King Canada KCG-5000DES User manual

5000W SILENT DIESEL GENERATOR

WITH ELECTRIC START

INSTRUCTION MANUAL

MODEL: KCG-5000DES

Read this manual. Do not attempt to operate this generator until you have

read and understood the safety, operation, and maintenance instructions

WARRANTY & SERVICE

INFORMATION

1-YEAR

IMITED WARRANTY

FOR THIS 5000W DIESEL GENERATOR

KING CANADA TOOLS

OFFERS A 1-YEAR LIMITED WARRANTY

FOR NON-COMMERCIAL USE.

BEFORE CALLING THE ABOVE TOOL-FREE NUMBER, PLEASE READ THIS MANUAL, SPECIFICALLY THE

SAFETY PRECAUTIONS, THE INSPECTION BEFORE OPERATION AND THE TROUBLESHOOTING GUIDE.

• DO NOT return the defective product to the retailer.

WARRANTY INFORMATION

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

LIMITED TOOL WARRANTY

KING CANADA makes every effort to ensure that this product meets high quality and durability standards. KING CANADA warrants to

the original retail consumer a 1-year limited warranty as of the date the product was purchased at retail and that each product is free

from defects in materials.

THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER

• Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper modification, or the

use of accessories and/or attachments not specifically recommended.

• Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store

the product according to the instructions in the owner’

s manual.

• Damage caused by cold, heat, rain, excessive humidity

, corrosive environments and materials, or other contaminants.

• Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.

• Cosmetic defects that do not interfere with product functionality.

• Freight costs from customer to an authorized warranty service location.

• Repair and transportation costs of products or parts determined not to be defective.

•

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,

FAILURE OR MALFUNCTION OF THE PRODUCT.

• Retain the original cash register sales receipt as proof of purchase for warranty work.

KING CANADA shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages

arising from the use of our products. Shipping and handling charges may apply. If a defect is found, KING CANADA will either repair or

replace the product.

KING CANADA

OOLS INC. MONTREAL, QUEBEC, CANADA H9P 2Y4

BE CAREFUL!

DO NOT USE

IN YOUR HOUSE

DO NOT CONNECT TO

HOUSEHOLD CIRCUIT

DO NOT USE IN

WET CONDITIONS

KEEP FLAMMABLE

MATERIALS AWAY

STOP ENGINE! NO SMOKING! DO NOT SPILL DIESEL!

BASIC SAFETY INFORMATION

EXHAUST FUMES ARE DANGEROUS

•Never operate the engine in a closed area or it may cause

unconsciensness and death within a short time. Operate in a well

ventilated area.

FUEL IS HIGHLY FLAMMABLE AND POISONOUS

•Always turn off the engine when refueling.

•Never refuel while smoking or in the vicinity of an open flame.

•When operating or transporting this generator, be sure to keep it

upright. If it tilts, fuel may leak from the carburetor or fuel tank.

ENGINE AND MUFFLER MAY BE HOT

•Place the generator in an appropriate location, away from children

and pedestrians.

•Avoid placing any flammable materials near the exhaust outlet

during operation.

•Keep a 4ft. clearance from buildings or other equipment around the

generator to prevent overheating.

ELECTRIC SHOCK PREVENTION

•Never operate in rain or snow.

•Never touch the generator with wet hands or electric shock will occur

•Be sure to ground (earth) the generator

ELECTRICAL CONNECTION NOTES

•Avoid connecting the generator to commercial power outlet.

•Avoid connecting the generator in parallel with any other generator

WARNING! The engine muffler will be very hot after use, avoid

touching the engine or muf

fler while they are still hot.

FUEL

Make sure there is sufficient diesel fuel in the tank.

GROUNDING

Make sure to ground the generator.

SPECIFIC SAFTEY INFORMATION

Attempting to connect generator directly to the electrical system

of any building structure.

Back feeding electricity through a building’s electrical system to the

outside utility feed lines could endanger repair persons attempting to

restore service.

