ESAB Mig 500i - Buddy™ Mig 500i Specification

Type
Specification
- 1 -
Mig 500i
0459 839 079
R0459 839 079/E20120725/P10
© ESAB AB 2012
Spare parts list
Edition 20120725
Rights reserved to alter specifications without notice.
Valid for serial no. 209
-
xxx
-
xxx
x
Ordering no. Product
0700 301 000 Buddy
Mig 500i, 400V
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work
only by a trained electrician. Use only recommended spare parts.
- 2 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
Item
Ordering no.
Denomination
Notes
AA1
AA2
AA3
AA4
AA5
AA6
AA7
AA8
AA9
AA10
AA11
AA12
AA13
AA14
AA15
AA16
AA17
AA18
AA19
AA20
AA21
AA22
AA23
AA24
AA25
AA26
AA27
AA28
AA29
AA30
AA31
AA32
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
1
3
2
1
1
1
2
2
1
2
2
1
1
1
1
1
0700 301 015
0700 300 919
0700 301 016
0700 300 921
0700 301 017
0700 301 018
0700 301 019
0700 301 020
0700 301 021
0700 301 022
0700 301 023
0700 301 024
0700 300 926
0700 301 025
0700 301 026
0700 301 067
0700 301 027
0700 300 933
0700 300 932
0700 300 934
0700 300 935
0700 301 028
0700 301 068
0700 300 940
0700 301 029
0700 300 916
0700 301 030
0700 300 978
0700 301 031
0700 300 979
0700 301 032
0700 301 069
Rear panel
Main switch bracket
Main switch
Main switch cover
Heater socket, 2-pin
Breaker, heater socket
Cable guard
Mains cable, 3m
Fan cover
Side panel, secondary side
Side panel, primary side
Bottom tray
Rubber foot
Front panel
Output terminal
Socket, control cable
Potentiometer
Knob (small)
Potentiometer
Fault indicating LED
Power indicating LED
Front plate
Switch
Digital meter
Top cover
Handle
Lifting eye
Sign
Sign
Sign
Screws, machine cover
Cable plug, control cable
AIR SWITCH
110Vac
Resettable, 3A
4 G 6
with ESAB logo
with ESAB logo
with screw
with model name
500A, OUT+, OUT-
incl. pins
Inductance control, VR1
Crater voltage & current, VR2, VR3
yellow
white
with labels
SA1, SA2
with screws
Read Instruction manual
Lifting instructions
High voltage warning
18pcs per pack (not shown in picture)
without cable (not shown in picture)
- 3 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
- 4 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
Item
Ordering no.
Denomination
Notes
AB1
AB2
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AB10
AB11
AB12
AB13
AB14
AB15
AB16
AB17
AB18
AB19
AB20
AB21
AB22
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
8
1
1
1
1
0700 301 033
0700 301 034
0700 301 035
0700 301 036
0700 301 037
0700 301 038
0700 301 039
0700 301 040
0700 301 041
0700 301 042
0700 301 043
0700 301 044
0700 301 045
0700 301 046
0700 301 047
0700 301 048
0700 301 049
0700 301 050
0700 301 051
0700 301 052
0700 301 053
0700 301 054
Control transformer
Wire feeder transformer
Bridge rectifier
Varistor
EMC filter board
Middle tray
Heat-sink, bridge rectifier
Fan, with capacitor
Heat-sink, primary
Inductor, primary
Heat-sink support
Capacitor set
Inductor
Resistor, output terminal
Shunt
Bus-bar, output terminal
Thermistor
Insulation block
Power sensing board
Inductor
Main control board
Wire feeder control board
T1
T2
with insulation paper, EMC BOARD
with board supports
with screws
L1
C1, with capacitor brackets
L4
with screw & connecting wires
for heat-sink mounting
with wires & connector
L3
- 5 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
- 6 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
Item
Ordering no.
Denomination
Notes
AC1
AC2
AC3
AC4
AC5
AC6
AC100
AC101
2
2
1
2
1
1
1
1
0700 301 055
-
-
-
-
-
0700 301 056
0700 301 057
IGBT interconnect
IGBT module
Capacitor
Capacitor
Resistor
Capacitor
IGBT assembly set, V1
IGBT assembly set, V2
with gate PCBs, wires & screws
C2
C3, C5
R2
C4
Consists of 1pc of AC2, AC3 & AC4 with screws
Consists of 1pc of AC2, AC4, AC5 & AC6 with
screws
- 7 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
Item
Or
dering no.
Denomination
Notes
AD1
AD2
AD3
AD4
AD5
AD6
AD7
AD8
AD9
AD10
AD11
AD12
AD13
AD14
AD15
AD16
AD100
1
1
1
1
1
2
1
1
1
3
3
1
2
1
1
1
1
0700 301 058
0700 301 059
-
-
0700 301 060
0700 300 961
-
-
0700 301 061
0700 301 062
0700 301 063
-
-
0700 301 064
0700 301 065
0700 300 972
0700 301 066
Inductor
Capacitor
Deflection sheet, primary
Deflection sheet, primary, front
Bus-bar, output terminal
Snubber, output terminal
Deflection sheet, secondary, front
Deflection sheet, bottom
Heat-sink, secondary
Secondary diode
RC filter, secondary diode
Deflection sheet, secondary
Deflection sheet, rear
Main transformer
Mains protection board
Fuse, 5A, fast blown, 250V
Deflection sheet set
L2
C6
with screws
with mounting base & ferrites, TM
for fan & PCBs
Consists of 1pc of AD3, AD4, AD7, AD8,
AD12 & AD13
- 8 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
- 9 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
Accessories
Connection Set, 70mm
2
15m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 301 300
25m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 301 301
Comprises of welding cable, gas hose & control cable
Wheel Kit, 10m . . . . . . . . . . . . . . . . . . . . . . . 0700 301 010
Comprises of 2 fixed & 2 swivel castor wheels
Buddy
Feed 402. . . . . . . . . . . . . .. . . . . . . . 0700 301 200
Trolley with Gas Tray. . . . . . . . . . . . . . . . . . 0700 301 011
- 10 -
Mig 500i
R0459 839 079/E20120725/P10
© ESAB AB 2012
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ESAB Mig 500i - Buddy™ Mig 500i Specification

Type
Specification

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