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PETROL GENERATOR
RECOIL START/KEY START, THD<5%, BUILDERS PACK
MODEL NUMBERS: SABGEN7KBP, SABGEN9KBP
OPERATING
INSTRUCTIONS
TO PREVENT SERIOUS INJURY, READ
AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
2
GENERATOR
TABLE OF CONTENT
HAZARD SIGNAL WORD DEFINITIONS .................................................................4
BEFORE STARTING .....................................................................................................4
GENERAL WARNINGS & DISCLAIMER ....................................................................5
RECOMMENDED OIL TYPE .......................................................................................9
COMPONENT IDENTIFICATION ...............................................................................10
CONTROL PANEL IDENTIFICATION ........................................................................11
ASSEMBLY ...................................................................................................................12
GENERATOR SET UP ..................................................................................................13
POWER LOAD PLANNING & MANAGEMENT ........................................................18
STARTING THE ENGINE .............................................................................................19
CONNECTING LOADS ................................................................................................21
DC OVERLOAD CUT OUT ..........................................................................................22
STOP THE ENGINE ......................................................................................................23
DURING AN EMERGENCY .........................................................................................23
CARBON BUILD UP ....................................................................................................23
STORAGE ......................................................................................................................24
MAINTENANCE & REPAIR ........................................................................................26
MAINTENANCE SCHEDULE ......................................................................................28
MAINTENANCE LOG ..................................................................................................29
TROUBLESHOOTING .................................................................................................30
WIRING DIAGRAM .....................................................................................................31
LABELS - SABGEN7KBP .............................................................................................32
LABELS - SABGEN9KBP .............................................................................................33
NOTES ...........................................................................................................................34
WARRANTY INFORMATION .....................................................................................36
3OPERATING MANUAL
ABOUT YOUR GENERATOR
Thanks for your purchase on this SABER Generator. This generator is suitable for various trade
worksites, recreational uses and backup power. With built-in Pure Sine Wave technology
(THD<5%), it’s also ideal for powering tools, domestic appliances and sensitive electronics.
Please read and understand the content of this manual for safety guidelines, start-up, shut-
down, operation, adjustment and maintenance instructions before using this product. Take
all possible precautions to protect your own safety and that of the people in the immediate
vicinity. Save this manual for future reference.
SPECIFICATIONS
MODEL SABGEN7KBP SABGEN9KBP
RATED POWER 6000W 7200W
MAX POWER 6500W 7500W
AMPS 25A 30A
KVA 7.5 9
POWER FACTOR 0.8 0.8
HORSE POWER 15HP 16HP
DISPLACEMENT 420cc 457cc
ENGINE STROKE 4 4
FUEL TANK SIZE (L) 25L 25L
FUEL TYPE Ron 91 Ron 91
OIL CAPACITY 1100ml 1100ml
DC POWER 12V 8.3A 12V 8.3A
AC OUTLETS 2 * 240V 15A IP66 Outlets 2 * 240V 15A IP66 Outlets
SPARK PLUG TYPE F7RTC F7RTC
STARTING SYSTEM RECOIL / ELECTRIC RECOIL / ELECTRIC
BATTERY 9Ah 14Ah
VFT DIGITAL DISPLAY Yes Yes
PURE SINE WAVE THD<5% THD<5%
ALTERNATOR AVR (Automatic Voltage Regulator) AVR (Automatic Voltage Regulator)
WHEEL & HANDLE KIT Yes Yes
LIFTING POINT Yes Yes
RCBO Yes <30mA Yes <30mA
LlONG RANGE FUEL TANK Yes Yes
CIRCUIT BREAKER Yes Yes
LOW OIL SHUTDOWN Yes Yes
WEIGHT 87kg 92kg
SABER is constantly improving its products. All information in this manual is based on the latest product information available at the time of
printing. The specications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user shall assume
liability for any modication and/or alterations of this equipment from original design and manufacture.
4
GENERATOR
HAZARD SIGNAL WORD DEFINITIONS
This manual uses the following symbols to help dierentiate between dierent kinds of
information. The safety symbol is used with a key word to alert you to potential hazards in
operating and owning power equipment. Follow all safety messages to avoid or reduce the risk
of serious injury or death.
!
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury. Obey all safety messages that follow this symbol to
avoid possible injury or death.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
BEFORE STARTING
UNPACKING AND DELIVERY INSPECTION
You should inspect the generator immediately after you receive delivery. If you have missing or
damaged parts, contact your place of purchase. Do not operate this product if there’s any issue
with the parts.
