Norcold N400 Series Owner's manual

Type
Owner's manual
WARNING: Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual. For
assistance or additional information, contact a qualified installer,
service agency, or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquid in the
vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Owners Manual
For model N400X - a 4.5 cu. ft., 2-way or 3-way, refrigerator.
For model N510X - a 5.5 cu. ft., 2-way or 3-way, refrigerator.
The model numbers of 3-way refrigerators include “.3”. The model numbers of 2-way mod-
els do not.
The letter “X” in the model number above, stands for a letter or a numeral which means a
refrigerator option.
NORCOLD, Inc.
P.O. Box 4248
Sidney, OH 45365-4248
Part No. 623669E (7-04)
English
French
Norcold Customer Support Dept.
Telephone: 800-543-1219
Fax: 937-497-3183
Web Site: www.norcold.com
Owner’s Manual 2
Table of Contents
Gas Absorption 3 Year Limited Warranty Policy ......................... 2
Gas Absorption Warranty Information ........................................ 3
Gas Absorption Warranty Questions.......................................... 3
Safety Awareness ....................................................................... 4
Safety Instuctions ....................................................................... 4
About Your Refrigerator .............................................................. 4
Storage volume ................................................................... 4
Leveling ............................................................................... 4
Food compartment.............................................................. 4
Flip-up shelf ........................................................................ 5
Door bins............................................................................. 5
Freezer compartment.......................................................... 5
Operation during travel........................................................ 5
Door latch for travel and storage......................................... 5
Temperature control system (N510 models) ..................... 5
Operating the Refrigerator Controls (N400 models)................. 5
Control Panel ...................................................................... 5
Ignition - propane gas operation ........................................ 6
Do a test of the gas safety valve.......................................... 6
Start up - AC operation......................................................... 6
Start up - DC operation (N400.3 models)........................... 6
Shut down ........................................................................... 6
Operating the Refrigerator Controls (N510 models)................. 6
Control Panel ...................................................................... 6
Automatic mode operation.................................................. 7
Removing the air from the propane gas supply lines ........ 7
Set the controls to automatic mode operation ................... 7
Set the controls to manual mode operation ....................... 8
Cooling unit sensing........................................................... 8
Backup operating system ................................................... 8
DC Operation Precautions (N400.3, and N510.3 models) ....... 9
DC Operation Guidelines (N400.3, and N510.3 models) ......... 9
Effects of High Altitude on Propane Gas Operation................... 9
Refrigerator Care Checklist ..................................................... 10
Defrosting ................................................................................. 10
N510 Models only ............................................................. 10
Cleaning ................................................................................... 10
Drip tray ............................................................................. 10
Door Sealing ............................................................................ 10
Refrigerator Maintenance Checklist .........................................11
Refrigerator Storage ..................................................................11
Refrigerator Maintenance......................................................... 12
Gas flame appearance ..................................................... 12
Remove and clean the burner orifice ............................... 12
Remove the Refrigerator .......................................................... 12
Reinstall the Refrigerator ......................................................... 13
Replacement Parts .................................................................. 13
Wiring Pictorial (N400 models)................................................ 13
Wiring Diagram (N400 models) .............................................. 14
Wiring Pictorial (N510 models)................................................ 14
Wiring Diagram (N510 models) .............................................. 14
Fault Codes (N510 models) .................................................... 15
Norcold • P.O. Box 4248 • Sidney, OH • USA • 45365-4248
Provided it is properly installed, properly maintained and placed
under normal service and use, Norcold, Inc. warrants its
refrigeration equipment to be free from defects in material and
workmanship for three years with respect to the equipment’s
component parts, and for two years with respect to the labor to
repair or replace such parts, commencing from the original date
of purchase.
Limitations of warranty
1. This Warranty applies only to Norcold gas absorption
refrigerator operating equipment. This Warranty does not
extend to glassware, electric light bulbs, and replaceable
fuses.
2. This warranty does not apply to parts and assemblies that
have been subjected to misuse, improper installation,
improper or abnormal service, transit damage, recharging of
the cooling system, accident, fire, improper repair, tampering
or abuse.
3. Irrespective of the nature of the warranty protection offered or
claimed, the period of warranty shall in no case extend
beyond three years for component parts and two years for the
labor to repair or replace such parts, commencing from the
original date of purchase of the new equipment.
4. In order to obtain the remedy of repair and replacement, the
refrigerator must be brought to any Norcold Service Center for
warranty service. The end consumer is responsible for all
expenses resulting from any remote service call if the
refrigerator cannot be brought into the Norcold service center.
5. It is the responsibility of the end consumer to have mainte-
nance performed upon the warranted equipment one time
during the second year or before the beginning of the third
year after original purchase. Such maintenance is required to
maintain this warranty in effect and failure to perform such
maintenance will void the remainder of the warranty. Re-
quired maintenance during the second year or before the
third year after purchase is cleaning and checking of the
following: Burner, Flue, Spiral Baffle, Roof Cap Screen, and
Control Board Sequence.
LIMITATION OF REMEDY
1. THE RESPONSIBILITY OF NORCOLD UNDER THIS OR ANY
WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT
(AT NORCOLD’S OPTION) OF THE DEFECTIVE PART OR
ASSEMBLY.
