Saber Compact SABGEN7KBP Operating Instructions Manual

Brand: Saber Compact

Model: SABGEN7KBP

Category: Power generators

Type: Operating Instructions Manual

This manual is also suitable for

SABGEN9KBP

PETROL GENERATOR

RECOIL START/KEY START, THD<5%, BUILDERS PACK

MODEL NUMBERS: SABGEN7KBP, SABGEN9KBP

OPERATING

INSTRUCTIONS

TO PREVENT SERIOUS INJURY, READ

AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

GENERATOR

TABLE OF CONTENT

HAZARD SIGNAL WORD DEFINITIONS .................................................................4

BEFORE STARTING .....................................................................................................4

GENERAL WARNINGS & DISCLAIMER ....................................................................5

RECOMMENDED OIL TYPE .......................................................................................9

COMPONENT IDENTIFICATION ...............................................................................10

CONTROL PANEL IDENTIFICATION ........................................................................11

ASSEMBLY ...................................................................................................................12

GENERATOR SET UP ..................................................................................................13

POWER LOAD PLANNING & MANAGEMENT ........................................................18

STARTING THE ENGINE .............................................................................................19

CONNECTING LOADS ................................................................................................21

DC OVERLOAD CUT OUT ..........................................................................................22

STOP THE ENGINE ......................................................................................................23

DURING AN EMERGENCY .........................................................................................23

CARBON BUILD UP ....................................................................................................23

STORAGE ......................................................................................................................24

MAINTENANCE & REPAIR ........................................................................................26

MAINTENANCE SCHEDULE ......................................................................................28

MAINTENANCE LOG ..................................................................................................29

TROUBLESHOOTING .................................................................................................30

WIRING DIAGRAM .....................................................................................................31

LABELS - SABGEN7KBP .............................................................................................32

LABELS - SABGEN9KBP .............................................................................................33

NOTES ...........................................................................................................................34

WARRANTY INFORMATION .....................................................................................36

3OPERATING MANUAL

ABOUT YOUR GENERATOR

Thanks for your purchase on this SABER Generator. This generator is suitable for various trade

worksites, recreational uses and backup power. With built-in Pure Sine Wave technology

(THD<5%), it’s also ideal for powering tools, domestic appliances and sensitive electronics.

Please read and understand the content of this manual for safety guidelines, start-up, shut-

down, operation, adjustment and maintenance instructions before using this product. Take

all possible precautions to protect your own safety and that of the people in the immediate

vicinity. Save this manual for future reference.

SPECIFICATIONS

MODEL SABGEN7KBP SABGEN9KBP

RATED POWER 6000W 7200W

MAX POWER 6500W 7500W

AMPS 25A 30A

KVA 7.5 9

POWER FACTOR 0.8 0.8

HORSE POWER 15HP 16HP

DISPLACEMENT 420cc 457cc

ENGINE STROKE 4 4

FUEL TANK SIZE (L) 25L 25L

FUEL TYPE Ron 91 Ron 91

OIL CAPACITY 1100ml 1100ml

DC POWER 12V 8.3A 12V 8.3A

AC OUTLETS 2 * 240V 15A IP66 Outlets 2 * 240V 15A IP66 Outlets

SPARK PLUG TYPE F7RTC F7RTC

STARTING SYSTEM RECOIL / ELECTRIC RECOIL / ELECTRIC

BATTERY 9Ah 14Ah

VFT DIGITAL DISPLAY Yes Yes

PURE SINE WAVE THD<5% THD<5%

ALTERNATOR AVR (Automatic Voltage Regulator) AVR (Automatic Voltage Regulator)

WHEEL & HANDLE KIT Yes Yes

LIFTING POINT Yes Yes

RCBO Yes <30mA Yes <30mA

LlONG RANGE FUEL TANK Yes Yes

CIRCUIT BREAKER Yes Yes

LOW OIL SHUTDOWN Yes Yes

WEIGHT 87kg 92kg

SABER is constantly improving its products. All information in this manual is based on the latest product information available at the time of

printing. The specications outlined herein are subject to change without prior notice or obligation. The purchaser and/or user shall assume

liability for any modication and/or alterations of this equipment from original design and manufacture.

GENERATOR

HAZARD SIGNAL WORD DEFINITIONS

This manual uses the following symbols to help dierentiate between dierent kinds of

information. The safety symbol is used with a key word to alert you to potential hazards in

operating and owning power equipment. Follow all safety messages to avoid or reduce the risk

of serious injury or death.

Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury. Obey all safety messages that follow this symbol to

avoid possible injury or death.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.