Failure to use a double throw transfer switch when connecting to a

structure's electrical system can damage appliances and

WILL VOID

the manufacturer's warranty

Never backfeed electricity through a structure's electrical system. To

connect to a structure's electrical system in a safe manner, always

have a Double-Throw

ransfer Switch installed by a qualified

electrician and in compliance with local ordinances. (When installing

a Double-Throw Transfer Switch, a minimum of 10 gauge wiring must

be used).

BASIC & SPECIFIC

SAFETY PRECAUTIONS

WHEN

REFUELING;

OPERATION OF GENERATOR IN RAIN, WET, ICY, OR FLOODED

CONDITIONS.

Water is an excellent conductor of electricity! Water which comes in

ontact with electrically charged components can transmit electricity to

the frame and other surfaces, resulting in electrical shock to anyone

ontacting them.

Operate generator in a clean, dry, well ventilated area. Make sure

ands are dry before touching unit.

TAMPERING WITH FACTORY SET ENGINE SPEED SETTINGS.

Engine speed has been factory set to provide safe operation.

Tampering with the engine speed adjustment could result in over-

heating of attachments and could cause a fire.

Never attempt to “speed-up” the engine to obtain more performance.

Both the output voltage and frequency will be thrown out of standard by

this practice, endangering attachments and the user.

IMPROPER CONNECTION OF ITEMS TO GENERATOR.

Exceeding the load capacity of the generator by attaching too many

items, or items with very high load ratings to it could result in overheat-

ing of some items or their attachment wiring resulting in fire or electri-

cal shock. Make sure that the sum total of electrical loads for all attach-

ments does not exceed the load rating of the generator.

DO NOT ATTEMPT TO FILL THE FUEL TANK WHILE THE ENGINE

IS RUNNING.

Turn engine off and allow it to cool before adding fuel to the tank. Equip

area of operation with a fire extinguisher certified to handle diesel or

fuel fires.

SPARKS, FIRE, HOT OBJECTS

Cigarettes, sparks, fires, or other hot objects can cause diesel or diesel

vapors to ignite.

Add fuel to tank in well ventilated area. Make sure there are no sources

of ignition near the generator.

INADEQUA

TE VENTILATION FOR GENERA

Materials placed against or near the generator or operating the

generator in areas where the temperature exceeds 40° C ambient

(such as storage rooms or garages) can interfere with its proper

ventilation features causing overheating and possible ignition of the

materials or buildings.

Operate generator in a clean, dry, well ventilated area a minimum of

four feet from any building, object or wall. DO NOT OPERATE UNIT

INDOORS OR IN ANY

CONFINED

AREA.

RISK OF BREATHING - INHALATION HAZARD

perate generator in clean, dry, well ventilated area. Never operate

unit in enclosed areas such as garages, basements, storage, sheds, or

n any location occupied by humans or animals.

eep children, pets and others away from area of operating unit.

Breathing exhaust fumes will cause serious injury or death.

Diesel

ngines produce toxic carbon monoxide exhaust fumes.

OPERATION OF VOLTAGE SENSITIVE APPLIANCES WITHOUT A

VOLTAGE SURGE PROTECTOR.

Any diesel operated household generator will incur voltage variations

causing damage to voltage sensitive appliances or could result in fire.

Always use a U.L./CSA listed voltage sensitive surge protector to

connect voltage sensitive appliances (TV, computer, stereo, etc.).

Failure to use a U.L./CSA listed voltage surge protector will void the

warranty on your generator.

Notice: A multiple outlet strip is not a surge protector. Make sure

you use a U.L./CSA listed voltage surge protector.

BATTERY WARNING

Batteries give off explosive gases. Keep sparks, flames, and cigarettes

away. Do not remove or install battery cables when engine is cranking

or running. Only service or use battery in a well-vented area.

WARNING: Battery contains sulfuric acid. Contact with skin or eyes

may cause severe burns. Do not tilt generator with battery installed,

tilting could cause battery acid to spill. Battery acid is poisonous if

swallowed. Wear protective clothing and face shield when servicing.

Keep out of children’s reach. If battery acid gets on your skin, wash with

water. If battery acid gets in your eyes, flush with water at least 15

minutes and call a doctor at once.

USE OF WORN, DAMAGED, UNDERSIZED OR UNGROUNDED

EXTENSION CORDS.