Wheel x2
Axle x2
Locking pin x2
Washer x2
Rubber foot x2
M8 x 16mm hex bolt for foot assembly x2
M8 x anged nut for foot assembly x2
DC battey charging cable x1
The generator is shipped without oil. You must add adequate amount of engine oil before rst
use. The engine will be damaged beyond repair if it’s started without oil. For oil type, please see
“Recommended Oil Type” section of this manual on page 9. Fresh regular RON 91 fuel must be
used in this unit. DO NOT use premium or Ethanol based fuels.
SAFETY SIGNS
Comply with the instructions provided by the safety signs and symbols tted to the generator
and in this manual. The generator and manual only feature the symbols relevant to the model
purchased. Check that the symbols and signs axed to the unit are always present and legible;
otherwise, t replacements in the original positions.
!
!
!
5OPERATING MANUAL
GENERAL WARNINGS & DISCLAIMER
READ and UNDERSTAND this manual completely before using the engine! Failure to properly
set up, operate, and maintain this engine could result in serious injury or death from carbon
monoxide poisoning, electric shock, re/explosion, or burns. In particular, be aware of the
following hazards:
CO Poisoning
Engines give o carbon monoxide, an odourless, colourless poisonous gas that can kill you. You
CANNOT smell it, see it, or taste it.
ONLY run engine OUTDOORS and AWAY from building air intakes. NEVER run engine inside any
enclosed or semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs,
boats or pick-up truck beds. These spaces can trap poisonous gases, EVEN if you run a fan or
open windows.
Electric Shock / Electrocution
High voltage electricity from the generator can kill. DO NOT operate in wet locations. Be sure
the generator is properly grounded. Use only outdoor-rated grounded extension cords of
proper size. NEVER plug the generator directly into a wall outlet. ANY connection to a building’s
electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a transfer switch
installed by a licensed electrician. Otherwise, back feed from the generator into the power
grid could kill utility workers. See “Set Up as a Building Back Up” on page 13 for additional info.
Before performing any maintenance on the generator, disconnect the engine starting battery
(if equipped) to prevent accidental start up. Disconnect the cable from the battery post
indicated by a NEGATIVE, NEG or (–) rst. Reconnect that cable last.
Heat
Unintentional spark can result in re or electric shock.
Fire / Explosion
DO NOT overload engine (per rated capacity) and OPERATE ONLY in an area with adequate
cooling ventilation so engine does not overheat. Exhaust can be extremely hot. Keep muer at
least 2 metres from all combustible objects.
All fuels are ammable. Never fuel a running or hot engine. Never pump fuel directly into
engine at petrol station – use an approved container to transfer fuel. Ensure there are no fuel
leaks, and keep sources of sparks and ames away. Wait for the engine to cool before fuelling.
ALWAYS keep a re extinguisher rated “ABC” nearby.
STOP!
CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the Power Load Planning &
Management section on page 18 to determine your power load requirements and then
compare to the generator’s rated capacity.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the
generator to your building’s electrical system.
6
GENERATOR
GENERAL SAFETY RULES FOR OPERATION
WARNING
Read all safety warnings, instructions, illustrations and specications
provided with this generator. Failure to follow all instructions listed below
may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
This equipment is to be only used for the purpose for which it is designed and intended.
Seek assistance if required when moving or lifting the generator.
WORK AREA SAFETY
• Intended for outdoor use only. DO not operate in conned spaces or indoors, carbon
monoxide released in the exhaust can kill.
• Do not operate in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust.
• Keep children and bystanders away while operating a generator. Distractions can
cause you to lose control.
• Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
• This generator is not weatherproof. Exposure to rain, damp conditions or extreme
temperature can cause damage or serious injury.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a
generator. Do not use a generator while you are tired or under the inuence of drugs,
alcohol or medication. A moment of inattention may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Wear approved safety
impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
• Do not overreach. Keep proper footing and balance at all times. This enables better
control of the generator in unexpected situations.
• Dress properly. Do not wear loose clothing, gloves, neckties or jewellery. Keep your
hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
• Do not let familiarity gained from frequent use of generator allow you to become
complacent and ignore safety principles. A careless action can cause severe injury
within a fraction of a second.
• For your own safety, do not operate your generator until it is completely assembled and
installed according to the instructions and until you have read and understood all of the
instructions.
