Craftsman 900.112650 User manual

Brand: Craftsman

Model: 900.112650

Category: Power tools

Type: User manual

Instruction Manual

CRAFT.SlVlA

7.2-Volt Cordless

TRIM SAW

Model No.

900.112650

CAUTION: Read and follow all

Safety Rules and Operating

Instructions before First Use

of this Product.

VERSnPnK

INTERCHANGEABLEBATTERYSYSTEM

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Form No. 382306-_,o OCT97-CD-2

° VersaPak is a trademark of The Black & Decker Corporation.

Printed in U.S.A.

Full one year warranty on Craftsman Cordless Circular Trim Saw

If this Craftsman Cordless Circular Trim Saw fails due to a defect in material or

workmanship within one year from the date of purchase Sears will replace it free of

charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE

NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES.

This warranty gives you specific legal rights and you may have other rights which vary

from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

NOTE: Refer to battery and/or charger

manual for battery and charger safety and

usage information.

WARNING:IMPORTANTSAFETY

WARNINGSANDINSTRUCTIONS

TO REDUCE RISK OF INJURY:

. Before any use, be sure everyone

using this tool reads and

understands all safety instructions

and other information contained in

this manual.

• Save these instructions and review

frequently prior to use and in

instructing others.

•/EWARNING: When using electric

tools, basic safety precautions should

always be followed to reduce risk of fire,

electric shock, and personal injury,

including the following.

READ ALL INSTRUCTIONS

GENERALSAFETYWARNINGS

ANDINSTRUCTIONSFORALL

TOOLS

KEEP WORK AREA CLEAN.

Cluttered areas and benches invite

injuries.

CONSIDER WORK AREA

ENVIRONMENT. Don't expose

power tools to rain. Don't use power

tools in damp or wet locations.

Keep work area well lit. Do not use

in presence of flammable liquids or

gases. Motors in these tools

normally spark, and the sparks may

ignite the fumes.

• GUARD AGAINST ELECTRIC

SHOCK. Prevent body contact with

grounded surfaces. For example;

pipes, radiators, ranges, refrigerator

enclosures. Use extreme caution

when drilling, driving, or cutting into

walls, floors, ceilings or other areas

or wherever live electrical wires may

be contacted, do not touch any

metal parts of the tool. Hold the

tools only by the plastic handle to

prevent electric shock.

• KEEP CHILDREN AWAY. Do not let

children and visitors contact tool or

extension cord. All children and

visitors should be kept away from

work area.

• STORE IDLE TOOLS. When not in

use, tools should be stored in dry,

and high or locked-up place--out of

reach of children.

• DON'T FORCE TOOL. It will do the

job better and safer at the rate for

which it was intended.

• USE RIGHT TOOL. Don't force

small tool or attachment to do the

job of a heavy-duty tool. Don't use

tool for purposes not intended.

• DRESS PROPERLY. Do not wear

loose clothing or jewelry. They can

be caught in moving parts. Rubber

gloves and non-skid footwear are

recommended when working

outdoors. Wear protective hair

covering to contain long hair.

OTHER SAFETY EQUIPMENT.

Use safety goggles or safety

glasses with side shields, complying

with applicable safety standards

and, when needed, a face shield.

Also use face or dust mask if

cutting operation is dusty. This

applies to all persons in the work

area. Also use a hard hat, hearing

protection, gloves, safety shoes and

dust collection systems when

specified or required.

DON'T ABUSE CORD. Never carry

tool by cord or yank it to disconnect

from receptacle. Keep cord from

heat, oil, and sharp edges.

SECURE WORK. Use clamps or a

vise to hold work. It's safer than

using your hand and it frees both

hands to operate tool.

DON'T OVERREACH. Keep proper

footing and balance at all times.

MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for

better and safer performance.

Follow instructions for lubricating

and changing accessories. Inspect

tool cords periodically and if

damaged, have repaired by

authorized service facility. Inspect

extension cords periodically and

replace ifdamaged. Keep handles

dry, clean, and free from oil and

grease.