Contact with worn or damaged extension cords could result in

electrocution. Use of undersize extension cords could result in over-

heating of the wires or attached items, resulting in fire.

Use of ungrounded extension cords could prevent operation of circuit

breakers and result in electrical shock.

Inspect extension cords before use and replace with new cord if

required. Use proper size (wire gauge) extension cords for application

as shown below.

Always use extension cords having a grounding wire

with an appropriate grounding plug. DO NOT

use an ungrounded plug.

An extension cord that is hot to the touch is overloaded. Repair or

replace damaged extension cords immediately.

SPECIFIC

SAFETY PRECAUTIONS

Cord Length

0-100 FEET

ire Gauge Size

NO.12

NO.10

Amps

Up to 20

Amps.

Up to 30

Amps.

GETTING TO KNOW YOUR GENERATOR

MODEL

KCG-5000DES

Peak Wattage (starting)

Running Wattage

AC Outputs

DC Output

Engine (OHV)

No load speed

Displacement (cc)

Fuel

Fuel tank (L)

Oil capacity (L)

Run time

Noise level

Dimensions (LxWxH)

Weight

5000W

4200W

3(2x 120V/38.4A)(1x 240V/19.2A)

12V (8.3A)

10 HP

3,600 RPM

406

Diesel

1.65

6-7 hrs.

70 dB(A)

36” x 21” x 30”

365 lbs.

1. Fuel level indicator window with float gauge.

2. Fuel tank cap.

Make sure the fuel cap is always screwed on

tightly. Fuel tank capacity: 16 liters.

3. Transportation lift loop.

4. Insolated Cabinet.

Reduces noise level.

5. Decompression lever access panel.

6. Voltmeter.

Indicates the voltage rating.

7. Glow Plug switch and indicator light. Turn on Glow Plug Heater

Element to warm up engine for cold weather starts.

8. AC Breaker. The AC breaker turns off automatically when the load

exceeds the generator rated output. Reduce the load to within

specified generator rated output if AC breaker turns off.

9. DC Fuse.

10. Air Cleaner access panel.

1. DC Terminals. Mainly used for charging car batteries.

12. AC 120V/240V Twist lock outlet. This twist lock outlet allows 120V

or 240V operation, see instructions further in this manual.

13. Reset button. Resets 120V receptacle once tripped.

14. Grounding terminal. This generator must be grounded, see

grounding instructions.

15. Cabinet door lock handle.

16. Duplex

AC 120V outlets.

Plug up to 2-120V appliances or a power

bar, make sure the amps requirement does not exceed the amps

rating or else the AC breaker will automatically shut-off the power

output.

17. Low oil warning indicator light. This generator detects and shuts

off automatically when the oil level is too low. In case of an auto

shut-off and the indicator light is ON, check oil level with dipstick

(#22) and fill to recommended level with SAE 10W30 engine oil.

18. Power indicator light. When the engine has been turned on, the

green power indicator light will turn on.

19. Electric Start Power ON Key Switch. To turn engine on, first turn

key to ON, make sure low oil warning light does not light up, turn

key further and hold until engine starts and release. Move switch to

Off position to stop generator.

20. Fuel Shut-off Valve. Located inside the cabinet, it regulates the

flow of diesel to the engine.

The fuel shut-off valve must be fully

opened as shown before starting the engine.

21. Decompression lever.

22. Oil gauge dipstick.

Check the oil level using this oil gauge dipstick.

23. Oil drain bolt.

24. Muffler.

Warning! Muffler gets hot. Avoid placing any flammable

materials near the exhaust outlet during operation.

25.

Battery.

This battery supplies power to the electric start.

26. Air cleaner filter/cover. Periodically the air cleaner filter must be

checked and maintained, see maintenance section.

WARNING! You MUST check oil level, fuel level, air cleaner filter, battery and

connections, determine if the glow plug heater element is needed and unplug any

load from the generator before starting generator to prevent permanent damage to

generator or any appliances.