NORCOLD - Gas Absorption 3 Year Limited
Warranty Policy
Owner’s Manual 3
Gas Absorption Warranty Information
2. IN NO EVENT AND UNDER NO CIRCUMSTANCES SHALL
NORCOLD BE RESPONSIBLE UNDER THIS LIMITED WAR-
RANTY FOR ANY OTHER CHARGE WHATSOEVER, INCLUDING
BUT NOT LIMITED TO CHARGES OR CLAIMS FOR LABOR,
LOST BUSINESS, LOST TIME, LOST PROFITS, LOSS OF USE,
OR ANY KIND OF INCIDENTAL OR CONSEQUENTIAL DAM-
AGES, HOWEVER DENOMINATED OR DESCRIBED. THE
REMEDY UNDER THIS WARRANTY IS LIMITED TO REPLACE-
MENT OR REPAIR.
3. SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
DISCLAIMER OF OTHER WARRANTIES
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES EITHER EXPRESSED OR IMPLIED. ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR-
TICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EX-
CLUDED.
Legal rights
This warranty gives you specific legal rights, and you may have
other legal rights, which vary from state to state.
Your refrigerator is made to provide the ultimate in cooling
satisfaction and will serve you reliably in the years to come.
Norcold refrigerators are the only RV refrigerators made in the
United States and offer a standard limited three-year warranty.
Norcold also offers an additional warranty coverage plan which
extends the standard limited three-year warranty. To activate
your three-year limited warranty and to receive an invitation to
participate in the extended warranty plan, complete and mail the
warranty registration supplied.
Help us to help you.
Write the model number and serial number below for future
reference. These numbers are on the serial plate in the
refrigerator. The serial plate is located in the fresh food
compartment on the top right hand side. Use these numbers
when receiving service or in any correspondence concerning
your refrigerator.
Model number ___________ Serial number ___________
If a problem occurs with your refrigerator, contact any of the
service centers throughout the United States and Canada. To
find an authorized Norcold Service Center near you, please
telephone the Norcold Customer Support Dept. at 800-543-
1219 (option-1) or visit our web site at www.norcold.com.
Norcold is committed to providing products that are in harmony
with the environment. Your Norcold refrigerator meets all
environmental safety standards.
Gas Absorption Warranty Questions
About your warranty
This warranty coverage begins on the original date of purchase by the
consumer purchaser and is the only warranty for the Norcold refrigera-
tor. In no case will the Limited Warranty extend beyond two (2) years
for labor and three (3) years for parts and freight. Norcold reserves
the right to change design or specifications of a refrigerator without
obligation to modify previously produced refrigerators. There are no
other warranties, either expressed or implied.
What is coverd by this warranty?
- Defects in material and workmanship.
- Parts and labor for two (2) years
- Parts only for the third year if the required maintenance is performed.
- Freight (ground service only) for shipment of a replacement part
and for return of the defective part.
What is not covered by this warranty?
- Shipping methods other than ground service.
- Defects in glassware, electric light bulbs, and replacement fuses.
- Adjustment of the burner electrode.
- Cleaning of the burner.
- Fees for mobile repair service.
- Mileage or travel expenses to obtain warranty service.
- Expenses for required maintenance as specified in the Limited
Warranty and in the Owner’s Manual.
- Incidental or consequential loss or damage including but not limited to
charges or claims for labor (including labor when no parts are used
for a repair), lost business, lost time, lost profits, lost food, and lost
use.
- Replacement parts that are not manufactured or supplied by Norcold.
- Defect of a part or assembly when the defect originates from misuse,
improper installation, improper or abnormal service, transit damage,
recharging of the cooling system, accident, fire, improper repair,
tampering, or abuse.
What will Norcold do?
For a refrigerator that is properly installed, maintained, and used as
specified in the Installation/Owner’s Manuals, Norcold responsibilities
are:
- Limited to the repair and replacement of parts.
- To provide no charge parts and labor for two (2) years.
- To provide no charge parts only for year 3 if the required mainte-
nance is performed.
- To provide freight (ground service only) for shipment of a replace-
ment part and for return of a defective part for three (3) years.
What will the refrigerator owner do?
To obtain warranty service, the refrigerator owner responsibilities are:
- To use, service, and maintain the refrigerator as specified in the
Installation/Owner’s Manuals.
- To deliver the warranted product to an authorized Norcold Service
Center for warranty repair.
- To show proof that the refrigerator is within warranty coverage.
- To have the required maintenance performed by an authorized
Norcold Service Center one time during year 2 of the Limited
Warranty.
- To pay to have the required maintenance performed.
- To mail paid receipt to Norcold showing required performed before
expiration of year 2 of the Limited Warranty.
- To show proof of the required maintenance before requesting
warranty service in year 3 of the Limited Warranty.
What rights do you have?
The warranty gives you specific legal rights. You may also have other
rights which vary from state to state.
Owner’s Manual 4
About Your Refrigerator
- The refrigerator cooling system is under pressure. Do
not try to repair or to recharge a defective cooling
system. The cooling system contains sodium chro-
mate. The breathing of certain chromium compounds
can cause cancer. The cooling system contents can
cause severe skin and eye burns, and can ignite and
burn with an intense flame. Do not bend, drop, weld,
move, drill, puncture, or hit the cooling system.