DISCONNECT TOOLS. Unplug the

tool when not in use, when moving

tool from place to place, before

servicing, and when changing

accessories (such as blades, bits,

cutters) or making adjustments.

REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of

checking to see that keys and

adjusting wrenches are removed

from tool before turning it on.

AVOID UNINTENTIONAL

STARTING. Don't carry tool with

finger on switch. Be sure switch is

off when plugging in.

STAY ALERT. Watch what you are

operate tool when you are tired or

otherwise impaired.

CHECK DAMAGED PARTS. Before

further use of the tool, a guard or

other part that is damaged should be

carefully checked to determine that

it will operate properly and perform

its intended function. Check for

alignment of moving parts, binding

of moving parts, breakage of parts,

mounting, and any other conditions

that may affect its operation. A guard

or other part that is damaged should

be properly repaired or replaced by

an authorized service center. Do not

use tool if switch does not turn it on

and off.

REPAIRS AND SERVICE. Repairs,

maintenance and any adjustments

not specified in this manual should

be performed by Sears authorized

service centers or other qualified

service organizations, always using

identical replacement parts.

USE OF ACCESSORIES AND

ATTACHMENTS. The use of any

accessory or attachment not

recommended for use with the tool

could be hazardous. Note: Refer to

the accessory section of this manual

for further details.

IMPORTANTSAFETY

INSTRUCTIONS(FORBATTERYAND

CHARGER)

, Z_ WARNING: When using electric

tools, basic safety precautions should

always be followed to reduce risk of fire,

electric shock, and personal injury,

including the following:

READ ALL INSTRUCTIONS

1. Do not store or carry battery so that

metal objects can contact exposed

metal end shown in Figure 1. For

example, do not place battery in

aprons, pockets, tool boxes,

drawers etc. with loose nails,

screws, keys, etc. without battery

c_p. _al.t_ry _UUIU _llUrt UIfUUlt

causing fire or burns or damage to

battery.

Fig. 1

Metal end

Battery caps are provided for use

when carrying batteries or while

battery is stored in a pocket, tool

box, etc. Remove cap before

placing battery in charger or tool

(see Figure 2).

Fig. 2

Battery ("'?'.

cap " i,,,,.,!,! ""

3. Never attempt to open the battery

for any reason. If the housing of the

battery breaks or cracks,

immediately discontinue use and do

not recharge.

4. Do not incinerate the batteries. They

can explode in a fire. A small

leakage of liquid from the battery

cells may occur under extreme

usage, charging or temperature

conditions. This does not indicate a

failure. However, if the outer seal is

broken and this leakage gets on

your skin:

a. Wash quickly with soap and water.

b. Neutralize with a mild acid such as

lemon juice or vinegar.

c. If the battery liquid gets in your eyes,

flush them with clean water for a

minimum of 10 minutes and seek

immediate medical attention.

MEDICAL NOTE:The battery liquid

is a 25-35% solution of potassium

hydroxide.

5. Charge batteries only with

VersaPak TM battery charger.

6. Do not use charger in wet or damp

conditions. It is intended for indoor

use only. Do not use near sinks,

tubs, or the like. Do not immerse in

water.

7. Do not use charger for any uses

other than charging VersaPak TM

explode.

8. Do not operate charger with

damaged cord or plug -- have them

replaced immediately.

9. Do not operate charger if it has

received a sharp blow, been

dropped, or otherwise damaged in

any way; take it to a Sears service

center.

10. Do not disassemble charger; take it

to a Sears service center when

service or repair is required.

Incorrect reassembly may result in

risk of electric shock or fire. There

are no consumer serviceable parts

inside.

11. For best results, do not charge

batteries when they or air

temperature is BELOW +40°F or

ABOVE +105°F.

12. The charger is designed to operate

on standard household electrical

power (120 volts AC only). Do not

attempt to use it on any other

voltage.