GENERATOR SAFETY RULES
• Do not force the generator. Use the correct generator for your application. The correct
generator will do the job better and safer at the rate for which it was designed.
• Do not use the generator if the engine switch does not turn it on and o. Any
generator that cannot be controlled with the switch is dangerous and must be repaired.
!
7OPERATING MANUAL
• Know proper use / how to stop. Be thoroughly familiar with proper use of the equipment
and all engine controls, output receptacles, and connections. Know how to stop the
engine quickly (see “Stopping the Generator”).
• Instruct operators. The engine owner must instruct all operators in safe engine set-up
and operation. Only trained adults should set up and operate the engine – Do not let
children operate.
• Intended use. Carefully read about and understand the intended use of this engine. Do
not use for other purposes, as unforeseen hazards or equipment damage may result.
• Under the inuence. Never operate, or let anyone else operate the engine while under
the inuence of alcohol, drugs, or medication.
• Safety equipment / controls. Do not operate the engine unless all safety covers, guards,
and barriers are in place and in good working order, and all controls are properly adjusted
for safe operation.
• Damaged. Do not operate the generator with damaged, missing, or broken parts.
• Modications. Do not modify the generator in any way. Modications can create serious
safety hazards and will also void the warranty.
• Generator speed. Never attempt to modify the generator speed setting. The generator
speed is preset for safe and optimal performance of the generator. If speed needs
adjusting, it must be done by factory authorised personnel.
• External fuel sources. Never attempt to connect external fuel sources in order to increase
generator run time. Larger tank at pressure or higher elevation will cause to leak from
carburettor during operation. Fire or explosion could result.
• Adjusting / repairing. Always turn o generator and remove spark plug(s) or spark plug
wire(s) before working on the generator to prevent accidental starting. Always discharge
the capacitor before working on the generator head to prevent electrical shock. (See
Maintenance & Repair section of this manual for instructions on how to do this.)
• Carbon monoxide poisoning. The running generator gives o carbon monoxide,
a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it. Follow all
instructions for site selection and positioning the generator, and avoid inhaling the
exhaust. If you start to feel sick, dizzy, or weak while using the generator, shut o the
generator and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide
poisoning.
• Malfunction during operation. Immediately turn o the generator if any of the following
conditions arise during operation:
Excessive change in generator speed, slow or fast
Sparking or arcs from generator
Loss of electrical output
Receptacle damage
Generator misre
Excessive vibration
Flame or smoke
Abnormal noise
• Other exhaust dangers. This product contains or emits chemical known to the
Commonwealth of Australia to cause cancer, birth defects or other reproductive harm.
Avoid inhalation of exhaust.
• Wet conditions. Do not operate the engine or handle any electrical equipment while
standing in water, while barefoot, while hands are wet or while in the rain or snow. Electric
shock may result.
8
GENERATOR
• Avoid contact. Avoid contact with bare wires, terminals, connections, etc. while the unit is
running.
• Electric shock accident. If an electric shock accident occurs, immediately shut down
the source of electrical power. If this is not possible, attempt to free the victim from the
live conductor. Avoid direct contact with victim. Use a non-conducting implement, such
as a dry rope or board, to free the victim from the live conductor. Apply rst aid and get
immediate medical help.
• Smoking / sparks. Never smoke near the running engine and never operate near sources
of sparks or ames.
• Hot muer. Never touch hot muer or hot exhaust. Exhaust and engine parts can be very
hot and will burn you.
SERVICE
• Have your generator serviced by a qualied repair person using only factory
approved replacement parts. This will ensure that the safety of the generator is
maintained. Incorrectly tted parts will void your warranty.
• The equipment may only be used, maintained or repaired by those persons who
understand and have been instructed in the potential dangers. Independent changes
in the equipment cancel any manufacturer’s liability for any damages that result from
these changes.
APPROPRIATE USE
• Use the equipment only when it is in technically perfect condition and only for
appropriate jobs, with an awareness of safety and possible dangers, based on observation
of the operating instructions! In particular, problems which could inuence the safety of
use must be immediately dealt with!
• All of the manufacturer’s safety, work, and maintenance regulations as well as the given
norms in the Technical Data must be observed.
STATIC ELECTRICITY AND FILLING THE PETROL TANK
Static electricity can initiate from ungrounded petrol tanks or containers, from owing petrol
and persons carrying a static electric charge. Static electricity can explosively ignite petrol
vapours that are present during the fuelling process resulting in serious burns to nearby
persons.