- At regular intervals, make sure that the refrigerator flue
the burner, the vent areas, and the ventilation air
pathway between the vents are completely free from
any flammable material or blockage. After a period of
storage, it is especially important to check these areas
for any flammable material or blockage caused by
animals.
CAUTION:
- The rear of the refrigerator has sharp edges and
corners. To prevent cuts or abrasions when working
on the refrigerator, be careful and wear cut resistant
gloves.
Storage Volume:
This refrigerator is made to store fresh and frozen foods and for
making ice.
N400 N510
Total capacity 4.50 cubic feet 5.50 cubic feet
Freezer capacity .81 cubic feet .81 cubic feet
Food compartment capacity 3.69 cubic feet 4.69 cubic feet
Leveling:
CAUTION:
The refrigerator is made to operate within 3°
off level side-to-side and 6° off level front-to-back (as
looking at the front of the refrigerator). Operating it at
more than these limits can cause damage to the cooling
system and create a risk of personal injury or property
damage. Make sure the vehicle is level before you
operate the refrigerator.
Operation during travel:
While the refrigerator should be level when the vehicle is
stopped, performance during travel is not usually effected.
Food compartment:
Ignite or start up the refrigerator and let it cool for eight hours
before loading with food. If the refrigerator does not start to cool
down after about two hours, contact your dealer or an authorized
Norcold Service Center.
WARNING:
- The storage of flammable materials behind or around
the refrigerator creates a fire hazard. Do not use the
area behind the refrigerator to store anything, espe-
cially flammable materials (gasoline, cleaning
supplies, etc.)
- Do not remove the round ground prong from the
refrigerator AC power cord. Do not use a two prong
adapter or extension cord on the AC power cord.
- A circuit overload can result in an electrical fire if the
wires and/or fuses are not the correct size. Either use
the wire and fuse sizes as writtten in the “Installation
Manual” or refer to your local codes or the applicable
RVIA Standards for the correct wire and fuse sizes.
- Incorrect installation, adjustment, change to, or
maintenance of this refrigerator can cause personal
injury, property damage, or both. Have service and
maintenance work done by your dealer or by an
Norcold authorized service center.
- Disconnect both the AC and DC power sources before
doing any maintenance work on the refrigerator. All
service work on this refrigerator must be done by a
qualified service technician.
- Do not bypass or change the refrigerator’s electrical
components or features.
- When you discard an appliance, remove all doors to
prevent accidental entrapment and suffocation.
- Do not spray liquids near electrical outlets, connec-
tions, or the refrigerator components. Many liquids are
electrically conductive and can cause a shock hazard,
electrical shorts, and in some cases fire.
Safety Instructions
Read this manual carefully and understand the contents before
you use the refrigerator.
Be aware of possible safety hazards when you see the safety
alert symbol on the refrigerator and in this manual. A signal
word follows the safety alert symbol and identifies the danger of
the hazard. Carefully read the descriptions of these signal
words to fully know their meanings. They are for your safety.
WARNING: This signal word means a hazard, which if
ignored, can cause dangerous personal injury, death, or
much property damage.
CAUTION: This signal word means a hazard, which if
ignored, can cause small personal injury or much
property damage.
Safety Awareness
Owner’s Manual 5
Control panel:
Thermostat...........................................................................1
Selector switch.....................................................................2
Piezo lighter .........................................................................3
Gas safety valve ................................................................... 4
Flame meter ........................................................................ 5
The thermostat [1] (See Art01280) changes the amount of
propane gas that goes to the burner. This acts as the tempera-
ture control of the refrigerator. Number 5 is the coldest tem-
perature setting.
When the outside air temperature is below 50° F, the refrigera-
tor may have a tendency to freeze food at the colder temperature
settings. To reduce the tendency to freeze food:
- Turn the thermostat to a warmer temperature setting.
- Keep the refrigerator full.
- Put foods that are more likely to freeze on the lower shelf.
The selector switch [2] changes the energy source of the
refrigerator between propane gas (
), AC electric ( ), DC
electric (
), and OFF ( ).
The gas safety valve [3] is built into the control panel. As long as
a flame is present, the valve is open and allows propane gas to
flow into the burner. Any loss of flame (empty propane gas tank,
blow out, etc.) closes the safety valve and stops the flow of
propane gas.
The piezo igniter [4] makes a spark which ignites the flame in
the burner.
The flame meter [5] shows if a flame is present in the burner.
Operating the Refrigerator Controls
(N400 models)
For the best cooling performance:
- Let air move freely inside the entire food compartment.
- Do not cover the shelves with plastic, paper, etc.
To decrease the amount of ice that collects on the cooling fins:
- Cover all liquids and moist foods.
- Let all hot foods cool before putting them in the refrigerator.
- Do not open the door any longer than necessary.
Flip-up shelf:
The flip-up shelf supplies a space to store tall bottles. To use
the flip-up shelf, lift the center of the shelf and fold it up against
the inside wall of the refrigerator.
Door Bins:
You may put the door bins [1] of the fresh food compartment in a
location that best meets your need (See Art01114). To remove
the bins, lift them over the locator and pull them forward. To
install the bins, push them onto the locator.
NOTE: Do not wash the door bins in a dishwasher. The door
bins are not dishwasher safe.
Freezer compartment:
The freezer compartment is made to keep pre-frozen food
frozen and not to quick freeze food. Keep pre-frozen foods in the
freezer compartment.
