Marantec Control 145 Owner's manual

Control 145 FU-S

Control unit for sliding gates and sectional doors for industrial use

Instructions for Initial Operation and Wiring Plan Manual

FULL-SERVICE

OPERATOR SYSTEMS

FOR GARAGE DOORS

OPERATOR SYSTEMS

FOR SECTIONAL DOORS

OPERATOR SYSTEMS

FOR SLIDING GATES

OPERATOR SYSTEMS

FOR HINGED GATES

OPERATOR SYSTEMS

FOR ROLLER SHUTTERS

PARK BARRIER

SYSTEMS

ELECTRONIC

CONTROL UNITS

PRODUCT SERVICE

ACCESSORIES

GB

English / Page 2

1. Table of Contents

English / Page 3

GB

Chapter Page

1. Table of Contents ..................................................................................3

2. Meaning of Symbols .............................................................................4

3. Pictures to Control Unit Control 145 FU-S...........................................6

4. Important safety advice ........................................................................8

5. Initial Operation of Control Unit Control 145 FU-S..........................10

5.1 Connection control unit — gate operator. . . . . . . . . . . . . . . . . . . . . . . . . 10

5.2 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.3 Setting the reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.3.1 Sectional door Dynamic 3-113 - 3-118 FU.......................................14

5.3.2 Sliding gate Dynamic 720................................................................14

6. Advice for setting the frequency transformer ..................................15

6.1 General functional scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.2 Setting of the frequency transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7. Display functions and programming possibilities .............................22

7.1 Overview on display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.2 Basic functions of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.3 Extended operator functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8. Connection and initial operation of the extension units.................56

8.1 Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.2 External control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.2.1 Connection of external control elements with system plug..............57

8.2.2 Connection of external control elements without system plug.........58

8.3 Connection of photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.4 Connection of extension units for control inputs . . . . . . . . . . . . . . . . . . . 63

8.5 Connection of extension units for control outputs . . . . . . . . . . . . . . . . . . 65

8.5.1 Information on end position (Relay) (Art. No. 153 044) ...................66

8.5.2 Signal light connection for automatic timer function ......................67

8.5.3 Signal light connection for traffic control function...............................

(Art. No. 8 055 610)........................................................................68

8.5.4 Lighting (Relay for special functions)................................................69

9. Appendix..............................................................................................70

9.1 Wiring diagram for sectional door control unit Control 145 FU-S

(with door operator Dynamic 3-113 - 3-118 FU). . . . . . . . . . . . . . . . . . . . 70

9.2 Wiring diagram for sliding gate control unit Control 145 FU-S

(with door operator Dynamic 720) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.3 Error numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9.4 Test instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9.5 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

English / Page 4

2. Meaning of Symbols

Caution! Danger of personal injuries!

Important safety advice which must always be observed

so as to avoid personal injuries!

Attention! Danger of material damage!

Important safety advice which must always be observed

so as to avoid material damages!

Functional check:

After the mounting and programming of most operating

elements, the control unit functions can be tested.

In doing so, problems can be immediately identified

and the time spent looking for errors is saved.

Advice / Tip

2. Meaning of Symbols

English / Page 5

GB

On, mains voltage

Impulse

Malfunction

Travel limit OPEN

Travel limit CLOSE

Power limit

Stop

External control elements

Electronic aerial

Photocell

Transmitter

(optosensor, photocell)

Receiver

(optosensor, photocell)

Closing edge safety device

RPM sensor

To control unit

Cable slack switch

Connection lead

Wicket door switch

Automatic timer

Lighting

Symbols of control unit, operator etc.:

English / Page 6

3. Pictures to Control Unit Control 145 FU-S

Fig.2: Operation area of the control unit

Fig.1: Membrane keypad and key switch

Key switch:

0 red OFF

1 blue ON

Control lights:

1. Photocell

2. End position OPEN AUF

3. Closing times

4. End position CLOSE

5. Reference point

6. Malfunction

7. Impulse

8. Voltage

15. Testing of closing edge

Control elements:

10. PROGRAMMING button

11. OPEN button

12. CLOSE button

13. STOP button

16. Programming button +

17. Programming button -

P

O

8

O

1

O

2

O

3

O

16

O

10

O

7

O

6

O

5

O

4

O

17

3

1

15

2

12

11

13

0

I

48!5 2

!

2 !3 !1

3. Pictures to Control Unit Control 145 FU-S

English / Page 7

GB

Plug connections:

25. X30 Static current circuit

26. X20a Electronic aerial

27. X10 External operating elements

28. X20 Photocell

29. X40 rpm sensor

30. X31 Closing edge safety device

OPEN / CLOSE

31. X5 Keypad on cover

32. X8b Signal light relay

33. X8a End position relay

34. X8c Traffic control relay

35. X8d Relay for special functions

38. X5E Circuit board for

button connection

Connecting terminals:

39. X2c external operating elements

42. X2 Mains lead

43. X3 Lead cable operator

Programming switches:

36. S20 Photocell function

37. S20a Photocell function

Fuses:

40. F1 Fuse (max. 6,3 A)

41. F2 Fuse (max. 125 mA)

Fig.3: Connections of the control unit

O

38

O

32

O

40

O

41

O

42

O

43

O

34

O

30

O

36

O

37

O

33

O

32

O

35

O

31

O

39

O

25

O

29

O

27

O

28

O

26

English / Page 8

4. Important safety advice

Installation and initial operation of this control unit may only be carried out

by qualified and specially trained personnel. These persons have been sufficiently

instructed or supervised by electricians and are therefore able to recognize

the special hazards involved when working with electricity. Moreover,

they are required to have the following qualifications:

- Knowledge of the relevant electro-technical regulations,

- Training in the use and maintenance of adequate safety equipment.