Many objects can accumulate and retain a static electric charge. Objects made of non-
conductive materials (e.g. plastics) easily accumulate and retain static electric charge, as can
objects made of conductive material (e.g. metal, water) if they are not electrically grounded.
To avoid static electricity while fuelling, certain steps must be followed before and during the
fuelling process in order to minimize and safely dissipate static charge build-up:
• Touch a grounded metal object before starting. Always dissipate static charge from your
body before beginning the fuelling process by touching a grounded metal object at a safe
distance away from fuel sources.
• Use a portable container to ll tank. Never ll the engine’ s petrol tank directly from the
fuel pump – the engine’ s tank is not grounded and the high velocity ow of petrol from
a fuel pump can cause static electric build-up. Use an approved portable container to
transfer to the engine‘s tank.
9OPERATING MANUAL
• Fill container on the ground. Never ll the portable petrol container while it is sitting inside
a vehicle, trailer, trunk, or pick-up truck bed. ALWAYS place container on the ground to be
lled.
• Keep nozzle in contact with container. Keep nozzle in contact with the portable container
at all times while lling. Manually control the ow of petrol. Do NOT rely on the nozzles
lock-open device.
• Use a portable container made of metal or conductive plastic. It will dissipate charge to
ground more readily.
TYPICAL SOURCES OF STATIC ELECTRIC HAZARDS DURING
FUELLING
The following objects can accumulate a static electric charge and cause an ignition spark in
typical fuelling situations:
• Ungrounded tanks/containers. Any ungrounded fuel tank or container can accumulate
a static electric charge as a result of contact with other objects or friction during
transportation. This static electricity can discharge as a spark to the grounded petrol
dispenser nozzle, as the nozzle is rst brought close to the tank/container at the beginning
of the fuelling process.
• Flowing Petrol. Most people are not aware that petrol accumulates static electric charge
while owing through a hose or pipe. This charge then transfers to and accumulates in
the gas tank or container that is being lled. The total amount of charge accumulation
depends on the amount of gas pumped into the container, the speed with which it is
pumped, and whether or not the tank/container is grounded. If sucient static electric
charge accumulates in the fuel tank or container during the fuelling process, the tank/
container may discharge a spark to the grounded petrol dispenser nozzle.
• Persons. A person dispensing the petrol can carry a static electric charge on their body,
typically resulting from contact with their car seat or electronics. The static electricity
can discharge as a spark between that person’ s hand and either the grounded dispenser
nozzle or the fuel tank opening.
RECOMMENDED OIL TYPE
Climate determines proper engine oil viscosity. Select oil type based on temperature indicated
from below chart (source: Society of Automotive Engineers).
Fill oil to the
bottom lip of the
dipstick
10
GENERATOR
COMPONENT IDENTIFICATION
Rubber FootFolding Handle
Starter Grip
Air Filter
Choke Lever
Fuel Valve
Fuel Cap
Fuel Gauge
Control Panel. See next
page for panel identication
designed for your generator.
Oil Fill Cap/DipstickOil Drain Plug
Battery
11OPERATING MANUAL
CONTROL PANEL IDENTIFICATION
MODEL: SABGEN7KBP
MODEL: SABGEN9KBP
ENGINE KEY START IGNITION SWITCH
Engine start and on/o switch control.
DC BREAKER
Protects the generator against overload or
short circuit of the 12-Volt DC system. If the
circuit breaker trips, turn o and unplug all
appliances from the generator, and let the
overload cut-out switch to cool. Then press
DC reset button before commencing to use
the DC outlet.
12V DC OUTLET
Can be used for 12V DC powered devices.
Maximum output 8.3 Amps.
RCBO SAFETY SWTICH
RCBO is a switch that combines RCD and MCB
which automatically turns o in the event
of electrical overload. This switch can also
be used to turn o power supply to each AC
outlet.
LOW OIL INDICATOR
The low oil level indicator light illuminates
when the oil level is too low. If the engine
runs low on oil during operation, the engine
will stop operating within 10 seconds.
VFT METER
This digital display shows Voltage, Frequency
and Run Time (by hours).
THERMAL PROTECTOR
Thermal overload protection device. Push to
reset.
240V 15A AC OUTLETS - IP66
Each outlet is capable of delivering the
generator’s full output or 15 Amps (3,600
Watts), whichever is the lesser.
GROUND TERMINAL
The frame terminal can be used by a licensed
electrician to earth the generator if necessary.
12
GENERATOR
ASSEMBLY
REMOVE SHIPPING BRACKET (Fig 1.)