CAUTION

Used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

BEFORE STARTING

UNPACKING AND DELIVERY INSPECTION

You should inspect the generator immediately after you receive delivery. If you have missing or

damaged parts, contact your place of purchase. Do not operate this product if there’s any issue

with the parts.

Wheel x2

Axle x2

Locking pin x2

Washer x2

Rubber foot x2

M8 x 16mm hex bolt for foot assembly x2

M8 x anged nut for foot assembly x2

DC battey charging cable x1

The generator is shipped without oil. You must add adequate amount of engine oil before rst

use. The engine will be damaged beyond repair if it’s started without oil. For oil type, please see

“Recommended Oil Type” section of this manual on page 9. Fresh regular RON 91 fuel must be

used in this unit. DO NOT use premium or Ethanol based fuels.

SAFETY SIGNS

Comply with the instructions provided by the safety signs and symbols tted to the generator

and in this manual. The generator and manual only feature the symbols relevant to the model

purchased. Check that the symbols and signs axed to the unit are always present and legible;

otherwise, t replacements in the original positions.

5OPERATING MANUAL

GENERAL WARNINGS & DISCLAIMER

READ and UNDERSTAND this manual completely before using the engine! Failure to properly

set up, operate, and maintain this engine could result in serious injury or death from carbon

monoxide poisoning, electric shock, re/explosion, or burns. In particular, be aware of the

following hazards:

CO Poisoning

Engines give o carbon monoxide, an odourless, colourless poisonous gas that can kill you. You

CANNOT smell it, see it, or taste it.

ONLY run engine OUTDOORS and AWAY from building air intakes. NEVER run engine inside any

enclosed or semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs,

boats or pick-up truck beds. These spaces can trap poisonous gases, EVEN if you run a fan or

open windows.

Electric Shock / Electrocution

High voltage electricity from the generator can kill. DO NOT operate in wet locations. Be sure

the generator is properly grounded. Use only outdoor-rated grounded extension cords of

proper size. NEVER plug the generator directly into a wall outlet. ANY connection to a building’s

electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a transfer switch

installed by a licensed electrician. Otherwise, back feed from the generator into the power

grid could kill utility workers. See “Set Up as a Building Back Up” on page 13 for additional info.

Before performing any maintenance on the generator, disconnect the engine starting battery

(if equipped) to prevent accidental start up. Disconnect the cable from the battery post

indicated by a NEGATIVE, NEG or (–) rst. Reconnect that cable last.

Heat

Unintentional spark can result in re or electric shock.

Fire / Explosion

DO NOT overload engine (per rated capacity) and OPERATE ONLY in an area with adequate

cooling ventilation so engine does not overheat. Exhaust can be extremely hot. Keep muer at

least 2 metres from all combustible objects.

All fuels are ammable. Never fuel a running or hot engine. Never pump fuel directly into

engine at petrol station – use an approved container to transfer fuel. Ensure there are no fuel

leaks, and keep sources of sparks and ames away. Wait for the engine to cool before fuelling.

ALWAYS keep a re extinguisher rated “ABC” nearby.

STOP!

CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the Power Load Planning &

Management section on page 18 to determine your power load requirements and then

compare to the generator’s rated capacity.

INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.

ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the

generator to your building’s electrical system.

GENERATOR

GENERAL SAFETY RULES FOR OPERATION

WARNING

Read all safety warnings, instructions, illustrations and specications

provided with this generator. Failure to follow all instructions listed below

may result in electric shock, re and/or serious injury.

Save all warnings and instructions for future reference.

This equipment is to be only used for the purpose for which it is designed and intended.

Seek assistance if required when moving or lifting the generator.

WORK AREA SAFETY

• Intended for outdoor use only. DO not operate in conned spaces or indoors, carbon

monoxide released in the exhaust can kill.

• Do not operate in explosive atmospheres, such as in the presence of ammable

liquids, gases or dust.

• Keep children and bystanders away while operating a generator. Distractions can

cause you to lose control.

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• This generator is not weatherproof. Exposure to rain, damp conditions or extreme

temperature can cause damage or serious injury.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a

generator. Do not use a generator while you are tired or under the inuence of drugs,

alcohol or medication. A moment of inattention may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Wear approved safety

impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection

must be used for appropriate conditions.

• Do not overreach. Keep proper footing and balance at all times. This enables better

control of the generator in unexpected situations.

• Dress properly. Do not wear loose clothing, gloves, neckties or jewellery. Keep your

hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be

caught in moving parts.