13. Unplug charger when not in use.

14. Do not abuse charger cord. To

reduce the risk of damage to

electric plug and cord, never carry

charger by cord or yank it to

disconnect from receptacle. Keep

charger cord from heat, oil, and

sharp edges.

SAVE THESE

INSTRUCTIONS

SAFETYWARNINGSAND

INSTRUCTIONS:CIRCULARSAWS

• Z_CAUTION; Remove batteries

before changing blades, inspecting,

or cleaning saw.

• KEEP GUARDS IN PLACE AND IN

WORKING ORDER.

Neverwedgeor tie lowerguard open.

Check operation of lower guard before

each use. Do not use if lower guard does

not close briskly over saw blade.

• L_CAUTION: If saw is dropped,

lower guard may be bent, restricting

full return.

Snagging the lower guard on a surface

below the material being cut can

momentarily reduce operator control. The

saw can lift partially out of the cut

increasing the chance of blade twist.

Ensure there is sufficient clearance under

the workpiece.

• LOWER GUARD

When necessary to raise lower guard

manually, use the retracting handle.

• KEEP THE BLADES CLEAN AND

SHARR

Sharp blades minimize stalling and

kickback. The use of dull and/or dirty

blades can increase the saw loading

causing the operator to push harder which

promotes twisting.

• /_ DANGER: KEEP HANDSAWAY

FROM CUTTING AREA.

Keep hands away from blades. Never

place hands in front or behind the path of

the blade while cutting. Do not reach

underneath work while blade is rotating. Do

not attempt to remove cut material when

blade is moving.

• ,'_CAUTION:Blades coast after

turn off.

When cut is completed, allow blade to stop

before removing saw. The telescoping

lower guard will close as the saw is lifted.

NOTE:This saw is equipped with two

general purpose 3-3/8" saw blades. Cutting

particle board or plastic with these blades

is not recommended.

Large panels must be supported as shown

(Fig. 3) in this manual to minimize the risk

of blade pinching and kickback.

Fig. 3

Correct

Support work near cut

Fig. 4

Wrong

Material bends on btade

causing heavy loads or

kickback

When cutting operation requires the resting

of the saw on the workpiece, the saw shall

be rested on the larger portion and the

smaller piece cut off.

• USE RIP FENCE

Always use a rip fence (included with tool)

or straight edge guide when ripping.

• USE ONLY CORRECT BLADES AND

BLADE ASSEMBLY COMPONENTS IN

MOUNTING

Do not use blades with incorrect size holes.

Never use defective or incorrect blade

washers or bolts. Follow blade assembly

procedures.

• SUPPORT AND SECURE THE WORK

PROPERLY

Insure that the material to be cut is

clamped (Fig. 5) and solidly supported and

balanced on a strong, stable and level

work set-up.

I Fig. 5 Correct

Auxiliary handle

Support the work so that the wide portion

of the saw shoe is on the portion of the

material that doesn't fall after the cut is

made.

Never hold cut off piece by hand (Fig. 6).

Kickback from blade pinch can result.

Keep both hands on saw at all times.

Fig. 6

Wrong

• STAY ALERT AND EXERCISE

CONTROL

Keep body positioned to one side of blade.

Always maintain a firm grip and control of

saw with both hands. Do not change hand

grip or body position while saw is running.

Take precaution to avoid injury from cut

off pieces and other falling material

during operation.

• /_CAUTION: When sawing into

walls, floors, or wherever "live"

electrical wires may be

encountered, DO NOT TOUCH

ANY METAL PARTS OF THE

TOOL! Hold the saw only by its

plastic handles to prevent electric

shock if you accidentally saw into a

live wire.

GUARDAGAINSTKICKBACK

• WHAT IS KICKBACK?

Kickback is the sudden movement of the

saw, during a cut, back toward the

operator" which may cause serious

personal injuries.

• ,4kDANGER; RELEASE SWITCH

IMMEDIATELY IF BLADE BINDS

OR SAW STALLS.

• KICKBACK CAN BE CAUSED BY:

The saw blade becoming pinched, twisted

or bound while cutting or the saw stalls.