Caution!

Before carrying out any cabling work, it is essential to disconnect

the control unit from the mains supply and to observe the waiting

time period of 90 sec. for safety.

Only after this time the operator is without voltage!

• Observe local safety regulations!

• Always lay mains cables and control cables separately!

Control voltage 24 V DC.

Caution!

Before initial operation of the control unit it is essential to ensure

that there are no persons or objects within the gate's area

of operation, since a number of settings set the gate in motion!

• All existing emergency command devices have to be tested before initial

operation.

Advice:

Before initial operation the gate system operating personnel

or their proxies must be

familiarised with the use of the system!

4. Important safety advice

English / Page 9

GB

Caution!

Non-complying with this warning can lead to personal injuries

and material damages.

• Do not insert any cables into the top side of the control unit.

For technical reasons, the first time after switching on the control unit,

the gate can only open fully (after button actuation).

Caution!

Attention when installing according to protection category IP 65:

At the very latest following initial operation the cable with plug

allowing connection to the mains must be replaced by a fixed

direct mains connection! At the same time a mains isolator switch

must be fitted!

English / Page 10

5.1 Connection control unit — gate operator

Advice:

Connect the marked system cable to control unit side (53)

and to operator side (57) with the control signal socket.

Advice:

To change the turning

direction only two out

of the three phases (U,

V, W) on the connecting

terminal motor leads

(59) have to be

exchanged.

Connections frequency transformer

in operator motor:

54. Protective conductor

55. Lead to operator

56. rpm sensor

57. Control signal

58. Fuse (max. 6,3 A)

59. Connecting terminal motor leads

Change of turning direction:

Fig. 4: Connections in the operator motor

with frequency transformer

O

58

O

55

O

56

O

57

O

59

O

54

5. Initial Operation of Control Unit Control 145 FU-S

English / Page 11

GB

Legend wiring diagrams:

ST1 Control unit

A1 Operator

* Plug system connector

Connecting terminals:

X3 Lead to operator

X3a Motor

Plug connections:

X40 rpm sensor

X41 rpm sensor

X44 Control signal

Fig. 6: Wiring diagram

Advice:

The control unit Control 145 FU-S features a static current circuit.

This static current circuit is led over the sockets X10, X30 and

X31.

If no accessories are connected to these sockets, a short-circuit

plug has to be inserted.

Fig. 5: Connections in the control unit

Control 145 FU-S

Connections in control unit:

49. Mains lead

50. Protective conductor

51. Lead to operator

52. rpm sensor

53. Control signal

O

51

O

49

O

53

O

50

O

52

English / Page 12

5. Initial Operation of Control Unit Control 145 FU-S

• Half open the gate by hand.

• Switch ON at the mains.

- the VOLTAGE control light must light up.

-> if not, look up test instructions, point 'no voltage'

• Press the OPEN button.

- The gate should open.

-> if the gate does not move: see test instructions, point

'no reaction on impulse'

5.2 Initial operation

• Please take care that the mains voltage corresponds to the one indicated

on the type plate of the control unit and that your protection category

corresponds to local regulations.

• When fixing the control unit directly to mains, a mains isolator switch

is necessary.

Functional check

Mains connection and operator cabling:

Attention!

With the following settings it is important to ensure that the gate

is never allowed to open or close fully. Halt the gate at least

50 cm before it reaches its mechanical travel limits by pressing

the STOP button.

5. Initial Operation of Control Unit Control 145 FU-S

English / Page 13

GB

Functional check

Safety circuit:

• Actuate each safety element separately

- Power operation of the operator should now no longer be possible

to the respective travel direction with press-and-hold.

-> if this is not the case, check the electric connection of the safety element.

• Switch OFF at the mains.

5.3 Setting the reference point

Advice:

The control unit can only be programmed with valid reference

point. For this travel the door once electrically to the OPEN and

CLOSE position.

English / Page 14

5. Initial Operation of Control Unit Control 145 FU-S

Fig. 7: Setting the reference point for sectional door

5.3.1 Sectional door Dynamic 3-113 - 3-118 FU

• Travel the door by hand to the mechanical end position DOOR OPEN.

• Open the cover of the housing at the door operator.

• Loosen the lock (grub screw J) of the switch cam (B).

• Set the switch cam (B) so that the reference point switch (G), as shown in fig.

7 (setting H), is actuated (approx. 2 mm away from the switch point).

