Falcon F900 SERIES User, Installation And Servicing Instructions

F900 SERIES

User, installation and servicing instructions

BOILING PAN

E9781

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Readtheseinstructionsbeforeuse

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T100951

REV. 5

DATE PURCHASED:

MODEL NUMBER:

SERIAL NUMBER:

DEALER:

SERVICE PROVIDER:

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Falcon Foodservice Equipment

HEAD OFFICE

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

e-mail: [email protected]

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of appliance life, dispose of appliance and any replacement parts in a safe

manner, via a licensed waste handler. Appliances are designed to be dismantled

easily and recycling of all material is encouraged whenever practicable.

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Dear Customer,

Thank you for choosing Falcon Foodservice Equipment.

This manual can be downloaded from www.falconfoodservice.com or scan

here.

IMPORTANT: Please keep this manual for future reference.

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 These instructions are only valid if the country code appears on the

appliance. If the code does not appear on the appliance, refer to the

technical instructions for adapting the appliance to the conditions for use

in that country.

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 Installation must meet national or local regulations. Attention must be paid

to: gas safety (installation & use) regulations, health and safety at work

act, local and national building regulations, fire precautions act.

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 To prevent shocks, all appliances must be earthed.

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 This appliance has been CE-marked on the basis of compliance with the

Low Voltage and EMC Directives for the voltages stated on the data plate.

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 This equipment is for professional use only and must be used by qualified

persons.

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 The installer must instruct the responsible person(s) of the correct

operation and maintenance of the appliance.

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 Only competent persons are allowed to service or convert the appliance to

another gas type.

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 Gas appliances must have a stop cock fitted in the supply pipe work. The

user must be familiar with the location and operation of this device in order

to turn off the supply of gas in the event of an emergency.

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 Unless otherwise stated, parts which have been protected by the

manufacturer must not be adjusted by the installer.

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 Take care when moving an appliance fitted with castors.

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 The appliance must be serviced regularly by a qualified person. Service

intervals should be agreed with the service provider.

 Check that no damage has occurred to the appliance, power cable, or plug

during transit. If damage has occurred, do not use this appliance.

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 Installation, periodic testing, repair and fixed wiring connections should

only be undertaken by a competent electrician.

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 Ensure power cable is routed free from the appliance to avoid damage.

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 We recommend supplementary electrical protection with the use of a

residual current device (RCD).

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 The appliance has been designed and approved to use Falcon kick plates,

non Falcon kick plates could potentially adversely affect the performance

of the appliance by restricting the air to the appliance.

IMPORTANT INSTALLATION INFORMATION

Electrical Safety and Advice Regarding Supplementary Electrical

Protection

Commercial kitchens and foodservice areas are environments

where electrical appliances may be located close to liquids,

or operate in and around damp conditions, or where restricted

movement for installation and service is evident.

The installation and periodic inspection of the appliance should

only be undertaken by a qualified, skilled and competent electrician;

and connected to the correct power supply suitable for load as

stipulated by the appliance data label.

The electrical installation and connections should meet the

necessary requirements to local electrical wiring regulations

and electrical safety guidelines.

WE RECOMMEND:- Supplementary electrical protection with use of a

residual current device (RCD).

Fixed wiring appliances incorporate a locally-situated switch

disconnector to connect to, which is easily accessible for

switching off and safe isolation purposes.

The switch disconnector must meet the specification

requirements of IEC 60947.

5

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Part1:Generalremindersandnotes

