth

®

(optional).................... 79

7.16.7 Distance ..................................... 80

7.16.8 Temperature................................ 81

TABLE OF CONTENTS

5

7.16.9 Pressure ..................................... 82

7.16.10 Consumption............................... 83

7.16.11 Language .................................... 84

7.16.12 Clock/Date .................................. 84

7.16.13 DRL ........................................... 85

7.16.14 TPMS warning ............................. 87

7.16.15 Quick Selector 1.......................... 88

7.16.16 Quick Selector 2.......................... 89

7.16.17 Set Favorites ............................... 90

7.16.18 Heated Grips (optional) ................ 91

7.16.19 Service ....................................... 92

7.16.20 Extra functions ............................ 92

7.16.21 Warnings..................................... 93

7.16.22 Ride Mode .................................. 94

7.16.23 Track (optional) ........................... 95

7.16.24 Anti‑wheelie mode (optional)......... 96

7.16.25 Launch control (optional).............. 97

7.16.26 Heated Grips (optional) ................ 97

7.16.27 MTC ........................................... 98

7.16.28 MTC + MSR (optional).................. 99

7.16.29 ABS Mode................................. 100

7.16.30 Quickshifter + (optional)............. 101

7.16.31 Shift Light ................................ 101

7.16.32 KTM MY RIDE (optional) ............ 102

7.16.33 Pairing (optional) ....................... 103

7.16.34 Audio player (optional) ............... 105

7.16.35 Telephony (optional) .................. 107

8 ERGONOMICS .......................................... 108

8.1 Handlebar position......................... 108

8.2 Adjusting the handlebar

position ..................................... 108

8.3 Adjusting the basic position of the

clutch lever ................................... 110

8.4 Adjusting the basic position of the

hand brake lever ............................ 111

8.5 Adjusting the response of the hand

brake lever .................................... 112

8.6 Adjusting the basic position of the

foot brake lever .......................... 113

8.7 Checking the basic position of the

shift lever...................................... 115

8.8 Adjusting the basic position of the

shift lever .................................. 116

9 PREPARING FOR USE............................... 118

9.1 Advice on preparing for first use ...... 118

9.2 Running in the engine .................... 120

9.3 Loading the vehicle ........................ 120

TABLE OF CONTENTS

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10 RIDING INSTRUCTIONS............................ 123