NOTE: Do not put other items on the ice tray while the water is
freezing. The water freezes more rapidly if the thermo-
stat is at the coldest temperature setting.
Door latch for travel and storage:
During travel, the door latch prevents the door from opening.
There are no chains, slides, or any devices that you must
engage.
During storage, the door latch prevents the door from com-
pletely closing. Use it to prevent odors when the refrigerator is
shut down for a long period of time.
To use the door latch for storage (See Art00979):
- Open the door just so the door latch [1] is between the ribs
[2] of the latch plate [3].
Temperature control system (N510 models):
Although the refrigerator is not frost -free, it is made to limit frost
on the cooling fins. At regular intervals, the temperature control
system automatically melts most of the frost from the cooling
fins. The water from the cooling fins drains into a collection cup
that is attached to the back of the refrigerator. The heat of the
cooling system evaporates the water from the collection cup.
Owner’s Manual 6
Ignition - propane gas operation:
1. Open the valve at the propane gas storage tank.
2. Turn the thermostat [1] to the 5 position.
3. Turn the selector switch [2] to the propane gas position (
).
4. Push and hold in the safety valve [4] and push in the igniter
[3] several times in rapid succession, for about five seconds:
WARNING: Do not hold in the safety valve for more than
30 seconds. If there is no flame in this time, wait at least
five minutes before you try ignition again. If you continue
to hold in the safety valve, gas will collect in the burner
area. This could cause a fire or explosion and result in
dangerous personal injury or death.
- When a flame is present and the flame meter [5] moves into
the green area, wait about five seconds and release the
safety valve.
- If the flame meter does not move into the green area, do
this step again.
5. Turn the thermostat to the temperature setting that you wish.
Do a test of the gas safety valve:
With an established flame in GAS mode:
1. Close the manual gas shutoff valve [2] of the refrigerator
(See Art00975].
2. After the flame is extinguished, you should hear a sharp
“click” sound within three minutes.
NOTE: The gas safety valve should close with a sharp “click“
sound.
3. Open the manual gas shutoff valve of the refrigerator.
4. Without pushing in the gas control, push the igniter several
times rapidly in succession. The burner flame should not
ignite. This means that the gas safety valve is working
correctly.
Start up - AC operation:
- Make sure that 120 volts AC is available.
- Turn the selector switch to the AC position (
).
- Turn the thermostat to the temperature setting that you
wish.
Start up - DC operation (3-way model N400.3):
- Make sure that 12 volts DC is available.
- Turn the selector switch to the DC position (
).
Shut down:
- Turn the selector switch to the OFF position ( ).
Operating the Refrigerator Controls
(N510 models )
Control panel:
The refrigerator control panel (see Art10562) is above the
refrigerator door. A 12 volt DC power supply is necessary for the
control functions of the refrigerator to operate. The refrigerator
receives DC power from the 12 volt system of the vehicle; either
an auxiliary battery, a converter, or the vehicle engine battery.
The ON / OFF button [1] starts and shuts down the refrigerator:
- To turn on the refrigerator, push and release the ON / OFF
button.
- To turn off the refrigerator, push the ON / OFF button for two
seconds and then release.
Owner’s Manual 7
The TEMP SET button [2] controls the temperature adjustment
of the freezer and the fresh food compartment. The temperature
adjustment that you select does not change if the mode of
operation of the refrigerator changes.
- Push the TEMP SET button and the temperature setting “1-
9” appears in the center display [3].
- Push and hold the TEMP SET button and the temperature
setting changes.
- When the desired temperature setting shows, release
the TEMP SET button.
- The temperature setting shows for ten seconds and
then the current operation mode of the refrigerator
shows.
- The number “9” is the coldest temperature setting.
The MODE button [4] controls the operation mode of the
refrigerator.
- Push and hold the MODE button and a light bar shows in
the center display beside each of the four operating modes
of the refrigerator, one at a time.
- There is one automatic mode of operation and two
manual modes of operation.
NOTE: On model N510.3, there are three manual modes
of operstion.
- When the light bar shows beside the mode of opera-
tion that you choose, release the MODE button to
operate the refrigerator in that mode.
Automatic mode operation:
When the refrigerator is in AUTO mode, it automatically uses the
most efficient energy source that is available for operation.
During operation, if a more efficient energy source becomes
available, the refrigerator controls change from the current
energy source to the more efficient energy source as follows:
- The first choice is AC operation if 120 volts AC is available to
the refrigerator.
- The second choice is propane gas operation if 120 volts AC
is not available to the refrigerator.
- The third choice is DC operation (on model N510.3 only) if
neither 120 volts AC nor propane gas is available to the
refrigerator.
Removing air from the propane gas supply lines:
For safety reasons, the burner is made to ignite on propane gas
within a specified amount of time. When starting the refrigerator
for the first time, after storage, or after replacing propane gas
tank, the propane gas supply lines can have air in them. Due to
the air in the gas supply lines, the burner may not ignite on
propane gas within the specified amount of time.
To remove the air from the propane gas supply lines:
- Make sure that all of the gas valves are open.
- Push the ON / OFF button to turn the refrigerator on.
- Push and hold the MODE button until the light bar beside
LP GAS shows.
- This means that the refrigerator is operating on
propane gas.
- If the air in the propane gas supply lines prevents the
burner from ignition on propane gas, the fault code “F”
will appear in the center display.