1.1 Generalreminders 6

1.2 Technicaldata 7

1.3 Construction 7

1.3.1 Detailsonlyforpressurekettles 7

1.4 Laws,technicalprescriptionsanddirectives 7

1.5 Specialrequirementsfortheinstallationsite 7

Part2:Positioning,installationandmaintenance

2.1 Positioning 8

2.2 Installation 8

2.2.1 Electricalconnections andequipotentialbonding 8

2.2.2 Connectiontowaterworks 8

2.3 Commissioningandtesting 9

2.4 Maintenanceoftheappliance 9

2.4.1

Possiblefailuresandtheirelimination

Part3:Useandcleaning

3.1 Warningsandhintsforuser 10

3.2 Instructionsforuse 10

3.2.1 Fillingthejacket 10

3.2.2 Detailsregardingtheoperationofthepressurekettles 10

3.2.3 Switchon,startofcookingandswitchoff 11

3.3 Cleaningandcareoftheappliance 11

3.3.1 Dailycleaning 11

3.4 Specialproceduresincaseoflongunitinactivity 11

3.5 Specialproceduresincaseoffailures 12

3.6 Howtoproceed,if… 12

Part4:Figuresanddetails

4.1 Wiringdiagram 13‐14

4.2 Viewofappliance 15

4.3 Controls 16

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6

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Section1:Generalremindersandnotes

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1.1GENERALREMINDERS

Readthewarningscontainedinthismanualcarefullyastheyprovideimportantinformation

concerningsafetyduringtheinstallation,useandmaintenanceoftheappliance.

Keeptheseinstructionssafeforreference!

Onlypersonneltrainedspecificallytousetheequipmentshouldoperateit.

Keepapplianceundercontrolduringuse.

Theapplianceshouldbeusedonlyforthepurposeforwhichithasbeenspecificallydesigne d;

otherusesareimproperandhencedangerous.

Duringoperationsurfacescanbecomehotandrequirespecialoperation.

Unplugapplianceincaseoffailuresorimproperoperation.

Applyexclusivelytoaservicecentreforrepairsor

maintenance.

Anyimportantinformationabouttheappliancerequiredfortechnicalserviceiscontainedinthe

technicaldataplate(seefigure“Viewofappliance”).

Iftechnicalassistanceisrequired,theproblemmustbedescribedinasmuchdetailaspossible,

sothataservicetechnicianwillbeabletoassistwith

solvingit.

Glovesshouldbewornduringinstallationandmaintenanceoperations.

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Warning!:Followthefirepreventionregulationsverycarefully.

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1.2TECHNICALDATA

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1.2.Technicaldata

Description Unitof

measurement

100LT 150LT

Width mm 800

Depth mm 900

Height mm 900

PANdiameter mm 600

PANheight mm 415 540

Totalvolume l 110 150

Usablevolume l 100 139

Voltage/Input 3NAC400V/50Hz

Power kW 16 18

Powercable mm² 5x6

Waterconnection mm 3/4"

Waterpressure kPa 50

–

300

Jacketpressure bar 0,5

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1.3CONSTRUCTION

MainstructureisAISI430with4adjustablefeet.

PanelsarestainlesssteelAISI304,thickness10‐12/10.

StainlesssteelpanisAISI316,thickness20/10.

Chrome‐platedbrassdrainagetap.

Lidisstainlesssteel,hingedandspring‐balanced inallopeningpositions.

Stainlesssteeljacketand

liningisAISI304,thickness15‐20/10.

Heatingsystemcomprisingshieldedheatingelementsmadefrom“Incoloy‐800”alloywithboilerand

steamcirculation.

Jacketpressureiscontrolledbyasafetyvalvesetat0.5bar;applianceisequippedwithananalogue

pressuregauge.

Waterconnectionis3/4".

Safetythermostatwillcut

powerintheeventofaproblem.

Theapplianceisequippedwithathree‐positionselectorwiththreeheatingfunctions:

Position“0”Heatingnotactivated

Position“1”Reducedpower(50%)

Position“2”Fullpower(100%)

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Operatingthermostatfortemperatureadjustmentislocatedinsidecookingpan.

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1.3.1DETAILSONLYFOR

PRESSUREKETTLES

Stainlesssteellidissuppliedwithheat‐resistantsiliconegasket.

Hermeticclosingoflidisensuredby4screwclamps.

Thereliefvalveforthepressurethatdevelopsinsidethecookingpanissetat0.05bar.

Onrequest,theappliancecanbesuppliedwithapressuregauge

thatwillindicatethepressure

insidethecookingpan.