• Do not let familiarity gained from frequent use of generator allow you to become

complacent and ignore safety principles. A careless action can cause severe injury

within a fraction of a second.

• For your own safety, do not operate your generator until it is completely assembled and

installed according to the instructions and until you have read and understood all of the

instructions.

GENERATOR SAFETY RULES

• Do not force the generator. Use the correct generator for your application. The correct

generator will do the job better and safer at the rate for which it was designed.

• Do not use the generator if the engine switch does not turn it on and o. Any

generator that cannot be controlled with the switch is dangerous and must be repaired.

7OPERATING MANUAL

• Know proper use / how to stop. Be thoroughly familiar with proper use of the equipment

and all engine controls, output receptacles, and connections. Know how to stop the

engine quickly (see “Stopping the Generator”).

• Instruct operators. The engine owner must instruct all operators in safe engine set-up

and operation. Only trained adults should set up and operate the engine – Do not let

children operate.

• Intended use. Carefully read about and understand the intended use of this engine. Do

not use for other purposes, as unforeseen hazards or equipment damage may result.

• Under the inuence. Never operate, or let anyone else operate the engine while under

the inuence of alcohol, drugs, or medication.

• Safety equipment / controls. Do not operate the engine unless all safety covers, guards,

and barriers are in place and in good working order, and all controls are properly adjusted

for safe operation.

• Damaged. Do not operate the generator with damaged, missing, or broken parts.

• Modications. Do not modify the generator in any way. Modications can create serious

safety hazards and will also void the warranty.

• Generator speed. Never attempt to modify the generator speed setting. The generator

speed is preset for safe and optimal performance of the generator. If speed needs

adjusting, it must be done by factory authorised personnel.

• External fuel sources. Never attempt to connect external fuel sources in order to increase

generator run time. Larger tank at pressure or higher elevation will cause to leak from

carburettor during operation. Fire or explosion could result.

• Adjusting / repairing. Always turn o generator and remove spark plug(s) or spark plug

wire(s) before working on the generator to prevent accidental starting. Always discharge

the capacitor before working on the generator head to prevent electrical shock. (See

Maintenance & Repair section of this manual for instructions on how to do this.)

• Carbon monoxide poisoning. The running generator gives o carbon monoxide,

a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it. Follow all

instructions for site selection and positioning the generator, and avoid inhaling the

exhaust. If you start to feel sick, dizzy, or weak while using the generator, shut o the

generator and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide

poisoning.

• Malfunction during operation. Immediately turn o the generator if any of the following

conditions arise during operation:

Excessive change in generator speed, slow or fast

Sparking or arcs from generator

Loss of electrical output

Receptacle damage

Generator misre

Excessive vibration

Flame or smoke

Abnormal noise

• Other exhaust dangers. This product contains or emits chemical known to the

Commonwealth of Australia to cause cancer, birth defects or other reproductive harm.

Avoid inhalation of exhaust.

• Wet conditions. Do not operate the engine or handle any electrical equipment while

standing in water, while barefoot, while hands are wet or while in the rain or snow. Electric

shock may result.

GENERATOR

• Avoid contact. Avoid contact with bare wires, terminals, connections, etc. while the unit is

running.

• Electric shock accident. If an electric shock accident occurs, immediately shut down

the source of electrical power. If this is not possible, attempt to free the victim from the

live conductor. Avoid direct contact with victim. Use a non-conducting implement, such

as a dry rope or board, to free the victim from the live conductor. Apply rst aid and get

immediate medical help.

• Smoking / sparks. Never smoke near the running engine and never operate near sources

of sparks or ames.

• Hot muer. Never touch hot muer or hot exhaust. Exhaust and engine parts can be very

hot and will burn you.

SERVICE

• Have your generator serviced by a qualied repair person using only factory

approved replacement parts. This will ensure that the safety of the generator is

maintained. Incorrectly tted parts will void your warranty.

• The equipment may only be used, maintained or repaired by those persons who

understand and have been instructed in the potential dangers. Independent changes

in the equipment cancel any manufacturer’s liability for any damages that result from

these changes.

APPROPRIATE USE

• Use the equipment only when it is in technically perfect condition and only for

appropriate jobs, with an awareness of safety and possible dangers, based on observation

of the operating instructions! In particular, problems which could inuence the safety of

use must be immediately dealt with!

• All of the manufacturer’s safety, work, and maintenance regulations as well as the given

norms in the Technical Data must be observed.

