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Marantec Control 14, Control 145, Control 145 FU, Control 145 FU-S Owner's manual

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Control 145 FU-S
Control unit for sliding gates and sectional doors for industrial use
Instructions for Initial Operation and Wiring Plan Manual
FULL-SERVICE
OPERATOR SYSTEMS
FOR GARAGE DOORS
OPERATOR SYSTEMS
FOR SECTIONAL DOORS
OPERATOR SYSTEMS
FOR SLIDING GATES
OPERATOR SYSTEMS
FOR HINGED GATES
OPERATOR SYSTEMS
FOR ROLLER SHUTTERS
PARK BARRIER
SYSTEMS
ELECTRONIC
CONTROL UNITS
PRODUCT SERVICE
ACCESSORIES
GB
English / Page 2
1. Table of Contents
English / Page 3
GB
Chapter Page
1. Table of Contents ..................................................................................3
2. Meaning of Symbols .............................................................................4
3. Pictures to Control Unit Control 145 FU-S...........................................6
4. Important safety advice ........................................................................8
5. Initial Operation of Control Unit Control 145 FU-S..........................10
5.1 Connection control unit — gate operator. . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Setting the reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3.1 Sectional door Dynamic 3-113 - 3-118 FU.......................................14
5.3.2 Sliding gate Dynamic 720................................................................14
6. Advice for setting the frequency transformer ..................................15
6.1 General functional scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2 Setting of the frequency transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. Display functions and programming possibilities .............................22
7.1 Overview on display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Basic functions of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3 Extended operator functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8. Connection and initial operation of the extension units.................56
8.1 Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.2 External control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.2.1 Connection of external control elements with system plug..............57
8.2.2 Connection of external control elements without system plug.........58
8.3 Connection of photocell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.4 Connection of extension units for control inputs . . . . . . . . . . . . . . . . . . . 63
8.5 Connection of extension units for control outputs . . . . . . . . . . . . . . . . . . 65
8.5.1 Information on end position (Relay) (Art. No. 153 044) ...................66
8.5.2 Signal light connection for automatic timer function ......................67
8.5.3 Signal light connection for traffic control function...............................
(Art. No. 8 055 610)........................................................................68
8.5.4 Lighting (Relay for special functions)................................................69
9. Appendix..............................................................................................70
9.1 Wiring diagram for sectional door control unit Control 145 FU-S
(with door operator Dynamic 3-113 - 3-118 FU). . . . . . . . . . . . . . . . . . . . 70
9.2 Wiring diagram for sliding gate control unit Control 145 FU-S
(with door operator Dynamic 720) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.3 Error numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.4 Test instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.5 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
English / Page 4
2. Meaning of Symbols
Caution! Danger of personal injuries!
Important safety advice which must always be observed
so as to avoid personal injuries!
Attention! Danger of material damage!
Important safety advice which must always be observed
so as to avoid material damages!
Functional check:
After the mounting and programming of most operating
elements, the control unit functions can be tested.
In doing so, problems can be immediately identified
and the time spent looking for errors is saved.
Advice / Tip
2. Meaning of Symbols
English / Page 5
GB
On, mains voltage
Impulse
Malfunction
Travel limit OPEN
Travel limit CLOSE
Power limit
Stop
External control elements
Electronic aerial
Photocell
Transmitter
(optosensor, photocell)
Receiver
(optosensor, photocell)
Closing edge safety device
RPM sensor
To control unit
Cable slack switch
Connection lead
Wicket door switch
Automatic timer
Lighting
Symbols of control unit, operator etc.:
English / Page 6
3. Pictures to Control Unit Control 145 FU-S
Fig.2: Operation area of the control unit
Fig.1: Membrane keypad and key switch
Key switch:
0 red OFF
1 blue ON
Control lights:
1. Photocell
2. End position OPEN AUF
3. Closing times
4. End position CLOSE
5. Reference point
6. Malfunction
7. Impulse
8. Voltage
15. Testing of closing edge
Control elements:
10. PROGRAMMING button
11. OPEN button
12. CLOSE button
13. STOP button
16. Programming button +
17. Programming button -
P
O
8
O
1
O
2
O
3
O
16
O
10
O
7
O
6
O
5
O
4
O
17
3
1
15
2
12
11
13
0
I
48!5 2
!