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1.4LAWS,TECHNICALPRESCRIPTIONSANDDIRECTIVES

Wheninstallingtheapplianceitisnecessarytofollowandcomplywiththefollowingregulations:

Currentregulationsonthematter;

Hygienic‐sanitaryregulationsconcerningcookingenvironments;

Municipaland/orterritorialbuildingregulationsandfirepreventionprescriptions;

Currentaccidentpreventiongui delines;

Electricityboardregulationsconcerningsafety;

Regulationsoftheelectricalpowersupplycompanyoragency;

Otherlocalregulations.

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1.5SPECIALREQUIREMENTSFORTHEINSTALLATIONSITE

Theroominwhichtheapplianceistooperatemustbewellventilated.

Inaddition,itisgoodpolicytolocatethe

applianceunderanextractorhoodsothatcookingvapours

canberemovedrapidlyandcontinuously.

Currentregulationsrequiretheins tallationofamultiplepole switchbetweentheapplianceandthe

electricalpowersupply;theswitchmusthaveacontactgapofleast3mmoneachpole.

Thisappliancerequirestwo

waterconnections:oneforhotandoneforcoldwater.Eachlinemust

befittedwithanon‐offvalve.

Warning!:Theelectricalisolatingswitchandwatershutoffvalvesmustbothbelocatedclosetothe

appliance,withineasyreachoftheuser.

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Part2:Positioning,installationandmaintenance

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2.1POSTIONING

Removeallpackagingandcheckthattheapplianceisinperfectcondition.

Incaseofvisibledamage,donotconnecttheapplianceandnotifythesalespointimmediately.

RemovePVCprotectionfromallpanels.

Disposeofpackagingaccordingtoregulations.Generallymaterialisdividedaccordingto

compositionand

shouldbedeliveredtothewastedisposalservice.

Therearenospecialinstructionsregardingdistancesfromotherappliancesorwallshowever,itis

advisabletomaintainasufficientdistancetoallowanyservicefunctiontobecarriedout.Inthe

eventthattheapplianceisinstalledindirectcontactwithflammable

walls,itwillbenecessarytofit

suitableheatinsulation.

Theappliancemustbelevelled.Smalldifferencesinlevelcanbeachievedbyadjustingthelegsas

required.Asignificantlyunevensurfaceorslopingmayadverselyaffectoperationoftheappli ance.

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2.2INSTALLATION

Warning!:Onlyqualifiedtechniciansmustperform

theinstallation,maintenanceandtestingofthe

appliance.

Warning!:Beforeconnectinganypartsoftheappliancetosupplies,makesurethatthesuppliesare

equivalenttorequirementsstatedontheunitdataplate,ifappliancehasbeendesignedtooperate

onthesesupplies.

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2.2.1ELECTRICALCONNECTIONSANDEQUIPOTENTIALBONDING

Warning!

:Theapplianceoperatesinaccordancewithpowersupplyindicatedonthedataplate.

Asmentioned,appliancemustbeconnectedtopowersupplybywayofamultiplepolemain

isolatingswitchandprotectiondevicethatmustbeproportionedtothepoweroftheappliance

(1mAperkWofrated

power).

Theearthingsystemmustbeefficient.

ThisapplianceistypeXequipment(deliverywithoutpowerc ableandplug),thecableandother

hardwareneededtoconnecttotheelectricalpowersupplymustbeprovidedbytheinstaller.

Thepowercableshallbeoftypedescribedintheparagraph“Technical

data"andshallberesistant

tooil.

Powerterminalboardcanbereachedbyremovinglowerfrontpanel(undofixings).Thecable

fastenerislocatedatlowerright‐handside.

Thecablemustbefedinfrombelowclamp.Theindividualwiresarethenfastenedtocorresponding

terminalsofterminal

board.Theearthwiremustbelongerthantheothercables,sothatinthe

eventofthisbeingjerkedortheclampbroken,livewireswilldisconnectfirst.Lockcordfastener.

Theappliancemustincorporateanequipotentialsystem.