- Push the MODE button and the refrigerator will start a
30 second trial for ignition.
- During the 30 second trial for ignition, the refrigera-
tor controls open the gas safety valve and the
igniter sparks.
- After 30 seconds, the refrigerator controls closes
the gas safety valve and the igniter stops sparking.
- When the light bar beside the LP GAS [6] shows and no
fault code remains, this means that the refrigerator is
operating on propane gas.
- At this time, all of the air is removed from the propane
gas supply lines and you may select AUTO mode of
operation if you wish.
- Depending on how much air may be in the propane gas
supply lines, you may need to repeat the 30 second trial for
ignition two or three times.
- If the burner does not ignite on propane gas after two or
three attempts, stop and consult your local dealer or an
authorized Norcold Service Center.
Set the controls to automatic mode operation:
- Push the ON / OFF button to turn the refrigerator on.
- Push and hold the MODE button until the light bar shows
beside AUTO [3] and then release.
Owner’s Manual 8
- If 120 volts AC is available to the refrigerator:
- The light bar beside AC [4] also shows in the center
display.
- After ten seconds, the light bar beside AC goes off and
only the light bar beside AUTO remains.
- This means that the refrigerator is operating on AC
electric.
- If 120 volts AC is not available to the refrigerator:
- The light bar beside AC [4] also shows in the center
display.
- After a few seconds, the light bar beside AC goes off
and the light bar beside LP GAS [6] shows.
- After 10 seconds, the light bar beside LP GAS goes off
and only the light bar beside AUTO remains.
- This means that the refrigerator is operating on
propane gas.
- On model N510 only, if neither 120 volts AC nor propane
gas is available to the refrigerator:
- The fault code “F” shows in the center display.
- On model N510.3 only, if neither 120 volts AC nor propane
gas is available to the refrigerator:
- The refrigerator control will automatically change to DC
electric operation.
NOTE: DC electric operation is less efficient than AC
electric and propane gas. Use DC electric
operation only to maintain the refrigerator
temperature while in transit and if the other
energy sources are not available. Do not use
DC electric to initially decrease the temperature
of the refrigerator.
If an energy source is available to the refrigerator, but is not
operating correctly:
- A fault code shows in the center display.
- The refrigerator controls try to change to a less efficient
energy source.
- If a less efficient energy source is not available:
- A fault code shows in the center display.
- Refer to the “Fault Codes” section of this manual.
Set the controls to manual mode operation:
- Push the ON / OFF button to turn the refrigerator on.
- Push and hold the MODE button until the light bar shows
beside AC [4] and then release.
- This means that the refrigerator is operating on AC
electric.
- Push and hold the MODE button until the light bar shows
beside LP GAS [6] and then release.
- This means that the refrigerator is operating on
propane gas.
- Push and hold the MODE button until the light bar shows
beside DC [8] and then release.
- This means that the refrigerator is operating on AC
electric.
If the energy source is interrupted:
- A fault code shows in the center display.
- Refer to the “Fault Codes” section of this manual.
Cooling unit sensing:
The controls have the ability to sense the operation of the
cooling unit. If the controls sense that the cooling unit has
stopped cooling:
- The heat sources to the cooling unit are turned off and are
locked out by the controls.
- A fault code “n” shows in the Center display.
You can reset the controls and remove this fault code one time.
To reset the controls, shut off and then start the refrigerator.
- To turn off the refrigerator, push the ON / OFF button for two
seconds and then release.
- To turn on the refrigerator, push and release the ON / OFF
button.
If you reset the controls and the fault occurs again before the
refrigerator completes a full cooling cycle:
- The heat sources to the cooling unit are turned off and are
locked out.
- A fault code “n” shows in the Center display.
- This time you can not reset the fault. Have the refrigerator
serviced by your dealer or a Norcold authorized Service
Center as soon as possible.
Owner’s Manual 9
This refrigerator is made to operate on DC power while your
vehicle is “in transit” and AC power or propane gas sources are
not available. Operate the refrigerator on DC power only when
the vehicle engine is running.
For the refrigerator to operate correctly on DC power, the battery
must be maintained in a fully charged condition.
For the battery to be fully charged at all times during refrigerator
operation on DC, the vehicle engine
must be running and the
battery charging system must be in good operating condition.
DC Operation Precautions (N400.3 and
N510.3 models)
Backup operating system:
This refrigerator has a backup operating system. The backup
operating system allows the refigerator to continue to cool if the
temperature sensor of the refrigerator should fail.
If this failure occurs:
- The refrigerator automatically changes to the backup
operating system.
- When you push the TEMP SET button, the temperature
setting flashes in the center display for ten seconds.
- After the temperature setting flashes, the mode of
operation appears in the center dispaly.
- The backup operating system can overfreeze or thaw the
contents of the freezer and the fresh food compartment.
- Make sure the temperatures of the freezer and the fresh
food compartment are satisfactory.
NOTE: If you open the door(s) too often, the tempera-
tures inside the freezer and fresh food compart-
ment do not become stable. Allow the refrigera-
tor to operate for about one hour after each
adjustment change before you examine the
contents. The number “9” is the coldest
temperature setting.
- If the temperature is too warm, push and hold the
TEMP SET button to raise the temperature setting
by one number.