When the blade becomes twisted or

misaligned in the cut, the teeth at the back

edge of the blade can dig into the top

surface of the wood causing the blade to

climb out of the cut and move suddenly

back toward the operator.

• TO REDUCE THE RISK OF

KICKBACK:

Keep a firmgrip on saw with both

hands at all times.

Stay alert - exercise control.

Support long overhanging materials.

As the material is cut and weakens,

it will sag, causing apinched blade.

Support large panels as shown

(Fig. 3). Material supported only at

the ends (Fig. 4) will lead to blade

pinching.

Avoid sawing overhead. Material

can sag and will pinch blade.

Keep blades sharp and clean.

Use fence or straight edge guide

when ripping. Be careful as the cut

off strip can sag or twist, closing the

cut and pinching the blade, leading

to kickback.

Don't force tool. Wood variables

such as knots, hardness, toughness,

wetness, pressure treated and

freshly cut green lumber can heavily

load the saw which can lead to

stalling. Push the saw slower when

this occurs.

Don't remove saw from work during

a cut while the blade is moving.

Allow saw to reach full speed before

blade contacts material to be cut.

Starting the saw with the blade

against the work or pushed forward

into cut can lead to stalling or

" Saw spindle

Always secure work to prevent

workpiece movement during cut.

Do not try to force saw back on line

if your cut begins to go off line. This

can cause kickback. Stop saw,

withdraw from cut and start a new

cut on line.

Do not back up a rotating blade in

the cut. Twisting the saw can cause

the back edge of the blade to dig

into the material, climb out of the

work and run back toward the

operator.

Avoid cutting nails. Inspect for and

remove all nails from lumber before

cutting.

Never pull the saw backwards

through the kerf while the saw blade

is still rotating.

OTHERIMPORTANTSAFETY

WARNINGSANDINSTRUCTIONS

• Some wood contains preservatives

such as copper chromium arsenate

(CCA) which can be toxic. When "

cutting these materials, extra care

should be taken to avoid inhalation

and minimize skin contact.

• Blade depth is not adjustable.

Ensure there is ample room

underneath the workpiece.

!l"k,WARNING: Always remove batteries

from saw before any of the

following operations.

ATTACHING AND REMOVING BLADES

Place inner clamp washer on

spindle.

Retract the lower blade guard and

place blade over the inner clamp

washer. The direction of the blade

rotation arrows must match the

direction of the arrows on the upper

guard (Fig. 7)

Inner clamp

washer

of teeth

Outer clamp washer

Blade clamping

screw

3. Place the outer clamp washer onto

the spindle and tighten the the

clamping screw by hand (the screw

has left-hand threads; turn

counterclockwise to tighten).

4. Insert a screwdriver or long nail

through one of the holes in the

blade to prevent the blade from

rotating (Fig. 8).

Fig. 8

Loosen

Tighten

5. Firmly tighten the blade clamping

screw with the blade wrench

(counterclockwise) (Fig.8).

REMOVING AND INSTALLING THE

BATTERIES

NOTE: VERSAPAK TM BATTERIES ARE

NOT FULLY CHARGED AT THE

FACTORY.

To install the batteries into the tool, slide

them into the handle until they click into

place.

To remove the VersaPak TM batteries from

the tool, press the release buttons, as

shownin Fig.9, and pull the batteriesout

of thetool handle.

Fig. 9

Release

buttons

NOTE: Battery caps are provided for use

when carrying batteries or while battery is

stored in a pocket, tool box, etc. Remove

cap before placing battery in charger or

tool.

Install the battery cap, (see Fig. 2), by

snapping it in place. To remove the cap,

simply pull it off. NOTE: Only operate tool

with both VersaPak TM batteries installed.

•/_ WARNING: To reduce the risk of

serious personal injury, read,

understand and follow all important

safety warnings and instructions

prior to using tool.

GENERAL CUTS

IMPORTANT: Read safety warnings

and instructions. GUARD AGAINST

KICKBACK.