• Remove and discard the RED shipping bracket and mounting hardware before starting the
Generator.
ATTACHING WHEELS (Fig 2.)
• Parts needed- 2 wheels, 2 axles, 2 locking pins, 4 washers, 2 hub caps and 2 self-tapping
screws.
• Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the
wheel mounting hole located on the side of the frame and the other washer.
• Secure the wheel assembly by reinserting a pin through hole at the end of the wheel axle
and pressing until it locks into place.
• Install hub cap to the wheel until “Click”. Install self-tapping screw, until the screw is snug.
• Repeat process on the other side of the generator to install the second wheel.
INSTALLING SUPPORTING FEET (Fig 3.)
• Parts needed- 2 rubber feet & 2 M8 screws.
• Raise the front end of the generator high enough
to gain access to the bottom of the frame. Securely
position props underneath to support.
• Line up holes on the support leg bracket to the holes
on the front of the generator frame.
• Attach the support leg using M8 screws.
ATTACHING BATTERY
• Parts needed –Black and Red battery cable
• First, connect the red cable to the positive (+)
battery terminal rst.
• Remove the screw from the battery terminal.
• Place the screw through the eyelet and
tighten the screw and make sure the terminal
will not touch any part of the frame.
• Install the Red Protection boot.
• Repeat these steps for the black (-) Terminal.
13OPERATING MANUAL
GENERATOR SET UP
PLANNING THE POWER LOAD
Plan your power load so that you do not exceed the generator’s rated capacity. To calculate the
running and starting wattage requirements for the devices you will be powering, follow these
steps on page 18.
SET UP AS A PORTABLE POWER SOURCE
This generator is designed to provide up to its max power (in watts) of electrical power. When
using the generator as a portable power source, you can plug electric devices and appliances
directly into the generator’s electrical outlets. This generator is equipped with two SAA
approved IP66 rated socket outlets.
Make sure you plug each electrical device/appliance into the correct generator outlet based
on the device’s plug conguration and voltage/amperage rating. Never exceed the amperage
rating of an outlet. Note: You must not overload the generator. Overloading may cause serious
damage to the generator and attached electrical devices.
SET UP AS A BUILDING BACKUP SABGEN9KBP ONLY)
This only applies to SABGEN9KBP as it provides up to 7500W of electrical power. For this
application, you must arrange for a licensed electrician to connect the generator to your
buildings electrical system via the installation of an approved transfer switch. The transfer
switch must be installed in accordance with building electrical code and guidelines supplied by
your power company.
A transfer switch does the following:
• Safely connects the generator to your building’s electrical system by isolating your
generator from your utility company’s power lines.
• Connects your generator to a critical subset of your building’s circuits that are needed for
emergency power needs.
!
DANGER
A transfer switch must be installed in order to isolate your generator from the utility
power grid. If your generator is NOT properly isolated from the utility system, serious
hazards will arise.
When your generator is running, it’s output will back feed into the utility power line
and transformer that are normally used to provide you with power. The transformer
will step up the current to the normal line voltage. An unsuspecting utility line
worker working on what he thinks is a deactivated line could be electrocuted.
If your generator is connected (running or not) when utility power is restored, your
generator will be destroyed. It could also explode or cause re.
Note: Regardless of whether you use your generator as a back-up power source connected to a
building or as a portable power source, you must not overload the generator. Overloading may
cause serious damage to the generator and attached electrical devices.
If your generator will be connected to your building’s electrical system, it MUST ALWAYS be
isolated from the utility power grid with a approved transfer switch installed by a licensed
14
GENERATOR
electrician in compliance with all applicable building and electrical codes and in accordance
with guidelines supplied by your power company.
There may be Federal or State Occupational Safety and Health Administration (OSHA)
regulations, local codes, or ordinances that apply to the intended use of the generator. Please
consult a qualied electrician, electrical inspector, or the local agency having jurisdiction.
• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations that
must be observed.
GROUNDING THE GENERATOR
!
WARNING
In order to avoid electrical accidents, all connections to the distribution panel must
be carried out by qualied technicians. Incorrect connections can harm people and
damage the generator.
Operating the generator when it’s not properly grounded can result in electrical
shock.
Standard generators are protected by electrical separators. This equipment has a thermic
protection device and/or a magnetothermic device to protect against a surge of current,
overloading and short-circuiting. In these cases the Generator should under no circumstances
be earthed using the terminal “PE” or with any other part of the generator.