- If the temperature is too cold, push and hold the
TEMP SET button to lower the temperature setting
by one number.
- Have the refrigerator serviced by your dealer or an Norcold
authorized Service Center as soon as possible.
DC operation is intended only to maintain the temperature of
the refrigerator and its contents when they are already cool.
The DC operation is not intended for the initial start up and
cooling of the refrigerator. Always use either the AC operation or
propane gas operation to initially start up and cool the refrigera-
tor. The refrigerator must be cooled and the temperature must
be steady before you operate the refrigerator on DC.
Keep in mind the following guidelines for DC operation of the
refrigerator:
- Use DC operation of the refrigerator while the vehicle is in
transit.
- Do not use DC operation until the refrigerator and its
contents are completely cooled.
- Only use DC operation if the vehicle battery and battery
charging system are in good operating condition.
DC Operation Guidelines (N400.3, and N510.3
models)
Keep in mind the following electrical precautions for DC
operation of the refrigerator:
- Good battery condition is necessary for correct DC opera-
tion.
- The capacity of the battery charging system must be more
than what is necessary for the refrigerator and other DC
appliances.
- While the vehicle engine is running, make sure the voltage
of the DC power supply leads at the refrigerator is more
than 11.5 VDC.
Effects of High Altitude on Propane Gas
Operation
When you operate the refrigerator on propane gas at altitudes
higher than 5500 feet above sea level:
- You may experience reduced cooling performance of the
refrigerator.
- You may experience burner outages.
To avoid these possible problems, Norcold recommends that
you operate the refrigerator on AC when at altitudes higher than
5500 feet above sea level.
Owner’s Manual 10
A good time to clean the refrigerator is just after you defrost it.
Clean the inside of the refrigerator as often as necessary to
avoid food odors:
- Remove all food from the refrigerator.
NOTE: Do not use abrasive cleaners, chemicals, or
scouring pads because they can damage the
interior of the refrigerator.
- Wash the interior with a solution of liquid dish detergent
and warm water.
- Rinse with a solution of baking soda and clean water.
- Dry with a clean cloth.
- Put all food in the refrigerator.
Drip tray:
To remove and clean the drip tray:
- Locate the plastic clip that is around the wire shelf in front of
the drip tray.
Cleaning
Defrosting
Refrigerator Care Checklist
Your refrigerator will give you years of trouble free service if you
do these simple checks every three to six months:
- Keep the food compartment and the freezer clean. See
“Cleaning”.
- Defrost the refrigerator as necessary. See “Defrosting”.
- Make sure the door seals correctly. See “Door Sealing“.
- Be aware of any cooling changes that are not because of
weather, loading, or gas control changes. If changes occur,
contact your dealer or an authorized Norcold Service Center.
- Make sure the gas supply is propane gas only and not
butane or a butane mixture.
The cooling fins of the refrigerator operate at below freezing
temperature and will naturally form frost from humidity, which is
always present in the air. The humidity inside the refrigerator
increases:
- with higher outside temperature and humidity.
- with the storage of non-sealed fresh foods or warm foods.
- with the amount of time that the door(s) are open.
- with any air leakage into the refrigerator.
N510 models only:
Although the refrigerator is not frost -free, it is made to limit frost
on the cooling fins. At regular intervals, the temperature control
system automatically melts most of the frost from the cooling
fins. The water from the cooling fins drains into a collection cup
that is attached to the back of the refrigerator. The heat of the
cooling system evaporates the water from the collection cup.
N400 and N510 models:
It is normal for frost to collect inside the freezer. Excess frost
decreases the cooling performance of the refrigerator. Defrost
the refrigerator and freezer as necessary:
- Remove all food from the refrigerator.
- Turn the refrigerator OFF.
NOTE: Defrosting the refrigerator makes excess water inside
the refrigerator.
- Remove the drain hose from the drip cup at the rear of the
refrigerator.
- Put the drain hose into a half-gallon or larger container to
capture water.
- Put dry towels (etc.) inside the refrigerator and freezer to
absorb melted frost.
CAUTION: High temperatures can cause the inside
surfaces of the refrigerator to warp or melt. Do not use
pans of HOT water, a hair dryer, or any other high
temperature devices to defrost the refrigerator. Do not
use any hard or sharp objects to remove frost. Damage
to the interior of the refrigerator can occur.
- To increase the speed of defrosting, put pans of WARM
water in the refrigerator and freezer.
- Remove the wet towels (etc.) and dry the interior.
- Remove the drain hose from the large container and put the
drain hose back into the drip cup.
- Remove the large container from the enclosure.
- Start up the refrigerator.
- Allow the refrigerator to cool down.
- Return all food to the refrigerator.
Owner’s Manual 11
Refrigerator Maintenance Checklist
Read and understand the following maintenance sections of
this manual.
NOTE: Norcold is not responsible for installation, adjustment,
alteration, service, or maintenance performed by
anyone other than a qualified RV dealer or an
authorized Norcold Service center.
Have a qualified RV dealer or an authorized Norcold Service
Center do these annual safety and maintenance checks:
- Examine the gas supply lines for leaks.
- Replace or repair if necessary.
- Make sure the propane gas pressure is 11 inches of water
column.
- Adjust if necessary.
- Make sure the combustion seal is complete and intact.
- Replace or repair it if necessary.
- Make sure the burner and the burner orifice are clean (See
Art00956).