STATIC ELECTRICITY AND FILLING THE PETROL TANK

Static electricity can initiate from ungrounded petrol tanks or containers, from owing petrol

and persons carrying a static electric charge. Static electricity can explosively ignite petrol

vapours that are present during the fuelling process resulting in serious burns to nearby

persons.

Many objects can accumulate and retain a static electric charge. Objects made of non-

conductive materials (e.g. plastics) easily accumulate and retain static electric charge, as can

objects made of conductive material (e.g. metal, water) if they are not electrically grounded.

To avoid static electricity while fuelling, certain steps must be followed before and during the

fuelling process in order to minimize and safely dissipate static charge build-up:

• Touch a grounded metal object before starting. Always dissipate static charge from your

body before beginning the fuelling process by touching a grounded metal object at a safe

distance away from fuel sources.

• Use a portable container to ll tank. Never ll the engine’ s petrol tank directly from the

fuel pump – the engine’ s tank is not grounded and the high velocity ow of petrol from

a fuel pump can cause static electric build-up. Use an approved portable container to

transfer to the engine‘s tank.

9OPERATING MANUAL

• Fill container on the ground. Never ll the portable petrol container while it is sitting inside

a vehicle, trailer, trunk, or pick-up truck bed. ALWAYS place container on the ground to be

lled.

• Keep nozzle in contact with container. Keep nozzle in contact with the portable container

at all times while lling. Manually control the ow of petrol. Do NOT rely on the nozzles

lock-open device.

• Use a portable container made of metal or conductive plastic. It will dissipate charge to

ground more readily.

TYPICAL SOURCES OF STATIC ELECTRIC HAZARDS DURING

FUELLING

The following objects can accumulate a static electric charge and cause an ignition spark in

typical fuelling situations:

• Ungrounded tanks/containers. Any ungrounded fuel tank or container can accumulate

a static electric charge as a result of contact with other objects or friction during

transportation. This static electricity can discharge as a spark to the grounded petrol

dispenser nozzle, as the nozzle is rst brought close to the tank/container at the beginning

of the fuelling process.

• Flowing Petrol. Most people are not aware that petrol accumulates static electric charge

while owing through a hose or pipe. This charge then transfers to and accumulates in

the gas tank or container that is being lled. The total amount of charge accumulation

depends on the amount of gas pumped into the container, the speed with which it is

pumped, and whether or not the tank/container is grounded. If sucient static electric

charge accumulates in the fuel tank or container during the fuelling process, the tank/

container may discharge a spark to the grounded petrol dispenser nozzle.

• Persons. A person dispensing the petrol can carry a static electric charge on their body,

typically resulting from contact with their car seat or electronics. The static electricity

can discharge as a spark between that person’ s hand and either the grounded dispenser

nozzle or the fuel tank opening.

RECOMMENDED OIL TYPE

Climate determines proper engine oil viscosity. Select oil type based on temperature indicated

from below chart (source: Society of Automotive Engineers).

Fill oil to the

bottom lip of the

dipstick

GENERATOR

COMPONENT IDENTIFICATION

Rubber FootFolding Handle

Starter Grip

Air Filter

Choke Lever

Fuel Valve

Fuel Cap

Fuel Gauge

Control Panel. See next

page for panel identication

designed for your generator.

Oil Fill Cap/DipstickOil Drain Plug

Battery

11OPERATING MANUAL

CONTROL PANEL IDENTIFICATION

MODEL: SABGEN7KBP

MODEL: SABGEN9KBP

ENGINE KEY START IGNITION SWITCH

Engine start and on/o switch control.

DC BREAKER

Protects the generator against overload or

short circuit of the 12-Volt DC system. If the

circuit breaker trips, turn o and unplug all

appliances from the generator, and let the

overload cut-out switch to cool. Then press

DC reset button before commencing to use

the DC outlet.

12V DC OUTLET

Can be used for 12V DC powered devices.

Maximum output 8.3 Amps.

RCBO SAFETY SWTICH

RCBO is a switch that combines RCD and MCB

which automatically turns o in the event

of electrical overload. This switch can also

be used to turn o power supply to each AC

outlet.

LOW OIL INDICATOR

The low oil level indicator light illuminates

when the oil level is too low. If the engine

runs low on oil during operation, the engine

will stop operating within 10 seconds.

VFT METER

This digital display shows Voltage, Frequency

and Run Time (by hours).

THERMAL PROTECTOR

Thermal overload protection device. Push to

reset.

240V 15A AC OUTLETS - IP66

Each outlet is capable of delivering the

generator’s full output or 15 Amps (3,600

Watts), whichever is the lesser.

GROUND TERMINAL

The frame terminal can be used by a licensed

electrician to earth the generator if necessary.