If a licensed electrician installs the generator with a connection to your building’s
electricalcircuit for use as a back-up power system, grounding may alternatively be completed
through the building’s grounding system. Ask your electrician.
15OPERATING MANUAL
!
WARNING
Grounding is not required when the generator is used as a portable power source.
Below grounding method is only needed by a qualied electrician if not connecting
through your building’s electrical system.
If the generator is not grounded through your building’s electricial system, follow the
procedure below. This precedure can only be carried out by a licensed electrician.
1. Drive a ¾” or 1” copper pipe or rod into
the ground close to the generator. The
pipe/rod must penetrate moist earth – the
depth required will be dictated by local soil
conditions.
2. Connect an approved ground clamp to the
pipe.
3. Run a 10 gauge wire from the clamp to the
generator grounding post located on the
rear of the generator head.
4. Do not connect the generator grounding
post to a water pipe or a ground used by a radio system.
IMPORTANT!
This generator is tted with a MEN link cable, the neutral is internally bonded to the generator
earth. When a licensed electrician is installing the generator to a building to be used as backup
power the MEN must be removed. The MEN link is located is underneath the alternator end cap
which is labeled to indicate its location. The MEN link cable clearly labeled as “MEN Link”.
EXTENSION CORDS
Extension cords may be used to power devices that are located at a distance from the
generator. However, use only Australian approved outdoor - rated, grounded extension cords.
Locate the generator in a convenient place and where possible avoid long extension leads and
possible damage to leads by pedestrian or vehicular trac.
Extension leads should be heavy duty with at least 1mm, of appropriate current rating and
in any case not less than 1mm cross-section of conductor and must incorporate an earthing
conductor to ensure that there is no voltage dierence between the generater set and any
equipment powered by the generater.
The electrical continuity of the ‘earthing’ core should be checked periodically from pin to socket
to ensure continued electrical safety. Some electrical appliances, e.g. portable drills, are marked
or ‘double insulated’, in which case there should not be an earthing conductor in
its mains lead (even though it may have a three-pin plug).
!
WARNING
Use of under sized extension cords can cause electric shock, re, or damage to
connected devices. All extension and appliance cords must be in good condition
and not worn, bare, frayed, or otherwise damaged.
Use of damaged electric cords can cause electric shock or re. Note: If an extension
cord becomes hot to the touch, it is overloaded or damaged and must be replaced.
SABER is NOT responsible for damage or injury resulting from customer use of
inadequate extension cords.
SELECT A SUITABLE SITE
16
GENERATOR
Before using the generator, you must select a suitable OUTDOOR location for installation and
operation that meets the following criteria:
DRY, LEVEL SURFACE
The generator should be positioned on a dry, rm, level surface. Ensure that the generator sits
level and will not slide or shift during operation. If applicable, block the generator’s wheels to
prevent sliding and shifting.
!
WARNING
You must choose a suitable site for operating your generator to avoid equipment
damage and/or injury and possible death from carbon monoxide poisoning, electric
shock, or re.
OUTDOORS ONLY
Follow the directions below for choosing a location to operate your generator in order to avoid
carbon monoxide poisoning.
• The location you choose to operate the generator must be OUTDOORS and away from all
building air intakes:
• Never run the generator inside any closed or semi-enclosed spaces (even if outdoors),
including homes, garages, basements, sheds, or boxes. These spaces can trap poisonous
gases, even if you run a fan or open windows.
• Place the generator so that the exhaust fumes will not be directed towards people or
building air intakes.
• Ensure that working, battery-operated or battery back-up carbon monoxide alarms are
used in any dwelling/structure that is in close proximity to the running generator.
Note that this generator is NOT designed or approved for use in vehicles or marine applications.
Never run the generator inside RVs or other vehicles, on boats, or on pick-up truck beds.
!
WARNING
The exhaust from your generator contains carbon monoxide (CO), a poisonous gas
that can kill. You cannot smell it, see it, or taste it. Breathing carbon monoxide can
cause loss of consciousness and may lead to death. Never run your generator in a
conned or even partially enclosed areas or near open windows or doors.
Never attempt to attach ductwork to the muer system to allow for installation
inside an enclosure. This could cause hot air, heat build-up and increased exhaust
back-pressure, resulting in possible exhaust leakage or damage to the generator.
ADEQUATE COOLING VENTILATION
• The generator needs adequate, unobstructed ow of air to allow for proper cooling of
engine and generator head.