2 !3 !1
3. Pictures to Control Unit Control 145 FU-S
English / Page 7
GB
Plug connections:
25. X30 Static current circuit
26. X20a Electronic aerial
27. X10 External operating elements
28. X20 Photocell
29. X40 rpm sensor
30. X31 Closing edge safety device
OPEN / CLOSE
31. X5 Keypad on cover
32. X8b Signal light relay
33. X8a End position relay
34. X8c Traffic control relay
35. X8d Relay for special functions
38. X5E Circuit board for
button connection
Connecting terminals:
39. X2c external operating elements
42. X2 Mains lead
43. X3 Lead cable operator
Programming switches:
36. S20 Photocell function
37. S20a Photocell function
Fuses:
40. F1 Fuse (max. 6,3 A)
41. F2 Fuse (max. 125 mA)
Fig.3: Connections of the control unit
O
38
O
32
O
40
O
41
O
42
O
43
O
34
O
30
O
36
O
37
O
33
O
32
O
35
O
31
O
39
O
25
O
29
O
27
O
28
O
26
English / Page 8
4. Important safety advice
Installation and initial operation of this control unit may only be carried out
by qualified and specially trained personnel. These persons have been sufficiently
instructed or supervised by electricians and are therefore able to recognize
the special hazards involved when working with electricity. Moreover,
they are required to have the following qualifications:
- Knowledge of the relevant electro-technical regulations,
- Training in the use and maintenance of adequate safety equipment.
Caution!
Before carrying out any cabling work, it is essential to disconnect
the control unit from the mains supply and to observe the waiting
time period of 90 sec. for safety.
Only after this time the operator is without voltage!
• Observe local safety regulations!
• Always lay mains cables and control cables separately!
Control voltage 24 V DC.
Caution!
Before initial operation of the control unit it is essential to ensure
that there are no persons or objects within the gate's area
of operation, since a number of settings set the gate in motion!
• All existing emergency command devices have to be tested before initial
operation.
Advice:
Before initial operation the gate system operating personnel
or their proxies must be
familiarised with the use of the system!
4. Important safety advice
English / Page 9
GB
Caution!
Non-complying with this warning can lead to personal injuries
and material damages.
• Do not insert any cables into the top side of the control unit.
For technical reasons, the first time after switching on the control unit,
the gate can only open fully (after button actuation).
Caution!
Attention when installing according to protection category IP 65:
At the very latest following initial operation the cable with plug
allowing connection to the mains must be replaced by a fixed
direct mains connection! At the same time a mains isolator switch
must be fitted!
English / Page 10
5.1 Connection control unit — gate operator
Advice:
Connect the marked system cable to control unit side (53)
and to operator side (57) with the control signal socket.
Advice:
To change the turning
direction only two out
of the three phases (U,
V, W) on the connecting
terminal motor leads
(59) have to be
exchanged.
Connections frequency transformer
in operator motor:
54. Protective conductor
55. Lead to operator
56. rpm sensor
57. Control signal
58. Fuse (max. 6,3 A)
59. Connecting terminal motor leads
Change of turning direction:
Fig. 4: Connections in the operator motor
with frequency transformer
O
58
O
55
O
56
O
57
O
59
O
54
5. Initial Operation of Control Unit Control 145 FU-S
5. Initial Operation of Control Unit Control 145 FU-S
English / Page 11
GB
Legend wiring diagrams:
ST1 Control unit
A1 Operator
* Plug system connector
Connecting terminals:
X3 Lead to operator
X3a Motor
Plug connections:
X40 rpm sensor
X41 rpm sensor
X44 Control signal
Fig. 6: Wiring diagram
Advice:
The control unit Control 145 FU-S features a static current circuit.