OIL LEVEL

ARNING! This generator has been shipped from the factory without or with very

little oil in the crankcase. Operating the unit without oil can damage the engine.

lways check the oil level before starting the generator, make sure the genarator is

on a level surface. To check oil level;

1) Turn the oil gauge dipstick (A) Fig.1 counterclockwise, remove it and clean it with a clean cloth.

2) Fully reinsert the oil gauge dipstick and pull it out to check the oil level.

3) If the oil level is halfway up the dipstick or below, refill with SAE 10W30 oil through the

dipstick hole until the oil level reaches 3/4 up the dipstick.

4) Reposition the oil gauge dipstick and tighten it by turning clockwise.

FUEL LEVEL AND BLEEDING FUEL LINE WHEN STARTING FOR THE FIRST TIME

WARNING! Make sure there is enough fuel in the fuel tank before operating.

CHECK FUEL LEVEL

1) Check the fuel level indicator window (A) Fig.2, if the orange float gauge is all the way

up, it is not necessary to add fuel. If you do not see or hardly see the orange float gauge,

it is necessary to add fuel.

2) If it is necessary to add fuel, first make sure the engine is OFF, then open the fuel cap

(B) Fig.2 by turning it counterclockwise.

3) When refueling, keep in mind all safety precautions and make sure to add “CLEAN”

diesel which is free of water and dust to prevent fuel injection pump and nozzle damage. A

full tank will give you 6-7 hours of operation. Do not mix oil with diesel. Fuel tank

capacity: 16 litres.

BEFORE STARTING GENERATOR FOR THE FIRST TIME- BLEEDING FUEL LINE

Before starting up the generator engine for first time, or if you allow the generator to run out

of fuel, you will need to bleed the fuel line to remove trapped air. Follow the directions below

to bleed fuel line.

Loosen fuel line clamp (A) Fig.3 and remove fuel line (B) from engine. Place open end of

fuel line over a clean container to catch the fuel. Open fuel shut-off valve (A) Fig.7 by

lowering it and allow air to bleed from line. When fuel exits fuel line in a steady stream,

close fuel shut-off valve and reattach fuel line to engine.

Add drained fuel back into fuel tank.

AIR CLEANER FILTER MAINTENANCE

The air cleaner filter should be checked after prolonged use or storage. The air cleaner

filter must be changed aproximately every 6 months or when the output of the engine

decreases or the color of exhaust is abnormal. The following steps cover the cleaning or

replacement of the pre-filter and air cleaner filter;

1) Remove the right side access panel by removing the 4 hex. bolts and washers.

2) Now that you have access to the air cleaner assembly, undo the wing nut (A) Fig.4,

remove washer (B).

3) To remove the air cleaner filter cover (C), it is necessary to remove to cover and the air

cleaner filters (D & E) behind it at the same time due to space restrictions.

4) Clean the pre-filter (D) and the air filter (E) with compressed air to dislodge dust and particles. Do not wash with detergent. Place the air filter

up towards a bright light, if you can not see any light coming through the filter, it is time to replace it.

5) Replace if necessary and reposition air filter and air cleaner filter cover and secure.

12V BATTERY FOR ELECTRIC START

Important Note

: Before connecting electrical wires to the battery, it is very important to make sure the generator engine switch is off and that

there are no electrical loads connected to generator.

The 12V maintenance free rechargeable battery used for electric starts normally comes installed in the battery tray but the red wire and black

ground wire are not connected to the battery. In order to use the electric start, it is necessary to connect the red wire to the positive (+) terminal

and the black ground wire to the (-) negative terminal of the battery.

INSPECTION BEFORE OPERATION

Figure 1

Figure 2

Figure 3

Figure 4

BEFORE STARTING YOU GENERATOR- IT MUST BE GROUNDED FIRST!

GROUNDING

Before operating make sure to ground the generator. A ground terminal identified by

the ground symbol can be found on the front control panel of the generator, attach

a metal spike to a wire, attach the wire to the ground terminal and ground the metal

pike into the earth. Your local electrical company or certified electrician should be

able to help you with this information. See Fig.5.

STARTING YOUR GENERATOR

WARNING! Do not adjust or attempt maintenance of engine

without consulting an authorized service center. Never run

engine indoors or in enclosed, poor ventilated areas, engine

exhaust contains carbon monoxide, an odorless and deadly

gas!