GENERATOR

ASSEMBLY

REMOVE SHIPPING BRACKET (Fig 1.)

• Remove and discard the RED shipping bracket and mounting hardware before starting the

Generator.

ATTACHING WHEELS (Fig 2.)

• Parts needed- 2 wheels, 2 axles, 2 locking pins, 4 washers, 2 hub caps and 2 self-tapping

screws.

• Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the

wheel mounting hole located on the side of the frame and the other washer.

• Secure the wheel assembly by reinserting a pin through hole at the end of the wheel axle

and pressing until it locks into place.

• Install hub cap to the wheel until “Click”. Install self-tapping screw, until the screw is snug.

• Repeat process on the other side of the generator to install the second wheel.

INSTALLING SUPPORTING FEET (Fig 3.)

• Parts needed- 2 rubber feet & 2 M8 screws.

• Raise the front end of the generator high enough

to gain access to the bottom of the frame. Securely

position props underneath to support.

• Line up holes on the support leg bracket to the holes

on the front of the generator frame.

• Attach the support leg using M8 screws.

ATTACHING BATTERY

• Parts needed –Black and Red battery cable

• First, connect the red cable to the positive (+)

battery terminal rst.

• Remove the screw from the battery terminal.

• Place the screw through the eyelet and

tighten the screw and make sure the terminal

will not touch any part of the frame.

• Install the Red Protection boot.

• Repeat these steps for the black (-) Terminal.

13OPERATING MANUAL

GENERATOR SET UP

PLANNING THE POWER LOAD

Plan your power load so that you do not exceed the generator’s rated capacity. To calculate the

running and starting wattage requirements for the devices you will be powering, follow these

steps on page 18.

SET UP AS A PORTABLE POWER SOURCE

This generator is designed to provide up to its max power (in watts) of electrical power. When

using the generator as a portable power source, you can plug electric devices and appliances

directly into the generator’s electrical outlets. This generator is equipped with two SAA

approved IP66 rated socket outlets.

Make sure you plug each electrical device/appliance into the correct generator outlet based

on the device’s plug conguration and voltage/amperage rating. Never exceed the amperage

rating of an outlet. Note: You must not overload the generator. Overloading may cause serious

damage to the generator and attached electrical devices.

SET UP AS A BUILDING BACKUP SABGEN9KBP ONLY)

This only applies to SABGEN9KBP as it provides up to 7500W of electrical power. For this

application, you must arrange for a licensed electrician to connect the generator to your

buildings electrical system via the installation of an approved transfer switch. The transfer

switch must be installed in accordance with building electrical code and guidelines supplied by

your power company.

A transfer switch does the following:

• Safely connects the generator to your building’s electrical system by isolating your

generator from your utility company’s power lines.

• Connects your generator to a critical subset of your building’s circuits that are needed for

emergency power needs.

DANGER

A transfer switch must be installed in order to isolate your generator from the utility

power grid. If your generator is NOT properly isolated from the utility system, serious

hazards will arise.

When your generator is running, it’s output will back feed into the utility power line

and transformer that are normally used to provide you with power. The transformer

will step up the current to the normal line voltage. An unsuspecting utility line

worker working on what he thinks is a deactivated line could be electrocuted.

If your generator is connected (running or not) when utility power is restored, your

generator will be destroyed. It could also explode or cause re.

Note: Regardless of whether you use your generator as a back-up power source connected to a

building or as a portable power source, you must not overload the generator. Overloading may

cause serious damage to the generator and attached electrical devices.

If your generator will be connected to your building’s electrical system, it MUST ALWAYS be

isolated from the utility power grid with a approved transfer switch installed by a licensed

GENERATOR

electrician in compliance with all applicable building and electrical codes and in accordance

with guidelines supplied by your power company.

There may be Federal or State Occupational Safety and Health Administration (OSHA)

regulations, local codes, or ordinances that apply to the intended use of the generator. Please

consult a qualied electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations that

must be observed.

GROUNDING THE GENERATOR

WARNING

In order to avoid electrical accidents, all connections to the distribution panel must

be carried out by qualied technicians. Incorrect connections can harm people and

damage the generator.

Operating the generator when it’s not properly grounded can result in electrical

shock.

Standard generators are protected by electrical separators. This equipment has a thermic

protection device and/or a magnetothermic device to protect against a surge of current,

overloading and short-circuiting. In these cases the Generator should under no circumstances

be earthed using the terminal “PE” or with any other part of the generator.