This static current circuit is led over the sockets X10, X30 and
X31.
If no accessories are connected to these sockets, a short-circuit
plug has to be inserted.
Fig. 5: Connections in the control unit
Control 145 FU-S
Connections in control unit:
49. Mains lead
50. Protective conductor
51. Lead to operator
52. rpm sensor
53. Control signal
O
51
O
49
O
53
O
50
O
52
English / Page 12
5. Initial Operation of Control Unit Control 145 FU-S
• Half open the gate by hand.
• Switch ON at the mains.
- the VOLTAGE control light must light up.
-> if not, look up test instructions, point 'no voltage'
• Press the OPEN button.
- The gate should open.
-> if the gate does not move: see test instructions, point
'no reaction on impulse'
5.2 Initial operation
• Please take care that the mains voltage corresponds to the one indicated
on the type plate of the control unit and that your protection category
corresponds to local regulations.
• When fixing the control unit directly to mains, a mains isolator switch
is necessary.
Functional check
Mains connection and operator cabling:
Attention!
With the following settings it is important to ensure that the gate
is never allowed to open or close fully. Halt the gate at least
50 cm before it reaches its mechanical travel limits by pressing
the STOP button.
5. Initial Operation of Control Unit Control 145 FU-S
English / Page 13
GB
Functional check
Safety circuit:
• Actuate each safety element separately
- Power operation of the operator should now no longer be possible
to the respective travel direction with press-and-hold.
-> if this is not the case, check the electric connection of the safety element.
• Switch OFF at the mains.
5.3 Setting the reference point
Advice:
The control unit can only be programmed with valid reference
point. For this travel the door once electrically to the OPEN and
CLOSE position.
English / Page 14
5. Initial Operation of Control Unit Control 145 FU-S
Fig. 7: Setting the reference point for sectional door
5.3.1 Sectional door Dynamic 3-113 - 3-118 FU
• Travel the door by hand to the mechanical end position DOOR OPEN.
• Open the cover of the housing at the door operator.
• Loosen the lock (grub screw J) of the switch cam (B).
• Set the switch cam (B) so that the reference point switch (G), as shown in fig.
7 (setting H), is actuated (approx. 2 mm away from the switch point).
• Fix the switch cam (B) by screwing on the grub screw (J).
• Then mount the cover of the housing again.
• Connect the system again to the mains and push the button DOOR CLOSE
(12).
Now the door travels to the end position DOOR CLOSED as set from factory.
H
C
J
G
5.3.2 Sliding gate Dynamic 720
Advice:
The setting of the reference point for a sliding gate operator is
described in the respective installation / operation instructions
Dynamic 720.
English / Page 15
GB
6.1 General functional scheme
The travel speed of the gate can be set separately and variably in OPEN and
CLOSE direction due to the frequency control. The approaches for acceleration
and deceleration ensure a soft start and soft stop at the travel limits and
thus protect the mechanical construction of the gate.
The frequency of the transformer influences the speed of the operator.
The following sketches (Fig. 8 + 9) show the travel diagrams in OPEN
and CLOSE direction.
f [Hz]
t
b open
t
v open
Soft run mark OPEN
t[s]
OPEN direction
Fig. 8: OPEN direction
In OPEN direction the frequency transformer accelerates from its basic frequency
in time tb to its travel frequency. When reaching the programmed soft run mark
OPEN (programming in level 2 / menu 2), the soft stop is activated. In time tv
open it decelerates the speed to basic frequency. With this speed it travels
to the end position OPEN.
6. Advice for setting the frequency transformer
English / Page 16
6. Advice for setting the frequency transformer
Fig. 9: CLOSE direction
f [Hz]
t
v close
t
b close
Soft run mark CLOSE
t[s]
CLOSE direction
In CLOSE direction it accelerates from its basic frequency in time tb to its travel
frequency. When reaching the programmed soft run mark CLOSE (programming
in level 2 / menu 4) the soft stop is activated, that decelerates the operator in
time tv to basic frequency. With this speed it travels to the end position CLOSE.