Make sure all electrical appliances are unplugged before attempting to start generator!

1) Turn breaker (D) Fig.6 “ON” by lifting it upwards.

2) Open the fuel shut-off valve (A) Fig.7 by lowering it as shown.

Glow Plug Heater Element- When is it necessary?

When the temperature is below -15º C, the oil in the crankcase becomes thicker. To

help the engine start up without difficulties in cold weather, it is recommended to use

the glow plug heater element to warm up the engine before starting. If you

determine that the glow plug heater element is required;

3) Place glow plug switch (A) Fig.6 to the ON position (to the left).

4) Insert starter key into ignition switch (B) and turn to the ON position. Make sure

the low oil warning light does not light up.The glow plug indicator light (C) will light

up, wait until the indicator light turns off and then turn glow plug switch to the OFF

position (to the right).

5) To start engine, turn starter key and hold the key until the engine starts and

release. Do not use the electric starter for more than 10 seconds. If the egine fails

to start after this time, release the key and wait 15 seconds and try again.

If the electric key starter does not turn engine over, the battery may need to be

recharged or replaced, see maintenance instructions.

NOTE: IF ENGINE OIL

LEVEL IS TOO LOW, ENGINE WILL NOT START. CHECK

OIL

LEVEL AND

ADD IF NECESSAR

IMPOR

ANT: Allow generator to run at no load for 5 minutes upon each initial

start-up to allow engine and generator to stabilize.

STOPPING YOUR GENERATOR

Make sure all electrical appliances are unplugged before stopping the generator!

1) Turn breaker (D) Fig.6 “OFF” by lowering it.

2) Unplug voltage sensitive items such as

TV’

s and VCR’s first. Unplug one item at a time.

3) Let engine run at no load for 3 minutes to allow the engine to cool down slightly.

4) Turn the ignition key (B) Fig.6 to the “OFF” position.

5) Close the fuel shut-off valve (A) Fig.7 by bringing it upwards.

Figure 5

STARTING/STOPPING

YOUR GENERATOR

Figure 6

Figure 7

CONNECTING ELECTRICAL LOADS

Attempting to connect generator directly to the electrical system of any building

tructure.

Back feeding electricity through a building’s electrical system to the outside utility feed lines

could endanger repair persons attempting to restore service. Failure to use a double throw

transfer switch when connecting to a structure's electrical system can damage appliances and

ILL VOID the manufacturer's warranty. Never backfeed electricity through a structure's

electrical system.

o connect to a structure's electrical system in a safe manner, always have a Double-Throw

Transfer Switch installed by a qualified electrician in compliance with local ordinances. (When

installing a Double-Throw Transfer Switch, a minimum of 10 gauge wiring must be used).

IMPROPER CONNECTION OF ITEMS TO GENERATOR

Exceeding the load capacity of the generator by attaching too many items, or items with very

high load ratings to it could result in overheating of some items or their attachment wiring

resulting in fire or electrical shock. Make sure that the sum total of electrical loads for all

attachments does not exceed the load rating of the generator.

WARNING! Failure to connect and operate equipment in the sequence below can cause damage to equipment and will void the

warranty on your generator.

1) Let engine run and warm up for five minutes after starting with no electrical load. Connect loads in the following manner to prevent damage

to equipment:

2) Connect “inductive” load equipment first, inductive loads consist of refrigerators, freezers, water pumps, air conditioners, or small hand tools.

Connect the items that require the most wattage first.

3) Connect the lights next.

4) Voltage sensitive equipment should be the last equipment connected to the generator. Plug voltage sensitive appliances such at TV's, VCR's,

microwaves, ovens, computers, and cordless telephones into a UL/CSA listed voltage surge protector, then connect the UL/CSA listed voltage

surge protector to the generator.

Overloading the generator will cause power fluctuations and can damage equipment and appliances.

King Canada will not be responsible for equipment damaged as a result of voltage surges, improper operation or improper

installation of the generator.

120V AC DUPLEX

RECEPT

ACLES

For normal 120V operation, plug your appliance or power bar into one of the duplex 120V

receptacles (A) Fig.9.