Connectterminalonlowerright‐handsidemarkedwiththeinternationalsymbol

toaconnectorwith

anominalcrosssection<10mm.

Allappliancesbeinginstalledwillbeconnectedusingthisearthingsystem.



2.2.2CONNECTIONTOWATERWORKS

Waterinletpressuremustbebetween50and300kPa,otherwiseinstallapressureregulatoronthe

linebeforetheappliance.

Installacut‐off

valveforeachsupplyonthelinebeforetheappliance.

10mmwaterconnections10mmarelocatedatthelowerrighthandsideofappliance.

Connecttowatersupplyaccordingtoregulationscurrentlyinforce.

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9

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2.3COMMISSIONINGANDTESTING

Whenallconnectionshavebeenmade,theapplianceandtheoverallinstallationmustbechecked

followingthedirectionsgivenin this manual.

Checkthefollowingpoints:

Protectivefilmhasbeenremovedfromtheexternalsurfaces.

Thelowerfrontpanelremovedfortheelectricalconnectionhas

beenreplaced.

Connectionhasbeenmadeinaccordancewiththerequirementsanddirectionsindicatedinthis

manual.

Allsafetyrequirementsincurrentstandards,statutoryregulationsanddirectiveshavebeenmet.

Waterconnectionsareleak‐free.

Electricalconnectionhasbeencompletedaccordingtostandards.

Inaddition,checkthatwhenunithasbeen

installed,themainscableisnotsubjecttostretchingor

thatitisnotincontactwithanyhotsurface.

Proceedtolighttheapplianceasdirectedintheinstructionsforuse.

Whileapplianceisinuse,voltageshouldnotdifferfromthenominalvoltagemorethan+/‐10%.

The

testreportmustbecompletedinfullandsubmittedtocustomerwhoshouldthensignin

acceptance.

Witheffectfromthismoment,theapplianceiscoveredbythemanufacturer’swarranty.



2.4MAINTENANCEOFTHEAPPLIANCE

Warning!:Allmaintenanceoperationsshallonlybeperformedbyaqualifiedserviceengineer!

To

ensurecorrectandsafeoperation,theunitmustbeinspectedandservicedatleastonce

annually.Maintenanceshouldalsoincludecheckingtheconditionofpipes,feedpipes,electrical

componentsetc.

Itisadvisabletoreplaceworncomponentsduringmaintenancetoavoidtheneedforfurthercallsor

unexpectedfailures.

Itis

alsoadvisabletoarrangeamaintenancecontractwithacertifiedserviceagent.



2.4.1POSSIBLEFAILURESANDTHEIRELIMINATION

Warning!:Onlyqualifiedserviceengineersshouldperformtheoperationsdescribedbelow!

Warning!:Beforeresettingsafetythermostat,itisnecessarytoeliminatethecauseofactivation!



ProblemandPossibleCause

AccesstoComponentsandOperation

Thepancontentsdonotheatup:

 Safetythermostathasbeenactivated;

 Heatingelementshavefailed;

 Selector/switchfailure.

Safetythermostat

Thesafetythermostatcanbeaccessedafterlowerfrontpanel

hasbeenremoved.



Heatingelements

Theheatingelementscanbeaccessedafterlowerfrontpanel

hasbeenremoved.



SelectorSwitch‐Operatingthermostat

Togainaccess,removeupperfrontpanel.



10



Section3:Useandcleaning



3.1WARNINGSANDHINTSFORUSER

Thismanualcontainsalltheinstructionsrequiredforaproperandsafeuseofourappliances.

Keepthemanualinasafeplaceforfutureconsultation!

Thisapplianceisforcateringuseand mustbeusedonlybytrainedkitchenstaff.

Theappliancemust

alwaysbekeptundercontrolduringuse.

Warning!:Themanufacturershallnotbe heldresponsibleforinjuriesordamageduetonon‐

compliancewithsafetyrulesorimproperoperatoruseoftheappliance.

Improperoperatingconditionsmaybecausedbyimproperuse.Itisimportanttotrainpersonnel

properly.