10.1 Checks and maintenance measures

when preparing for use ................... 123

10.2 Starting the vehicle ........................ 124

10.3 Starting off.................................... 125

10.4 Launch‑Control (optional) ............... 126

10.5 Starting off with launch control

(optional) ...................................... 126

10.6 Quickshifter + (optional)................. 128

10.7 Shifting, riding .............................. 129

10.8 Engine traction torque

control (MSR)................................. 135

10.9 Applying the brakes........................ 136

10.10 Stopping, parking........................... 138

10.11 Transporting.................................. 140

10.12 Refueling ...................................... 141

11 SERVICE SCHEDULE ................................ 144

11.1 Additional information.................... 144

11.2 Required work ............................... 144

11.3 Recommended work ....................... 147

12 TUNING THE CHASSIS ............................. 148

12.1 Fork/shock absorber ....................... 148

12.2 Adjusting the compression

damping of the fork........................ 148

12.3 Adjusting the rebound damping of

the fork......................................... 150

12.4 Compression damping of the shock

absorber........................................ 151

12.5 Adjusting the low-speed

compression damping of the shock

absorber........................................ 152

12.6 Adjusting the high-speed

compression damping of the shock

absorber........................................ 153

12.7 Adjusting the rebound damping of

the shock absorber......................... 155

12.8 Adjusting the spring preload of the

shock absorber ........................... 156

13 SERVICE WORK ON THE CHASSIS............. 158

13.1 Raising the motorcycle with the

rear lifting gear.............................. 158

13.2 Removing the rear of the

motorcycle from the lifting gear....... 158

13.3 Lifting the motorcycle with the

front lifting gear............................. 159

13.4 Taking the motorcycle off the front

lifting gear .................................... 161

TABLE OF CONTENTS

7

13.5 Cleaning the dust boots of the fork

legs ........................................... 162

13.6 Removing the passenger seat .......... 164

13.7 Mounting the passenger seat........... 165

13.8 Removing the front rider's seat........ 166

13.9 Mounting the front rider's seat......... 167

13.10 Checking the chain for dirt.............. 168

13.11 Cleaning the chain ......................... 169

13.12 Checking the chain tension ............. 171

13.13 Adjusting the chain tension............. 173

13.14 Checking the chain, rear sprocket,

engine sprocket, and chain guide .... 175

14 BRAKE SYSTEM ....................................... 179

14.1 Anti-lock braking system (ABS) ....... 179

14.2 Checking the brake discs ................ 181

14.3 Checking the front brake fluid

level ............................................. 182

14.4 Adding front brake fluid .............. 183

14.5 Checking the front brake linings ...... 186

14.6 Checking the free travel of the foot

brake lever .................................... 187

14.7 Checking the rear brake fluid

level ............................................. 188

14.8 Adding rear brake fluid ............... 189

14.9 Checking the brake linings of the

rear brake...................................... 192

15 WHEELS, TIRES ....................................... 193

15.1 Removing the front wheel ............ 193

15.2 Installing the front wheel ............ 195

15.3 Removing the rear wheel ............. 199

15.4 Installing the rear wheel .............. 202

15.5 Checking the rear hub damping

rubber pieces ............................. 205

15.6 Checking the tire condition ............. 207

15.7 Checking tire pressure .................... 209

15.8 Using tire repair spray .................... 211

16 ELECTRICAL SYSTEM ............................... 212

16.1 Daytime running light (DRL)............. 212

16.2 Removing the 12-V battery .......... 213

16.3 Installing the 12-V battery ........... 216

16.4 Charging the 12-V battery ........... 218

16.5 Changing the main fuse.................. 221

16.6 Changing the ABS fuses ................. 224

16.7 Changing the fuses of individual

electrical power consumers ............. 226

16.8 Loosening the headlight mask with

the headlight ................................. 229

TABLE OF CONTENTS

8

16.9 Mounting the headlight mask with

the headlight ................................. 230

16.10 Removing the cover of the

headlight mask rack ....................... 231

16.11 Installing the cover of the headlight

mask rack ..................................... 233

16.12 Changing the turn signal bulb ......... 235

16.13 Checking the headlight setting ........ 236

16.14 Adjusting the headlight range.......... 237

16.15 Diagnostics connector .................... 238

16.16 Front ACC1 and ACC2 .................... 239

16.17 ACC1 and ACC2 rear ...................... 239

17 COOLING SYSTEM .................................... 240

17.1 Cooling system .............................. 240

17.2 Checking the antifreeze and

coolant level.................................. 241

17.3 Checking the coolant level in the

compensating tank......................... 243

17.4 Draining the coolant ................... 245

17.5 Filling/bleeding the cooling

system ...................................... 247

17.6 Changing the coolant...................... 249

18 TUNING THE ENGINE............................... 252

18.1 Ride Mode .................................... 252

18.2 Motorcycle traction control (MTC).... 253

18.3 Slip adjustment (optional)............... 254

18.4 Throttle response (optional)............. 254

19 SERVICE WORK ON THE ENGINE .............. 256

19.1 Checking the engine oil level........... 256

19.2 Changing the engine oil and oil

filter, cleaning the oil screens ...... 257

19.3 Adding engine oil........................... 261

19.4 Checking the free travel of the

clutch lever ................................... 263

19.5 Setting the free travel of the clutch

lever .......................................... 264

20 CLEANING, CARE ..................................... 265

20.1 Cleaning the motorcycle ................. 265

20.2 Checks and maintenance steps for

winter operation............................. 268

21 STORAGE................................................. 270

21.1 Storage ......................................... 270

21.2 Preparing for use after storage......... 272

22 TROUBLESHOOTING ................................ 273

23 TECHNICAL DATA..................................... 277

23.1 Engine .......................................... 277

TABLE OF CONTENTS

9

23.2 Engine tightening torques ............... 279

23.3 Capacities ..................................... 285

23.3.1 Engine oil ................................. 285

23.3.2 Coolant..................................... 285

23.3.3 Fuel ......................................... 285

23.4 Chassis ......................................... 285

23.5 Electrical system............................ 287

23.6 Tires............................................. 288

23.7 Fork.............................................. 288

23.8 Shock absorber.............................. 289

23.9 Chassis tightening torques .............. 291

24 DECLARATIONS OF CONFORMITY ............. 299

24.1 Declarations of conformity .............. 299

25 SUBSTANCES .......................................... 300

26 AUXILIARY SUBSTANCES ......................... 303

27 STANDARDS ............................................ 305

28 INDEX OF SPECIAL TERMS ....................... 306

29 LIST OF ABBREVIATIONS.......................... 307

30 LIST OF SYMBOLS.................................... 308

30.1 Red symbols.................................. 308

30.2 Yellow and orange symbols.............. 308

30.3 Green and blue symbols.................. 309

INDEX ............................................................. 310

1 MEANS OF REPRESENTATION

10

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understanding.

In the interest of your own safety, have these jobs performed by an authorized KTM workshop!

Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary

tools required.

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

MEANS OF REPRESENTATION 1

11

Indicates a voltage measurement.

Indicates a current measurement.

Indicates the end of an activity, including potential rework.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Indicates a proprietary name.

Name

®

Indicates a protected name.

Brand™ Indicates a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which

are explained in the glossary.

2 SAFETY ADVICE

12

2.1 Use definition – intended use

The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race

courses.

This vehicle is not suitable for offroad use.

Info

This vehicle is only authorized for operation on public roads in its homologated version.

2.2 Misuse

The vehicle must only be used as intended.

Dangers can arise for people, property and the environment through use not as intended.

Any use of the vehicle beyond the intended and defined use constitutes misuse.

Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the

respective use.

2.3 Safety advice

A number of safety instructions need to be followed to operate the product described safely. Therefore read this

instruction and all further instructions included carefully. The safety instructions are highlighted in the text and

are referred to at the relevant passages.

SAFETY ADVICE 2

13

Info

Various information and warning labels are attached in prominent locations on the product described. Do

not remove any information or warning labels. If they are missing, you or others may not recognize dangers

and may therefore be injured.

2.4 Degrees of risk and symbols

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the

appropriate measures are not taken.

Warning

Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not

taken.

Caution

Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note

Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are

not taken.

Note

Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

2 SAFETY ADVICE

14

2.5 Overview of labels

F02788-10

SAFETY ADVICE 2

15

1 Type label, USA

2 Type label, Canada

3 Information, noise emission

4 Information, chain tension

5 Information on suspension setting

6 Technical Information

7 Information, emission control

8 Information, putting into operation

F03382-01

Type label, USA

2 SAFETY ADVICE

16

F03381-01

Type label, Canada

F03380-01

Information, noise emission

SAFETY ADVICE 2

17

V01497-01

Information, chain tension

F02789-01

Information on suspension setting

2 SAFETY ADVICE

18

F02787-01

Technical Information

F03379-01

Information, emission control

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KTM 890 Duke R 2021 Owner's manual

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