With batteries removed, follow all

assembly, adjustment and set up

instructions. Make sure lower guard

operates. Select the proper blade

for the material to be cut.

Measure and mark work for cutting.

Support and secure work properly

(See Safety Warnings and

Instructions).

Use appropriate and required safety

equipment (See Safety

Instructions).

Secure and maintain work area

(See Safety Instructions).

Make sure switch turns saw on and

off.

/_WARNING: It is important to

support the work properly and to

hold the saw firmly to prevent loss

of control which could cause

personal injury. Fig. 5 illustrates

typical hand support of the saw.

• Place the front of the saw shoe flat

on the material to be cut.

• Align the blade with the line of cut

to be made making sure blade

clears material.

• Pull trigger switch, allow blade to

attain full speed. Never lock the

trigger on by any means.

• Move the saw forward across

the matet;ial, keeping the saw shoe

flat until the cut is completed.

• Release trigger, allow blade to

stop before removing saw.

POCKET CUTTING (SEE FIG. 10)

Pocket cutting is used to cut a hole in a

piece of material without cutting from the

side.

• Tilt saw forward and rest front of the

shoe on material to be cut. Align so

that cut will begin at the back of the

drawn rectangle.

• Using the retracting lever, retract

blade guard to an upward position,

with the blade just clearing the

material, start motor and gradually

lower the saw into the material.

• z_WARNING: As blade starts

cutting the material, release the

retracting lever immediately.

• Never tie the blade guard in a

raised position.

• When the shoe rests flat on the

material being cut, complete the cut

in forward direction.

• Allow the blade to come to a

complete stop before lifting saw

from material.

• When starting each new cut, repeat

the above steps.

Fig. 10

WARNING: When blade starts cutting, release

retraction lever immediately

II_Ar;l I i_I l ,-I i_r'.._i1_Li _l_---'----

Saw is equipped with a switch lock-off

feature to prevent unintentional running. To

operate the tool, first slide the switch lock-

off button and hold it as you depress the

trigger, (Fig. 11). After you have depressed

the trigger and the tool is running, release

the switch lock-off button. The tool will

continue to run as long as the trigger is

depressed.

Fig. 11

Lock-off button

Switch

To turn the tool off, release the trigger

switch. When you release the trigger (each

time) the switch lock-off button will

engage, locking the trigger off.

There is no provision for locking the tool

on, and the switch should never be locked

on by any other means.

KERF AND BLADE TIP-IN INDICATOR

The front of the shoe has two markings

which act as kerf indicators. The indicators

help in guiding the saw along pre-marked

cutting lines. The markings are located 1"

and 3" from the shoe's edge.

The outer edge of the shoe has one

marking which acts as a blade tip-in

indicator. This helps in anticipating when

the blade contacts the workpiece.

Use only mild soap and damp cloth to

clean the tool. Never let any liquid get

inside the tool; never immerse any part of

the tool into a liquid.

IMPORTANT

To assure product SAFETY and

RELIABILITY, repairs, maintenance and

adjustment should be performed by Sears

service centers.

ACCESSORIES

Recommended accessories for use with

your tool are available at extra cost from

Sears stores or Sears service centers.

CAUTION: The use of any accessory not

recommended for use with this tool could

be hazardous.

THERBRCTM SEAL

The RBRC TM (Rechargeable _

Battery Recycling

Corporation) Seal on the #_//!!.'7/,

nickel-cadmium battery (or

battery pack) indicates that the costs to

recycle the battery (or battery pack) at the

end of its useful life have already been

paid by Sears. In some areas, it is illegal to

place spent nickel-cadmium batteries in

the trash or municipal solid waste stream

and the RBRC program provides an

environmentally conscious alternative.