All

installationandmaintenanceoperationsmustbeperformedbyregisteredengineers.

Respecttheperiodsrequiredformaintenance.Withthisismind,customersarerecommendedto

signaserviceagreement.

Incaseoffailuresconcerningtheappliance,allsupplies(electricalandwater)mustbecutoff

instantly.

Incaseofrecurrentfailures,

contactaserviceengineer.



3.2INSTRUCTIONSFORUSE

Beforecookingwiththeapplianceforthefirsttime,washthepaninteriorthor oughly.

Warning!:Fillpanuptoamaximumof40mmbelowoverflowmarkaccordingtothemaximumlevel

indicator,includingthefoodtobecooked.

Warning!:Before

fillingpan,alwayscheckthatthedrainagetapisclosed.



3.2.1FILLINGTHEJACKET

Warning!Thewaterlevelinthejacketmustbecheckedeachtimebeforelighting.

Warning!Itisadvisabletousesoftenedwatertofillthejacket!



3.2.1.FILLINGTHEJACKET–MOD.100‐150LT

Openlevel

tapatappliancefront.



Undofillingcaponsafetyvalveunit.Thisislocatedontherightoftheappliancefront(seediagram).



11



Fillwithsoftenedwater(thecapacityofthejacketisstatedinthe“Technicaldata”section).

Whenwaterstartstopouroutofthele veltap,closetapandreplacesafetycap.

3.2.2DETAILSREGARDINGOPERATIONWITHPRESSUREKETTLE

Beforeturninguniton,closelidfirmlyandlock4

screwclamps.

Checkreliefvalveisinrestposition.

Startcookingatfullpower.Whensteamstartstoemitfromvalve,reduceheatingpower.

Steamemittingfromvalvemustbeconstantandlight.

Pressureinsidepanmayreachamaximumof0.05bar.Uponrequest,appliancecanbesuppliedwith

pressuregaugetoindicatepressureinsidepan.

Turnapplianceoffaftercooking.

Beforeopeninglid,releaseallpressurefrompanbyliftingreliefvalvelever(seefigure“Controls”).

Checkthatvalveleverisstill"ON"andundoscrewclamps.



3.2.3SWITCHINGON,STARTCOOKINGANDSWITCHINGOFF

Fillpanwith

hotorcoldwater,accordingtoneed,usingtapthatapplianceisequippedwith.

Theunithasathree‐positionselectortostartcookingfunctions(seefigure“Controls"onPage).

Hereisalistoftheproceduresforasafeandcorrectuseoftheappliance.

Energisingtheunit:

Turn

ONapplianceatmainswitch.

Startofcooking:

Turncontrolfromposition“0”torequiredheatingpositionaccordingtocookingrequirements.

Greenneonwilllight.

Cookingisgenerallystartedwithcontrolsettoposition“2”;whenpanreachescookingtemperature,

turncontrolto“1”tomaintainthis.

Setoperatingthermostatknob

todesiredtemperaturebe tween40and100°C.

Heatingwillstartand orangeneonwilllightautomatically.

Orangeneonwillgooutassoonassettemperatureisreached.

Tomakewaterboilquickly,setcontroltoatemperatureof100°C.

Heatingelementsoperatecontinuously.

ByturningselectorfromPosition“2”

to“1”,itispossibletokeepwaterboilingusinglesspower.



3.3CLEANINGANDCAREOFTHEAPPLIANCE

Donotuseaggressivesubstancesorabrasivedetergentswhencleaningstainlesssteelcomponents.

Avoidusingmetalpadsonsteelpartsasthesemaycauserust.Forthesamereason,avoidcontact

withmaterialscontainingiron.

Donotusesandpaperorabrasivepaperforcleaning;inspecialcasesuseapowderpumicestone.

Incaseofparticularlyresistantdirt,itisadvisabletouseabrasivesponges(e.g.Scotch‐Brite).

Itisonlyadvisabletocleantheapplianceonly whenithascooled

down.



3.3.1DAILYCLEANING

Warning!:Whencleaningappliance,neveruseadirectjetofwatertopreventinfiltrationofthe

liquidanddamagetocomponents.