If a licensed electrician installs the generator with a connection to your building’s

electricalcircuit for use as a back-up power system, grounding may alternatively be completed

through the building’s grounding system. Ask your electrician.

15OPERATING MANUAL

WARNING

Grounding is not required when the generator is used as a portable power source.

Below grounding method is only needed by a qualied electrician if not connecting

through your building’s electrical system.

If the generator is not grounded through your building’s electricial system, follow the

procedure below. This precedure can only be carried out by a licensed electrician.

1. Drive a ¾” or 1” copper pipe or rod into

the ground close to the generator. The

pipe/rod must penetrate moist earth – the

depth required will be dictated by local soil

conditions.

2. Connect an approved ground clamp to the

pipe.

3. Run a 10 gauge wire from the clamp to the

generator grounding post located on the

rear of the generator head.

4. Do not connect the generator grounding

post to a water pipe or a ground used by a radio system.

IMPORTANT!

This generator is tted with a MEN link cable, the neutral is internally bonded to the generator

earth. When a licensed electrician is installing the generator to a building to be used as backup

power the MEN must be removed. The MEN link is located is underneath the alternator end cap

which is labeled to indicate its location. The MEN link cable clearly labeled as “MEN Link”.

EXTENSION CORDS

Extension cords may be used to power devices that are located at a distance from the

generator. However, use only Australian approved outdoor - rated, grounded extension cords.

Locate the generator in a convenient place and where possible avoid long extension leads and

possible damage to leads by pedestrian or vehicular trac.

Extension leads should be heavy duty with at least 1mm, of appropriate current rating and

in any case not less than 1mm cross-section of conductor and must incorporate an earthing

conductor to ensure that there is no voltage dierence between the generater set and any

equipment powered by the generater.

The electrical continuity of the ‘earthing’ core should be checked periodically from pin to socket

to ensure continued electrical safety. Some electrical appliances, e.g. portable drills, are marked

or ‘double insulated’, in which case there should not be an earthing conductor in

its mains lead (even though it may have a three-pin plug).

WARNING

Use of under sized extension cords can cause electric shock, re, or damage to

connected devices. All extension and appliance cords must be in good condition

and not worn, bare, frayed, or otherwise damaged.

Use of damaged electric cords can cause electric shock or re. Note: If an extension

cord becomes hot to the touch, it is overloaded or damaged and must be replaced.

SABER is NOT responsible for damage or injury resulting from customer use of

inadequate extension cords.

SELECT A SUITABLE SITE

GENERATOR

Before using the generator, you must select a suitable OUTDOOR location for installation and

operation that meets the following criteria:

DRY, LEVEL SURFACE

The generator should be positioned on a dry, rm, level surface. Ensure that the generator sits

level and will not slide or shift during operation. If applicable, block the generator’s wheels to

prevent sliding and shifting.

WARNING

You must choose a suitable site for operating your generator to avoid equipment

damage and/or injury and possible death from carbon monoxide poisoning, electric

shock, or re.

OUTDOORS ONLY

Follow the directions below for choosing a location to operate your generator in order to avoid

carbon monoxide poisoning.

• The location you choose to operate the generator must be OUTDOORS and away from all

building air intakes:

• Never run the generator inside any closed or semi-enclosed spaces (even if outdoors),

including homes, garages, basements, sheds, or boxes. These spaces can trap poisonous

gases, even if you run a fan or open windows.

• Place the generator so that the exhaust fumes will not be directed towards people or

building air intakes.

• Ensure that working, battery-operated or battery back-up carbon monoxide alarms are

used in any dwelling/structure that is in close proximity to the running generator.

Note that this generator is NOT designed or approved for use in vehicles or marine applications.

Never run the generator inside RVs or other vehicles, on boats, or on pick-up truck beds.

WARNING

The exhaust from your generator contains carbon monoxide (CO), a poisonous gas

that can kill. You cannot smell it, see it, or taste it. Breathing carbon monoxide can

cause loss of consciousness and may lead to death. Never run your generator in a

conned or even partially enclosed areas or near open windows or doors.

Never attempt to attach ductwork to the muer system to allow for installation

inside an enclosure. This could cause hot air, heat build-up and increased exhaust

back-pressure, resulting in possible exhaust leakage or damage to the generator.

ADEQUATE COOLING VENTILATION

• The generator needs adequate, unobstructed ow of air to allow for proper cooling of

engine and generator head.

• Never place the generator immediately adjacent to a building or other structure – allow at

least 2 metres clearance.

• Do not run the generator in close proximity to other heat-generating equipment, such as

another generator. The combined heat that is generated may raise air temperature in the

immediate area and there will not be adequate cooling ventilation.