- Clean if necessary.
- Make sure the electrode spark gap [3] is 1/8 - 3/16 inch
(See Art00955).
- Adjust if necessary.
- Make sure the AC voltage is 108 - 132 volts and the DC
voltage is 10.5 - 15.4 volts.
- Make sure the thermocouple tip is clean and secure.
- Make sure the area at the rear of the refrigerator is free of
any combustible materials, gasoline, and other flammable
vapors and liquids.
Refrigerator Storage
Before the refrigerator is stored for an extended (seasonal)
period of time:
- Defrost and clean the interior of the refrigerator.
- Close the doors with the storage latch.
If the refrigerator is stored for an extended period of time, before
start up:
- Make sure there are no obstructions in the vents, the
ventilation air pathway, the burner, the orifice, or the flue
area.
Door Sealing
If the door does not seal correctly, excess frost will collect inside
the refrigerator. Make sure the door seals correctly:
- Close the door on a piece of paper that is about the size
and thickness of a dollar bill (See Art00980).
- Gently pull the paper.
- You should feel a slight drag between the gasket and
the cabinet.
- Do this on all four sides of the door.
- If you do not feel a slight drag on the
paper, the door is not sealing correctly:
- Make sure the screws of the hinges are tight.
- Make sure the door gasket does not touch the door
latch:
- If the door gasket touches the door latch,
loosen the screws of the door latch.
- Raise the door latch just so it does not touch
and tighten the screws of the door latch.
- Make sure the door latch holds the door closed
- Remove and save the screw that attaches the plastic clip to
the inside of the refrigerator cabinet.
- Pull the self forward to remove from the refrigerator
- Make sure that the drip tray is empty of water.
- Pull the drain tube plug out from the inside of the drip tray
and out of the drain hose.
- Pull the drip tray forward to remove from the slots in the
refrigerator cabinet.
- Clean the drip tray.
- Put the drain tube plug down into the drip tray and push the
drip tray back into the original position.
- Push the drain hose back onto the drain tube plug.
- Put the wire shelf and plastic clip back in the original
position.
- Attach the plastic clip with the screw.
Owner’s Manual 12
Remove the Refrigerator
NOTE: Your dealer or an authorized Norcold Service Center
must do this procedure.
CAUTION: The rear of the refrigerator has sharp edges
and corners. To prevent cuts or abrasions when working
on the refrigerator, be careful and wear cut resistant
gloves.
1. Close the valve at the propane gas tank(s).
WARNING: To avoid possible propane gas leaks,
always use two wrenches to loosen and tighten the gas
supply line at the refrigerator’s manual shut off valve.
2. Open the lower intake vent and remove the gas supply line
from the manual shut off valve of the refrigerator.
3. Remove the AC power cord from the receptacle.
Refrigerator Maintenance
Gas flame appearance:
While in propane gas operation, examine the appearance of the
gas flame:
- On N400 models, turn the thermostat to the 5 position.
- On N510 models, push and hold temperature setting button
until the “9” shows and then release.
- Open the lower intake vent.
CAUTION: The burner box cover can be hot. Wear
gloves to avoid burns.
- Open the burner box door [3] and look at the gas flame [1]
(See Art00955 and Art00975).
- The flame should be:
- a darker blue color on the inside of the flame and
a lighter blue color on the outside of the flame.
- a constant shape without flickering.
- Contact your dealer or Norcold authorized service
center if the flame is:
- yellow
- flickering or changing shape.
- Make sure the flame does not touch the inside of the
flue tube [2].
- If the flame touches the inside of the flue tube, contact
your dealer or an authorized Norcold Service Center.
- Close the burner box door.
Remove and clean the burner orifice:
NOTE: Your dealer or an authorized Norcold Service Center
must do this procedure.
To remove and clean the burner orifice:
- Close the valve at the propane gas tank(s).
- Close the manual shut off valve of the refrigerator.
- Shut down the refrigerator..
- Open the lower intake vent.
CAUTION: The burner box cover can be hot. Wear
gloves to avoid burns.
- Remove the burner box cover by removing one screw.
WARNING: To avoid possible propane gas leaks,
always use two wrenches to loosen and tighten the
gas supply line at the refrigerator’s manual shut off
valve.
- Remove the flare nut from the orifice assembly [1] (See
Art00956).
- Remove the orifice assembly from the burner [2].
WARNING: Do not try to remove the orifice [3] from the
orifice adapter [4] when cleaning. Removal will
damage the orifice and seal of the orifice and can
cause a propane gas leak. Leaking propane gas can
ignite or explode which can result in dangerous
personal injury or death. Do not clean the orifice with a
pin or other objects.
- Clean the orifice assembly with air pressure and alcohol
only.
- Using a wrench, assemble the orifice assembly to the
burner.
- Assemble the flare nut to the orifice assembly.
- Tighten the flare nut by hand.
- Hold the orifice assembly securely and, using a
wrench, tighten the flare nut 1/4 revolution only.
- Examine all of the connections for gas leaks.
Owner’s Manual 13
NOTE: Your dealer or an authorized Norcold Service Center
must do this procedure.
WARNING: Make sure the combustion seal is not
broken, is completely around the refrigerator mounting
flanges, and is between the mounting flanges and the
wall of the enclosure. If the combustion seal is not
complete, exhaust fumes can be present in the living
area of the vehicle. The breathing of exhaust fumes can
cause dizziness, nausea, and in extreme cases, death.