6. Advice for setting the frequency transformer
English / Page 17
GB
6.2 Setting of the frequency transformer
Fig. 10: HEX switches
HEX 2
HEX
1
The following table shows examples how to set the HEX switches for different
door fittings, not depending on manufacturer. A difference is made with regard
to the kind of fitting, the shape and the diameter
of the cable drums.
English / Page 18
6. Advice for setting the frequency transformer
Fig. 11: Types of cable drums
Instruction:
• Determine measurement d as shown in fig. 11 for the different types of cable
drums. For this the door has to be closed. Measurement d corresponds to the
diameter of the cable drum on the first free winding seen from the wound-up
cable. This measurement is decisive for the setting of the closing speed and
thus a base to keep the closing forces, which are defined in the European
standards for power-operated doors.
• Determine the setting of the HEX switches from the following table on the
base of measurement d, the kind of fitting and the shape of the cable drum.
• Make sure that the operator is without voltage.
• Open the housing cover on the operator.
• Set the HEX switches on the frequency transformer circuit board to the
currently determined positions (see fig. 10).
• After the power has been switched on, the operator travels in the speed that
is required for the special fitting.
6. Advice for setting the frequency transformer
English / Page 19
GB
Advice / Tip!
- Fire brigade speed means, that the operator travels to
the open direction with a speed, that corresponds to the
standards of fire brigade doors.
- High-speed travel is the speed that corresponds to the maximum
speed of the operator. This speed should only be set, if the door is
suitable for the high-speed travel
(possibly tandem rollers are necessary).
In case the settings of the HEX switches do not lead to a satisfactory door travel,
you can set the travel frequencies without limitations with an external programming
device under the HEX switch setting 0/0. For this
the operator has to be disconnected from power supply, before you set the HEX
switches to 0/0.
Please observe the European standards for power-operated doors.
Advice / Tip!
- When you change the HEX switch settings, please take care by
all means, that the operator is without voltage (no glowing red
LED on the FT circuit board), because otherwise the changed
parameters are not taken over.
- We recommend documenting the values of the set HEX switches
in the inspection records..
English / Page 20
6. Advice for setting the frequency transformer
Table: Settings HEX switches for sectional door operator Dynamic 3-113 to 3-118
High-speed travel Fire brigade speed
Position
HEX 1
8
8
8
8
8
8
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9
9
9
9
9
9
Position
HEX 2
1
2
3
4
5
6
7
8
9
A
B
C
D
1
2
3
4
5
6
7
8
9
A
B
C
D
Type of fitting
Normal
Normal
Normal
Normal
High-lift tracks
High-lift tracks
High-lift tracks
High-lift tracks
High-lift tracks
Vertical
Vertical
Vertical
Vertical
Normal
Normal
Normal
Normal
High-lift tracks
High-lift tracks
High-lift tracks
High-lift tracks
High-lift tracks
Vertical
Vertical
Vertical
Vertical
Shape of the
cable drum
cylindrical
cylindrical
cylindrical
cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conical
conical
conical
conical
cylindrical
cylindrical
cylindrical
cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conic-cylindrical
conical
conical
conical
conical
Measurement d
[mm]
- 110
111 - 140
141 - 180
181 - 250
- 200
201 - 250
251 - 280
281 - 300
301 - 340
- 220
221 - 270
271 - 290
291 - 360
- 110
111 - 140
141 - 180
181 - 250
- 200
201 - 250
251 - 280
281 - 300
301 - 340
- 220
221 - 270
271 - 290
291 - 360
Table: Settings HEX switches for sliding gate operator Dynamic 720
Position
HEX 1
Position
HEX 2
Type of fitting Shape of the
cable drum
Measurement d
[mm]
pre-set from factory to sliding gate
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