• Never place the generator immediately adjacent to a building or other structure – allow at
least 2 metres clearance.
• Do not run the generator in close proximity to other heat-generating equipment, such as
another generator. The combined heat that is generated may raise air temperature in the
immediate area and there will not be adequate cooling ventilation.
• Do not allow debris to accumulate and block airow.
• Do not operate with a tarp, blanket, or cover surrounding the generator.
17OPERATING MANUAL
!
WARNING
Heat build-up from inadequate ventilation can result in re, posing a serious risk
to nearby persons and structures. Situate so there is adequate clearance around
generator to allow for cooling airow so that heat does not build up.
HOT EXHAUST CLEARANCE
• Make sure your generator’s exhaust system is at least 2 meters from all combustible
materials and buildings/structures.
• Equip the engine with a spark arrestor if the generator will be used near any ignitable
forest, brush, or grassy land. (See the “Specications” section of this manual to determine
if your generator is already equipped.) Make sure you comply with applicable local, state,
and federal codes
• Keep a re extinguisher rated “ABC” nearby. Keep it properly charged and be familiar with
its use.
NO WET CONDITIONS
Choose a location where the generator will NOT be exposed to rain, snow, or direct sunlight. Exposure to
water can cause electric shock. You may operate the generator under an outdoor, canopy-like structure
of heat-resistant material that is open on all sides. Make sure that all parts of canopy are at least 2m from
exhaust, and allow for adequate clearance above generator so that heat does not build up.
OPERATE AWAY FROM DUST/DIRT
Do not use the generator in extremely dusty or dirty conditions. Excessive dust and dirt can cause
premature failure of the machine.
HEARING PROTECTION
Generators can produce noise levels > 70 dB in close proximity, which can be dangerous to human hearing
with prolonged exposure to the running generator for an extended period of time.
!
WARNING
Never attempt to attach ductwork to the muer system to lower noise levels. This
could cause hot air deection, heat build-up and increased exhaust back-pressure,
resulting in possible exhaust leakage or damage to the generator.
POWER LOAD PLANNING & MANAGEMENT
An Important Message about Temperature
Your engine is designed and rated for continuous operation at ambient temperatures up to
40°C. When your product is needed, your product may be operated at temperatures ranging
from -15°C to 50°C for short periods. If the product is exposed to temperatures outside this
range during storage, it should be brought back within this range before operation. In any
event, the product must always be operated outdoors, in a well-ventilated area and away from
doors, windows and other vents.
When operated above 25°C there may be a decrease in power. Maximum wattage and current
are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude,
engine condition and etc. Maximum power decreases about 3.5% for each 1,000 feet above sea
level; and will also decrease about 1% for each-12.2°C above 16°C ambient temperature.
18
GENERATOR
!
WARNING
NEVER exceed the rated wattage capacity of your generator. OVERLOADING may
cause SERIOUS DAMAGE to the generator and attached electrical devices and may
result in re.
Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge) wattage of the devices you will be powering.
Before using your generator, determine the running and starting wattage requirements of all the electrical devices you will be powering
simultaneously. Following below 4 simple steps and example on the right:
Step 1. Determine the tools and appliances you want to power at the same time
Step 2. List the start up and running power usage (Watts) for each product
Step 3. Add the total power usage and add 10% as a safety net
Step 4. Choose a generator with a rated and maximum power that equals or exceeds your totals
In this case a generator with a rated power of at least 3108W and a maximum power output
greater than 7233W would be required.
STARTING POWER CONSUMPTION
Electronic appliances and brushed motors generally will not draw more than running Watts
at start up. Induction motors in equipment like air conditioners, welders, water pumps and
compressors can draw 2 to 5 times their running power to start. Please consult your equipment’s rating label, manual or the manufacturer to
conrm specic requirement. If only the running wattage is given on the nameplate for a device with an electric motor, the starting wattage
can be approximated to be three to ve times the running wattage. Estimates for the running wattage requirements for common devices are
listed in the table below. Guidance for starting wattages is provided in the table’s footnotes.