1. Push the refrigerator completely into the enclosure.
2. Remove the door from the refrigerator.
3. Put the screws though the mounting flanges and into the
wall.
4. Attach the door to the refrigerator
CAUTION: The rear of the refrigerator has sharp edges
and corners. To prevent cuts or abrasions when working
on the refrigerator, be careful and wear cut resistant
gloves.
5. Open the lower intake vent and put the screws through
refrigerator and into the floor.
WARNING: To avoid possible propane gas leaks,
always use two wrenches to loosen and tighten the gas
supply line at the refrigerator’s manual shut off valve.
6. Attach the gas supply line to the manual shut off valve of the
refrigerator.
Reinstall the Refrigerator
The parts of the wiring pictorial are (Art01326):
1 .............................................................120VAC Power cord
2 ..................................................................... Terminal block
3 ...........................................................................3 Amp fuse
4 .................................................................... Selector switch
5 ..................................................................... Thermocouple
6 ..............................................Thermostat / gas safety valve
7 ................................................... Thermocouple interrupter
8 ........................................................................ Flame meter
9 .............................................................................AC heater
10 ........................... -12 VDC Power supply (model N400.3)
11........................... +12 VDC Power supply (model N400.3)
12 ............................................25 Amp fuse (model N400.3)
13 ............................................... DC heater (model N400.3)
Wiring Pictorial
(N400 models only)
Replacement Parts
You may purchase replacement parts through your local RV
dealer or an authorized Norcold Service Center.
4. Remove the DC wiring from the refrigerator:
- Remove the DC wiring from the battery or the converter of
the vehicle.
- Put a mark on the DC wires so you can put them back in the
correct location.
- Remove the DC wires from the refrigerator.
5. Remove the screws which fasten the refrigerator to the floor.
6. Remove the door from the refrigerator.
7. Remove the screws which fasten the refrigerator to the wall.
8. Remove the refrigerator from the opening.
9. Attach the door to the refrigerator.
7. Open the valve at the propane gas tank(s).
WARNING: Do not allow the leak checking solution to
touch the electrical components. Many liquids are
electrically conductive and can cause a shock
hazard,electrical shorts, and in some cases fire.
8. Examine the gas supply line for leaks.
9. Connect the DC wiring to the refrigerator:
- Install the DC fuse or connect the DC wiring to the battery or
the converter.
- Connect the DC wires from the refrigerator.
10. Connect the AC power cord to the receptacle.
Owner’s Manual 14
Wiring Pictorial
(N510 models only)
The parts of the wiring pictorial are (Art01576):
1 ............................................................................... 120 VAC
2 ........................................................ -12 VDC Power supply
3 ....................................................... +12 VDC Power supply
4 ........................................................................ Power board
5 ...........................................................................5 Amp fuse
6 .............................................. 30 Amp fuse (model N510.3)
7 .............................................................................AC heater
8 ................................................. DC heater (model N510.3)
9 ...................................................................Gas safety valve
10 ................................................................. Spark electrode
11......................................................... Display board overlay
12 .................................................................... Display board
13 ......................................................... Temperature sensor
14 .................................................................... Fan (optional)
15 ........................................................Thermostat (optional)
Wiring Diagram
(N510 models only)
The parts of the wiring diagram are (See Art01575):
1 ............................................................................... 120 VAC
2 ........................................................ -12 VDC Power supply
3 ....................................................... +12 VDC Power supply
4 ........................................................................ Power board
7 .............................................................................AC heater
8 ................................................. DC heater (model N510.3)
9 ...................................................................Gas safety valve
12 .................................................................... Display board
13 ......................................................... Temperature sensor
14 .................................................................... Fan (optional)
15 ........................................................Thermostat (optional)
16 ............................................................... Voltage regulator
17 .................................................................ON / OFF switch
18 ..................................................................... MODE switch
19 .............................................................. TEMP SET switch
20 ................................................................. Microprocessor
21 ....................................................................................LED
Wiring Diagram
(N400 models only)
The parts of the wiring diagram are (See Art01327):
1 ............................................................................... 120 VAC
3 ...........................................................................3 Amp fuse
5 ..................................................................... Thermocouple
6 ...................................................................Gas safety valve
7 ................................................... Thermocouple interrupter
8 ........................................................................ Flame meter
9 .............................................................................AC heater
10 ......................................... -12 VDC Com (model N400.3)
11...................................................+12 VDC (model N400.3)
12 ............................................25 Amp fuse (model N400.3)
13 ............................................... DC heater (model N400.3)
14 ........................................................................ Thermostat
15 .......................................................................... Spark gap
16 .......................................................................Piezo lighter
Owner’s Manual 15
Fault Codes (N510 models)
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Owner’s Manual 16
Art01114
1
Wiring pictorial
(N400 models only)
Schéma de câblage
(modèles N400 seulement)
Wiring pictorial
(N510 models only)
Schéma de câblage
(modèles N510 seulement)
Wiring diagram
(N400 models only)
Schéma électrique
(modèles N400 seulement)
Wiring diagram
(N510 models only)
Schéma électrique
(modèles N510 seulement)
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Norcold N400 Series Owner's manual

Type
Owner's manual

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