• Do not allow debris to accumulate and block airow.

• Do not operate with a tarp, blanket, or cover surrounding the generator.

17OPERATING MANUAL

WARNING

Heat build-up from inadequate ventilation can result in re, posing a serious risk

to nearby persons and structures. Situate so there is adequate clearance around

generator to allow for cooling airow so that heat does not build up.

HOT EXHAUST CLEARANCE

• Make sure your generator’s exhaust system is at least 2 meters from all combustible

materials and buildings/structures.

• Equip the engine with a spark arrestor if the generator will be used near any ignitable

forest, brush, or grassy land. (See the “Specications” section of this manual to determine

if your generator is already equipped.) Make sure you comply with applicable local, state,

and federal codes

• Keep a re extinguisher rated “ABC” nearby. Keep it properly charged and be familiar with

its use.

NO WET CONDITIONS

Choose a location where the generator will NOT be exposed to rain, snow, or direct sunlight. Exposure to

water can cause electric shock. You may operate the generator under an outdoor, canopy-like structure

of heat-resistant material that is open on all sides. Make sure that all parts of canopy are at least 2m from

exhaust, and allow for adequate clearance above generator so that heat does not build up.

OPERATE AWAY FROM DUST/DIRT

Do not use the generator in extremely dusty or dirty conditions. Excessive dust and dirt can cause

premature failure of the machine.

HEARING PROTECTION

Generators can produce noise levels > 70 dB in close proximity, which can be dangerous to human hearing

with prolonged exposure to the running generator for an extended period of time.

WARNING

Never attempt to attach ductwork to the muer system to lower noise levels. This

could cause hot air deection, heat build-up and increased exhaust back-pressure,

resulting in possible exhaust leakage or damage to the generator.

POWER LOAD PLANNING & MANAGEMENT

An Important Message about Temperature

Your engine is designed and rated for continuous operation at ambient temperatures up to

40°C. When your product is needed, your product may be operated at temperatures ranging

from -15°C to 50°C for short periods. If the product is exposed to temperatures outside this

range during storage, it should be brought back within this range before operation. In any

event, the product must always be operated outdoors, in a well-ventilated area and away from

doors, windows and other vents.

When operated above 25°C there may be a decrease in power. Maximum wattage and current

are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude,

engine condition and etc. Maximum power decreases about 3.5% for each 1,000 feet above sea

level; and will also decrease about 1% for each-12.2°C above 16°C ambient temperature.

GENERATOR

WARNING

NEVER exceed the rated wattage capacity of your generator. OVERLOADING may

cause SERIOUS DAMAGE to the generator and attached electrical devices and may

result in re.

Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge) wattage of the devices you will be powering.

Before using your generator, determine the running and starting wattage requirements of all the electrical devices you will be powering

simultaneously. Following below 4 simple steps and example on the right:

Step 1. Determine the tools and appliances you want to power at the same time

Step 2. List the start up and running power usage (Watts) for each product

Step 3. Add the total power usage and add 10% as a safety net

Step 4. Choose a generator with a rated and maximum power that equals or exceeds your totals

In this case a generator with a rated power of at least 3108W and a maximum power output

greater than 7233W would be required.

STARTING POWER CONSUMPTION

Electronic appliances and brushed motors generally will not draw more than running Watts

at start up. Induction motors in equipment like air conditioners, welders, water pumps and

compressors can draw 2 to 5 times their running power to start. Please consult your equipment’s rating label, manual or the manufacturer to

conrm specic requirement. If only the running wattage is given on the nameplate for a device with an electric motor, the starting wattage

can be approximated to be three to ve times the running wattage. Estimates for the running wattage requirements for common devices are

listed in the table below. Guidance for starting wattages is provided in the table’s footnotes.

To size your generator correctly you need to use Watts - here are some useful calculations: Watts = Volts x Amps Example 240 Volts x 5 Amps =

1200 Watts

DEVICE RUNNING WATTS DEVICE RUNNING WATTS

Air conditioner (12.000 BTU) 1700 (a,b) Jet pump 800 (a)

Battery charger (20 Amp) 500 Lawn mower 1200

Belt sander (3”) 1000 Light bulb (100 Watt) 100

Chain saw 1200 Microwave oven 700

Circular saw(6½”) 2000 (a,b) Milk cooler 1100 (a)