RBRC in cooperation with Sears and other

battery users, has established programs in

the United States to facilitate the collection

of spent nickel-cadmium batteries. You

may contact your local recycling center for

information on where to drop off the spent

battery, or call 1-800-8-BATTERY.

i ii 11 i | IL--i _ L--_ EIII

7.2 VOLT CORDLESS CIRCULAR TRIM SAW - MODEL NUMBER 900.112650

22 /

1 15

Engr: RWA

5,'96TS

7.2 VOLT CORDLESS CIRCULAR TRIM SAW MODEL NUMBER 900.112650

I The Model Number will be found on the Nameplate. Always menlion I

the Model Number in ell correspondence regarding your toot. I

SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS

_,J,

ITEM PART

NO. NO.

el 152729-01

2 152721-02

3 152120-03

4 152717-00

5 152734-00

6 152733-00

7 152719-00

8 152720-00

9 152730-00

10 152738-01

11 152710-01

e12 152706-00

13 152740-00

14 152706-00

15 152707-00

16 152716-00

17 152718-00

18 99212-36

19 152722-00

20 99212-28

21 152122-01

22 330019-00

23 381913-0O

25 99163-04

26 382163-00

DESCRIPTION QI"Y

Clamshell Set 1

Lock Off Switch 1

Terminal Board 1

Motor & Pinion 1

Gear Case Cover 1

Gear Case 1

Output Spindle Assembly 1

Gear And Spindle Assembly 1

Bearing Cap Assembly 1

Upper Guard 1

Lower Guard 1

Torsion Spring 1

Retaining Ring 1

Inner Blade Clamp 1

Outer Blade Clamp 1

Blade Bolt 1

Shoe 1

Roll Pin 1

Guard Bumper 1

Roll Pin 1

Battery Latch 1

Thread Forming Screw 13

Screw 2

Screw 1

Spring Washer 1

PARTS LIST

PARTS NOT ILLUSTRATED:

(Supplied with Unit)

382306-00 Instruction Manual

98000-09 4ram Flex Wrench

87118-00 Rip Fence

3 3/r 50 tooth combination blade

LUBRICATION:

Apply 1 gram of Polyrex grease into gear case

in the area of the pinion and output gear.

OPTIONAL ACCESSORIES:

(Not Supplied With Unit)

900.112710 Battery (Acc.)

900.112730 Charger & 2 Batteries

761995-00 Polyrex Grease (6 oz.)

283484-00 Polyrex Grease (32 oz.)

152739-00 Connection Diagram

e NOTES:

1 Date Code located on bottom.

12 To be assembled with one end hooked into

the slot in lower guard, and the other end

hooked into the slot in bearing cover

assembly.

IMPORTANT! To assure product SAFETY and

RELIABILITY, repairs, maintenance and adjust-

ment should be performed by Sears Service Cen-

ters or other qualified service organizations, always

using Sears replacement parts.

Model No. Volts RPM

900.112650 7.2 DC 1000

Engr: RVVA 5/_TS

For the repair or replacement part you need

delivered directly to your home

Call 7 am -- 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7247)

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

|||||--'!

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am -- 5 pm, Monday-Saturday

1-800-827-6655

When requesting service or ordering

parts, always provide the following

information:

• Product Type • Part Number

• Model Number • Part Description

SEARS

America's Repair Sl;_cialists

sold by Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

S_,_/_S Manual de instrucciones

I:RRFTSMRN

SIERRA CIRCULAR INALAMBRICA

de 7,2 Volts

Modelo No.

900.112650

PRECAUCION: Lea y siga todas ias

reglas de seguridad e instrucciones

de operaci6n antes de utilizar este

producto por primera vez.

VERSAPAK-

INTERCHANGEABLEBATTERYSYSTEM

Sears, Roebuck and Co,, Hoffman Estates, IL 60179 USA

Form No. 382306 OCT97-CD-2

"VefsaPak es una marca registrada do The B_ck & Decker Corporation,

Printed in U.S.A.

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SIERRA CIRCULAR INALAMBRICA DE 7,2 VOLTS - NUMERO DE MODELO 900.112650

5 23

f/25 20

• t_

17 19 18

Engr: RWA

_R613

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Craftsman 900.112650 User manual

Brand: Craftsman

Model: 900.112650

Category: Power tools

Type: User manual

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