• Fix the switch cam (B) by screwing on the grub screw (J).

• Then mount the cover of the housing again.

• Connect the system again to the mains and push the button DOOR CLOSE

(12).

Now the door travels to the end position DOOR CLOSED as set from factory.

H

C

J

G

5.3.2 Sliding gate Dynamic 720

Advice:

The setting of the reference point for a sliding gate operator is

described in the respective installation / operation instructions

Dynamic 720.

English / Page 15

GB

6.1 General functional scheme

The travel speed of the gate can be set separately and variably in OPEN and

CLOSE direction due to the frequency control. The approaches for acceleration

and deceleration ensure a soft start and soft stop at the travel limits and

thus protect the mechanical construction of the gate.

The frequency of the transformer influences the speed of the operator.

The following sketches (Fig. 8 + 9) show the travel diagrams in OPEN

and CLOSE direction.

f [Hz]

t

b open

t

v open

Soft run mark OPEN

t[s]

OPEN direction

Fig. 8: OPEN direction

In OPEN direction the frequency transformer accelerates from its basic frequency

in time tb to its travel frequency. When reaching the programmed soft run mark

OPEN (programming in level 2 / menu 2), the soft stop is activated. In time tv

open it decelerates the speed to basic frequency. With this speed it travels

to the end position OPEN.

6. Advice for setting the frequency transformer

English / Page 16

6. Advice for setting the frequency transformer

Fig. 9: CLOSE direction

f [Hz]

t

v close

t

b close

Soft run mark CLOSE

t[s]

CLOSE direction

In CLOSE direction it accelerates from its basic frequency in time tb to its travel

frequency. When reaching the programmed soft run mark CLOSE (programming

in level 2 / menu 4) the soft stop is activated, that decelerates the operator in

time tv to basic frequency. With this speed it travels to the end position CLOSE.

6. Advice for setting the frequency transformer

English / Page 17

GB

6.2 Setting of the frequency transformer

Fig. 10: HEX switches

HEX 2

HEX

1

The following table shows examples how to set the HEX switches for different

door fittings, not depending on manufacturer. A difference is made with regard

to the kind of fitting, the shape and the diameter

of the cable drums.

English / Page 18

6. Advice for setting the frequency transformer

Fig. 11: Types of cable drums

Instruction:

• Determine measurement d as shown in fig. 11 for the different types of cable

drums. For this the door has to be closed. Measurement d corresponds to the

diameter of the cable drum on the first free winding seen from the wound-up

cable. This measurement is decisive for the setting of the closing speed and

thus a base to keep the closing forces, which are defined in the European

standards for power-operated doors.

• Determine the setting of the HEX switches from the following table on the

base of measurement d, the kind of fitting and the shape of the cable drum.

• Make sure that the operator is without voltage.

• Open the housing cover on the operator.

• Set the HEX switches on the frequency transformer circuit board to the

currently determined positions (see fig. 10).

• After the power has been switched on, the operator travels in the speed that

is required for the special fitting.

6. Advice for setting the frequency transformer

English / Page 19

GB

Advice / Tip!

- Fire brigade speed means, that the operator travels to

the open direction with a speed, that corresponds to the

standards of fire brigade doors.

- High-speed travel is the speed that corresponds to the maximum

speed of the operator. This speed should only be set, if the door is

suitable for the high-speed travel

(possibly tandem rollers are necessary).

In case the settings of the HEX switches do not lead to a satisfactory door travel,

you can set the travel frequencies without limitations with an external programming

device under the HEX switch setting 0/0. For this

the operator has to be disconnected from power supply, before you set the HEX

switches to 0/0.

Please observe the European standards for power-operated doors.

Advice / Tip!

- When you change the HEX switch settings, please take care by

all means, that the operator is without voltage (no glowing red

LED on the FT circuit board), because otherwise the changed

parameters are not taken over.

- We recommend documenting the values of the set HEX switches

in the inspection records..

English / Page 20

6. Advice for setting the frequency transformer

Table: Settings HEX switches for sectional door operator Dynamic 3-113 to 3-118

High-speed travel Fire brigade speed

Position

HEX 1

8

9

Position

HEX 2

1

2

3

4

5

6

7

8

9

A

B

C

D

1

2

3

4

5

6

7

8

9

A

B

C

D

Type of fitting

Normal

High-lift tracks

Vertical

Normal

High-lift tracks

Vertical

Shape of the

cable drum

cylindrical

conic-cylindrical

conical

cylindrical

conic-cylindrical

conical

Measurement d

[mm]

- 110

111 - 140

141 - 180

181 - 250

- 200

201 - 250

251 - 280

281 - 300

301 - 340

- 220

221 - 270

271 - 290

291 - 360

- 110

111 - 140

141 - 180

181 - 250

- 200

201 - 250

251 - 280

281 - 300

301 - 340

- 220

221 - 270

271 - 290

291 - 360

Table: Settings HEX switches for sliding gate operator Dynamic 720

Position

HEX 1

Position

HEX 2

Type of fitting Shape of the

cable drum

Measurement d

[mm]

pre-set from factory to sliding gate

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