Cleanpanwithwaterandadetergent,rinsethoroughlyanddrywellwithasoftcloth.

Externalsurfacesshouldbewasheddownusinga

spongeandhotwaterwithasuitableproprietary

cleaneraddend.

Alwaysrinsethoroughlyanddrywithasoftcloth.

Notesregardingpressurekettles:

Donotusedetergentscontaininghighpercentagesofammoniaandsodiumtocleanlidgasket,

asthismaycausedamageandaffecttheseal.



12



3.4SPECIALPROCEDURESINCASEOFPROLONGEDINACTIVITY

Ifapplianceistobeidleforanylengthoftime(e.g.holidaysorseasonalclosing)itmustbecleaned

thoroughlyleavingnotraceoffoodordirt.

Leavelidopensothataircancirculateinsidepan.

Foraddedcare

aftercleaning,protectexternalsurfacesbyapplyingaproprietarymetalpolish.

Beabsolutelysuretoshutoffallutilities(electricalpowerandwater).

Airtheroomappropriately.



3.5SPECIALPROCEDURESINCASEOFFAILURES

Ifapplianceshouldnotwo rkproperly duringuse,turnitoffimmediatelyandcloseorcut

offall

supplies(electricalpowerandwater).Applytoaservicecentreforassistance.



Themanufacturershallnotbeheldresponsiblenorhasanywarrantycommitmentsfordamage

causedbynon‐compliancewithprescriptionsorbyinstallationnotinconformitywithinstructions.

Thesameappliesincaseofimproperuse

ordifferentapplicationbytheoperator.



3.6HOWTOPROCEED,IF…

Warning!:Problemsandfailuresmayoccurevenwhentheapplianceisusedproperly.Hereisalist

ofthemostprobablesituationsandsolutionsthatanoperatorshouldperformtoavoidmakingan

unnecessaryservicecall.



Ifthis

doesnotsolvetheproblem,turnapplianceoffimmediatelyandunplugit.Isolateelectrical

andwatersuppliesandcallaserviceagent.



Pancontentsdonotheatup:

 checkpowerON/OFFswitchison;

 otherwise, turn off applianceandcallaserviceagent. The safety

thermostat may have

 been activated due to excess pan

temperature. This may occur when unit is turned on and

panand/orjacketis/areempty.



13



Part4:FiguresandDetails

4.1WIRINGDIAGRAM(400V)



C1ElectromagneticswitchMAX. R1Heatingelement

L1Greenoperationlight  SESelector

L2Orangewarninglight  TLOperatingthermostat

MALineterminalboard  TSSafetythermostat

F2Fender‐fuse3.15A  C2ElectromagneticswitchMIN.

C3Electromagneticswitch30Asecurity



*=SENSORFORSAFETYTHERMOSTAT



14



4.1WIRINGDIAGRAM(230V)



C1ElectromagneticswitchMAX.R1Heatingelement

L1GreenoperationlightSESelector

L2Orangewarninglight TLOperatingthermostat

MALineterminalboard TSSafetythermostat

F2Fender‐fuse3.15AC2ElectromagneticswitchMIN.

C1‐SElectromagneticswitchsecurityC2‐SElectromagnetic

switchsecurity



*=SENSORFORSAFETYTHERMOSTAT



15



4.2VIEWOFAPPLIANCE



E‐Electricalconnection S–Overflow A‐Waterconnection



1.Selector

2.Greenwarninglight 

3.Pressuregauge

4.Cookingpandrainagetap

5.Panwaterfeedtap

6.Jacketleveltap

7.Orangewarninglight

8.Operatingthermostat



16



4.3CONTROLS



Position0=Off Position1=50%power Position2=100%power

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4.3.1OPERATINGTHERMOSTAT

A‐OFFB‐MAX

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4.4RELIEFVALVE(PRESSUREKETTLEONLY)

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



Valveinoperating

positionValveinopenposition

A B

Falcon F900 SERIES User, Installation And Servicing Instructions

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