DUAL 120V/240V AC TWIST LOCK RECEPTACLE

This twist lock receptacle is equipped with a neutral to split the 240V into 2-120V. A NEMA

L14-20

wist Lock receptacle (B) Fig.9 is supplied. If you are unsure about the use of this

twist lock receptacle, contact a qualified electrician for more information.

12V DC OUTLET (Fig.9)-Main use, charging automotive batteries

IMPORT

ANT

Allow generator to run at no load for 5 minutes upon each initial

start-up to allow engine to stabilize.

To charge battery:

1) Using battery cables, connect the red positive (+) battery cable to the battery's positive

(+) terminal.

2) Attach the other end of the red positive (+) battery cable to the generators (+) 12V DC

outlet (C) Fig.9.

3) Connect the black negative (-) battery cable to the battery's negative (-) terminal.

4) Attach the other end of the black negative (-) battery cable to the generators (-) 12V DC outlet (D).

5) Charge the battery according to battery or equipment manufacturer recommendations.

To operate 12V DC equipment:

1. Refer to the 12V DC equipment owner's manual for operation of equipment and any special cable or adapter requirements.

ELECTRICAL CONNECTIONS

Figure 8

Figure 9

WATTAGE CALCULATIONS

IMPORTANT! Never exceed the rated capacity of your generator.

erious damage to the generator or appliance could result from an

overload.

1) “Starting” and “Running” wattage requirements should always be

alculated when matching a generators wattage capacity to the

appliance or tool.

2) There are two types of electrical appliances that can be powered by

your generator;

a) Items such as radios, light bulbs, televison sets, and microwaves

have a “resistive load”. Starting wattage and running wattage are the

same.

b) Items such as refrigerators, air compressors, washer, dryer and

hand tools that use an electrical motor have an “inductive load”.

Inductive load appliances and tools require approx. 2 to 4 times

the listed wattage for “starting” the equipment.

This initial load only

lasts for a few seconds on start-up but is important when figuring your

total wattage to be used.

Always start your largest electric motor first, and then plug in other

items, one at a time.

NOTE: On 120-volt loads the maximum starting wattage should NOT

exceed one half of the rated generator wattage.

Example: a 5000 rated wattage generator = 2500 maximum starting

wattage.

Wattage Requirement Chart below- This is only a guideline, each

appliance or electrical device needs to be checked for its specific

operating load.

DETERMINING WATTAGE REQUIREMENTS

Note: Volts X Amps = Watts

xample: 120V X 10 Amps = 1200 Watts

efore operating this generator, list all of the appliances and/or tools

that are going to operate at the same time. (Then determine the

tarting wattage requirements and the running wattage requirements

by following the example below;

1) First total the running wattage of all appliances and/or tools that will

be operated at the same time.

Example 1A:

Lights = 100 Watts (Running)

Television = 300 Watts (Running)

TOTAL = 400 Watts (Running)

2) Next the starting wattages of any appliances and/or tools that will

start and stop during operation.

Example 1B:

Small Refrigerator 500 Watts (Running) 2000 Watts (Starting)

TOTAL = 500 Watts (Running) 2000 Watts (Starting)

3) The running wattage of examples 1A & 1B totals 900 watts. The

starting wattage of the small refrigerator is 2000 watts which is 1500

watts more than the running watts. Take this difference of 1500

starting watts from the refrigerator and add to the total running watts of

900. Therefore:

1500 Starting Watts + 900 Running Watts = 2400 Total Watts

Generator must have a minimum capacity of at least 2400 watts.

aintaining your generator

Warning! Turn the generator off before performing any maintenance.

Engine Oil Replacement

Engine oil should be replaced after the first 20 hours of operation or the first month of use,

it should be replaced every 100 hours or 3 months after. If the engine oil is not replaced

regularly as mentioned, you risk piston seizure, piston ring sticking and accelerated wear

of the cylinder liner, bearing and other moving components. It is recommended to change

oil while engine is still warm after being turned off. To replace engine oil;

1) Loosen the oil gauge dipstick (A) Fig.10.