To size your generator correctly you need to use Watts - here are some useful calculations: Watts = Volts x Amps Example 240 Volts x 5 Amps =
1200 Watts
DEVICE RUNNING WATTS DEVICE RUNNING WATTS
Air conditioner (12.000 BTU) 1700 (a,b) Jet pump 800 (a)
Battery charger (20 Amp) 500 Lawn mower 1200
Belt sander (3”) 1000 Light bulb (100 Watt) 100
Chain saw 1200 Microwave oven 700
Circular saw(6½”) 2000 (a,b) Milk cooler 1100 (a)
Coee maker 1800 (a,b) Oil burner on furnace 300
Compressor (1 HP) 1400 (a,b) Oil-red space heater (140,000 Btu) 400
Compressor (3/4 HP) 1800 (a) Oil-red space heater (85,000 Btu) 225
Compressor (1/2 HP) 1400 (a) Oil-red space heater (30,000 Btu) 150
Curling iron 700 Oven 4500
Dishwasher 1200 Paint sprayer, Airless (1/3 HP) 600 (a)
Edge trimmer 500 Paint sprayer, Airless (handheld) 150
Electric nail gun 1200 Radio 200
Electric range (1 element) 1500 Refrigerator 600 (b)
Electric skillet 1250 Slow cooker 200
Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a)
Freezer 800 (b) Submersible pump (1 HP) 2000 (a)
Hair dryer 1200 Submersible pump (1/2 HP) 1500 (a)
Hand drill (1”) 1100 Sump pump 600 (a)
Hand drill (3/8”) 500 Television 500
Hedge trimmer 450 Toaster 1000
Home computer 150 Vacuum cleaner 250
Kettle 2400 Water heater 3000
(a) Hard-starting motors require 3-5 times the rated running watts (b) For extremely hard to start loads such as air conditioners and air
compressors, consult the equipment dealer to determine max wattage
19OPERATING MANUAL
STARTING THE ENGINE
PREOPERATION CHECK
1. Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.
2. Check the engine oil level. Add oil if low. Do not overll. Running the engine without
sucient oil can cause unrepairable damage.
3. Check fuel level. Add fuel if low (fresh unleaded RON 91 recommended). Starting with a
full tank will help to eliminate or reduce operating interruptions for refuelling. Check fuel
system components and lines for signs of leak.
4. Check battery level. If the battery level is unable to start the engine, charge it with the 12V
charger included in the package.
RCBO SAFETY CHECK
1. Lift the clear plastic cover on the panel to access the RCBO safety toggle switch.
2. TEST THE RCBO before each and every use by pressing the test button. This will
immediately cause the unit to trip and shut o the power to the socket outlets. If the RCBO
fails to switch OFF after depressing the test button (marked “T”) then the unit should be
immediately taken out of service, tagged appropriately and not be used until repaired by a
qualied electrician.
3. RESET THE RCBO by simply switching the RCBO toggle to ON position.
4. The unit is now ready for operation. No electrical device should be operated or plugged in
prior to checking for physical damage and testing of the RCBO.
Fill oil to the
bottom lip of the
dipstick
20
GENERATOR
TO START THE ENGINE
1. Disconnect all loads to the generator. Turn o the master switch to ensure that no
electrical current is connected to the generator.
2. Turn the fuel valve lever to the ON position. Wait for a minute for the fuel to enter to the
carburettor (for rst time use).
3. For cold engine, move choke lever to full choke position. To restart a warm engine, move
choke lever to half choke or to RUN position.
USING KEY START TO START THE ENGINE
1. Turn the engine switch to the START position and hold it there until the engine starts. Note
that when the motor is started for the very rst time, it may require a number of attempts
to start until the fuel has travelled from the tank to the motor.
2. Once you hear the engine operating, release the key to allow the position to move from
START to ON position.
3. Move the choke lever back to RUN position.
USING RECOIL START
1. Using recoil start to start the engine- Turn the engine switch to the ON position. Pull the
starter grip lightly until you feel the resistance, then pull the starter cord out briskly and
rapidly. Allow starter cord to return slowly.
2. When engine starts, move choke lever slowly to the RUN position.
3. Under long, continuous-run operating conditions, be prepared to check the fuel level
through the fuel gauge on the top. Never refuel when the generator is in operation.
!
WARNING
A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if
engine is running or still hot. Let cool at least 2 minutes. Check engine oil level each
time you refuel. Change oil after the rst 20 operating hours and at least every 50
operating hours thereafter.
Never open fuel cap while engine is running. Hot fuel can spray over face and body.
Hearing can be damaged from prolonged, close-range exposure to the type of noise
produced by this generator. The use of ear plugs or other hearing protection device
is recommended for a person working within 4-6 metres of the running generator.
Loose or dangling apparel can become entangled in moving parts. Metal jewellery
can conduct electricity. Never wear jewellery or loose-tting clothing when
operating the generator.
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