Coee maker 1800 (a,b) Oil burner on furnace 300

Compressor (1 HP) 1400 (a,b) Oil-red space heater (140,000 Btu) 400

Compressor (3/4 HP) 1800 (a) Oil-red space heater (85,000 Btu) 225

Compressor (1/2 HP) 1400 (a) Oil-red space heater (30,000 Btu) 150

Curling iron 700 Oven 4500

Dishwasher 1200 Paint sprayer, Airless (1/3 HP) 600 (a)

Edge trimmer 500 Paint sprayer, Airless (handheld) 150

Electric nail gun 1200 Radio 200

Electric range (1 element) 1500 Refrigerator 600 (b)

Electric skillet 1250 Slow cooker 200

Furnace fan (1/3 HP) 1200 (a) Submersible pump (1-1/2 HP) 2800 (a)

Freezer 800 (b) Submersible pump (1 HP) 2000 (a)

Hair dryer 1200 Submersible pump (1/2 HP) 1500 (a)

Hand drill (1”) 1100 Sump pump 600 (a)

Hand drill (3/8”) 500 Television 500

Hedge trimmer 450 Toaster 1000

Home computer 150 Vacuum cleaner 250

Kettle 2400 Water heater 3000

(a) Hard-starting motors require 3-5 times the rated running watts (b) For extremely hard to start loads such as air conditioners and air

compressors, consult the equipment dealer to determine max wattage

19OPERATING MANUAL

STARTING THE ENGINE

PREOPERATION CHECK

1. Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.

2. Check the engine oil level. Add oil if low. Do not overll. Running the engine without

sucient oil can cause unrepairable damage.

3. Check fuel level. Add fuel if low (fresh unleaded RON 91 recommended). Starting with a

full tank will help to eliminate or reduce operating interruptions for refuelling. Check fuel

system components and lines for signs of leak.

4. Check battery level. If the battery level is unable to start the engine, charge it with the 12V

charger included in the package.

RCBO SAFETY CHECK

1. Lift the clear plastic cover on the panel to access the RCBO safety toggle switch.

2. TEST THE RCBO before each and every use by pressing the test button. This will

immediately cause the unit to trip and shut o the power to the socket outlets. If the RCBO

fails to switch OFF after depressing the test button (marked “T”) then the unit should be

immediately taken out of service, tagged appropriately and not be used until repaired by a

qualied electrician.

3. RESET THE RCBO by simply switching the RCBO toggle to ON position.

4. The unit is now ready for operation. No electrical device should be operated or plugged in

prior to checking for physical damage and testing of the RCBO.

Fill oil to the

bottom lip of the

dipstick

GENERATOR

TO START THE ENGINE

1. Disconnect all loads to the generator. Turn o the master switch to ensure that no

electrical current is connected to the generator.

2. Turn the fuel valve lever to the ON position. Wait for a minute for the fuel to enter to the

carburettor (for rst time use).

3. For cold engine, move choke lever to full choke position. To restart a warm engine, move

choke lever to half choke or to RUN position.

USING KEY START TO START THE ENGINE

1. Turn the engine switch to the START position and hold it there until the engine starts. Note

that when the motor is started for the very rst time, it may require a number of attempts

to start until the fuel has travelled from the tank to the motor.

2. Once you hear the engine operating, release the key to allow the position to move from

START to ON position.

3. Move the choke lever back to RUN position.

USING RECOIL START

1. Using recoil start to start the engine- Turn the engine switch to the ON position. Pull the

starter grip lightly until you feel the resistance, then pull the starter cord out briskly and

rapidly. Allow starter cord to return slowly.

2. When engine starts, move choke lever slowly to the RUN position.

3. Under long, continuous-run operating conditions, be prepared to check the fuel level

through the fuel gauge on the top. Never refuel when the generator is in operation.

WARNING

A running engine is hot enough to ignite fuel. Never add fuel or remove gas cap if

engine is running or still hot. Let cool at least 2 minutes. Check engine oil level each

time you refuel. Change oil after the rst 20 operating hours and at least every 50

operating hours thereafter.

Never open fuel cap while engine is running. Hot fuel can spray over face and body.

Hearing can be damaged from prolonged, close-range exposure to the type of noise

produced by this generator. The use of ear plugs or other hearing protection device

is recommended for a person working within 4-6 metres of the running generator.

Loose or dangling apparel can become entangled in moving parts. Metal jewellery

can conduct electricity. Never wear jewellery or loose-tting clothing when

operating the generator.

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Saber Compact SABGEN7KBP Operating Instructions Manual

Brand: Saber Compact

Model: SABGEN7KBP

Category: Power generators

Type: Operating Instructions Manual

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Saber Compact SABGEN7KBP Operating Instructions Manual

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