2) Place an oil pan under the cabinet, line up oil pan directly under the drain hex. bolt (B),

remove drain hex. bolt (B) and drain oil. The oil will drain through a slanted opening in the

cabinet base.

3) Once all the oil has completely drained, it is recommended to clean the inside of the

cabinet where the oil drained out, then reposition and retighten the drain hex. bolt (B).

Recommended Engine Oil

It is recommended to use SAE 10W30 4-stroke engine oil. For cold weather (below -15ºC)

use SAE 5W30.

4) Fill with clean engine oil through the oil gauge dipstick hole, check oil level using the oil gauge dipstick. If the oil level is halfway up the

dipstick or below, refill with oil through the dipstick hole until the oil level reaches 3/4 up the dipstick. Oil capacity: 1.65 liters maximum.

Air Cleaner Filter Maintenance

The air cleaner filter should be checked after prolonged use or storage. The air cleaner

filter must be changed aproximately every 6 months or when the output of the engine

decreases or the color of exhaust is abnormal. The following steps cover the cleaning or

replacement of the pre-filter and air cleaner filter;

1) Remove the right side access panel by removing the 4 hex. bolts and washers.

2) Now that you have access to the air cleaner assembly, undo the wing nut (A) Fig.11,

remove washer (B).

3) To remove the air cleaner filter cover (C), it is necessary to remove to cover and the air

cleaner filters (D & E) behind it at the same time due to space restrictions.

4) Clean the pre-filter (D) and the air filter (E) with compressed air to dislodge dust and

particles. Do not wash with detergent. Place the air filter up towards a bright light, if you

can not see any light coming through the filter, it is time to replace it.

5) Replace if necessary and reposition air filter and air cleaner filter cover and secure.

12V Sealed Maintenance-Free Rechargeable Battery

Important Note

: Before connecting or disconnecting any electrical wires to or from the battery, it is very important to make sure the generator

engine switch is off and that there are no connected loads.

The electric start depends on the battery charge to start the generator, to remove the battery from the battery tray, undo both wing nuts from both

fixing rods which fasten the top mounted battery fix plate, remove fix plate, undo electrical wires (negative first) and remove battery. To install

battery, place battery into battery tray. Hook the fixing rods to both sides of the battery tray, insert fixing rods through the fix plate, place fix plate

against the front edge of the battery and fasten it into place by tightening the two wing nuts.

To connect, follow these steps;

1) Connect the RED wire to the positive (+) terminal of the battery.

2) Connect the BLACK ground wire (which is bolted to the engine) to the negative (-)

terminal of the battery

Generator Storage

If you plan on storing your generator for an extended period of time, cover and store the generator in a clean, dry and level place. Do not expose

the generator to extreme high or low temperatures.

MAINTENANCE

& STORAGE

Figure 10

Figure 11

PROBLEM

Engine will not start

No electrical output

Repeated circuit breaker tripping

Generator overheating

12V DC does not have power with the

circuit breaker in the ON position

CAUSE

1. Low on fuel or oil.

2. Ignition switch in "Off" position.

3. Fuel shut-off valve is closed.

4. Unit loaded during start-up.

1. Faulty receptacle.

2. Circuit breaker tripped.

3. Defective capacitor.

4. Faulty power cord.

1. Overload.

2. Faulty cords or equipment.

1. Generator overloaded.

2. Insufficient ventilation.

1. Faulty rectifier.

2. Faulty windings in field coil.

3. Faulty wire harness.

CORRECTION

1. Add fuel or oil.

2. Turn to "ON" position.

3. Open fuel shut-off valve.

4. Remove load from unit.

1. Have Service Center replace.

2. Reset breaker.

3. Have Service Center replace capacitor.

4. Repair or replace cord.

1. Reduce load.

2. Check for damaged, bare, or frayed wires

on equipment. Replace.

1. Reduce load.

2. Move to adequate supply of fresh air.

1. Have Service Center replace.

2. Have Service Center replace.

3. Have Service Center replace.

TROUBLESHOOTING

PARTS DIAGRAM & PARTS LISTS

Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

King Canada KCG-5000DES, Power Force KCG-5000DES User manual

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