Instruction Manual
PRINTED IN CANADA 1107 PART NO. 186138-000
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
DIRECT VENT GAS MODELS GDV/GDVT
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
RESIDENTIAL GAS WATER HEATERS
• For Your Safety •
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
GAMA certifi cation applies to
all residential gas water heat-
ers with capacities of 20 to
100 gallons with input rating
of 75,000 BTU/Hr. or less.
A DIVISION OF A. O. SMITH CORPORATION
Ashland City, TN 37015
www.hotwater.com
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER
HEATER WAS PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING
PLATE ON THE WATER HEATER.
2
SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It
is very important that the meaning of each safety message is understood by you and others who install, use or service this
water heater.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a
list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm,
and requires businesses to warn of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or
other reproductive harm. This appliance can cause low-level exposure to some of the substances included in
the Act.
IMPORTANT DEFINITIONS
• Qualifi ed Installer: A qualifi ed installer must have ability equivalent to a licensed tradesman in the fi elds of plumbing,
air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas
Code as it relates to the installation of gas fi red water heaters. The qualifi ed installer must also be familiar with the
design features and use of fl ammable vapor ignition resistant water heaters, and have a thorough understanding of this
instruction manual.
• Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fi elds of plumbing,
air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code
as it relates to the installation of gas fi red water heaters. The service agency must also have a thorough understanding
of this instruction manual, and be able to perform repairs strictly in accordance with the service guidelines provided by
the manufacturer.
• Gas Supplier: The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning
appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of
gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also
offer service and inspection of appliances within the building.
4
SAFE INSTALLATION, USE AND SERVICE . . . . . . . . . . . . . 2
GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparing for the installation . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION REQUIREMENTS FOR THE
COMMONWEALTH OF MASSACHUSETTS . . . . . . . . . . . . . 5
TYPICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Get to know your water heater . . . . . . . . . . . . . . . . . . . . . 6
Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mixing valve useage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATING THE NEW WATER HEATER . . . . . . . . . . . . . . . . 8
Facts to consider about location . . . . . . . . . . . . . . . . . . . . 8
Insulation blankets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ventilation for appliances located in confi ned spaces . . . . 9
Vent termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLING THE NEW WATER HEATER . . . . . . . . . . . . 10-18
Required ability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inspect shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Water piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
T & P valve and pipe insulation (if supplied) . . . . . . . . . . .11
Temperature-pressure relief valve . . . . . . . . . . . . . . . . . . .11
Water (potable) heating and space heating . . . . . . . . . . . 12
Closed water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Gas piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sediment traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filling the water heater . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
High altitude installations . . . . . . . . . . . . . . . . . . . . . . . . . 14
Combustion air and ventilation . . . . . . . . . . . . . . . . . . . . 15
Vent terminal clearances . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vent connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Locating clearance hole for vent . . . . . . . . . . . . . . . . . . . 16
High rise vent arrangement . . . . . . . . . . . . . . . . . . . . . . . 16
Standard vent arrangement . . . . . . . . . . . . . . . . . . . . . . . 17
Securing vent termination assembly to the exterior wall . 17
Uncompressing the corrugated tubing . . . . . . . . . . . . . . . 17
Vent restricter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Offset vent arrangement Condition 1 . . . . . . . . . . . . . . . . 18
Offset vent arrangement Condition 2 . . . . . . . . . . . . . . . . 18
LIGHTING & OPERATING LABEL . . . . . . . . . . . . . . . . . . . . 19
TEMPERATURE REGULATION . . . . . . . . . . . . . . . . . . . . . . 20
Temperature regulation . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FOR YOUR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 21-22
External damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Start up conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Condensate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Smoke/odor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Thermal expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Strange sounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operational Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Smelly water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
“Air” in hot water systems . . . . . . . . . . . . . . . . . . . . . . . . 22
High water temperature shut off system . . . . . . . . . . . . . 22
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
Venting system inspection . . . . . . . . . . . . . . . . . . . . . . . . 23
Pilot and main burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Temperature & pressure relief valve . . . . . . . . . . . . . . . . 24
Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cathodic protection - anode . . . . . . . . . . . . . . . . . . . . . . . 24
Anode rod maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Drain valve washer replacement . . . . . . . . . . . . . . . . . . . 25
LEAKAGE CHECKPOINTS . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TROUBLESHOOTING GUIDELINES . . . . . . . . . . . . . . . . 27-28
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
TABLE OF CONTENTS
INTRODUCTION
Thank You for purchasing this water heater. Properly installed
and maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:
• CSA - Canadian Standards Association
• ANSI - American National Standards Institute
• NFPA - National Fire Protection Association
• ASME - American Society of Mechanical Engineers
• GAMA - Gas Appliance Manufacturer’s Association
• UL - Underwriters Laboratories Inc.
This gas-fi red water heater is design certifi ed by Underwriters
Laboratories Inc. under American National Standard/CSA Stan-
dard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1 (current
edition).
PREPARING FOR THE INSTALLATION
1. Read the “General Safety” section, page 3 of this manual
fi rst and then the entire manual carefully. If you don’t follow
the safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE. This manual contains instructions for
the installation, operation, and maintenance of the gas-fi red
water heater. It also contains warnings throughout the man-
ual that you must read and be aware of. All warnings and all
instructions are essential to the proper operation of the water
heater and your safety. Since we cannot put everything on
the fi rst few pages, READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE WATER
HEATER.
2. The installation must conform with these instructions and
the local code authority having jurisdiction. In the absence of
local codes, installations shall comply with the National Fuel
Gas Code ANSI Z223.1/NFPA. This publication is available
from the Canadian Standards Association, 8501 East Pleas-
ant Valley Road, Cleveland, OH 44131.
3. If after reading this manual you have any questions or do not
understand any portion of the instructions, call the local gas
utility or the manufacturer whose name appears on the rating
plate.
4. Carefully plan the place where you are going to put the water
heater. Correct combustion, vent action, and vent pipe instal-
lation are very important in preventing death from possible
carbon monoxide poisoning and fi res, see Figures 1 and 2.
Examine the location to ensure the water heater complies
with the “Locating the New Water Heater” section in this
manual.
5. For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation proce-
dures. Instructions may be obtained from California Offi ce of
the State Architect, 400 P Street, Sacramento, CA 95814.
6. Massachusetts Code requires this water heater to be in-
stalled in accordance with Massachusetts 248-CMR 2.00:
State Plumbing Code and 248-CMR 5.00. For more informa-
tion see next page.
5
For all side wall terminated, horizontally vented power vent, direct vent, and power direct vent gas fueled water heaters installed
in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of
the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fu-
eled equipment, the installing plumber or gasfi tter shall observe that a hard wired carbon monoxide detector with an alarm and
battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or
gasfi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each ad-
ditional level of the dwelling, building or structure served by the sidewall horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired
carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements provided that during said thirty (30) day period, a battery
operated carbon monoxide detector with an alarm shall be installed.
APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and CSA certifi ed.
SIGNAGE A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appli-
ance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.”
INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54
as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwell-
ing, building, or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with
the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall
include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but
identifi es “special venting systems,” the following requirements shall be satisfi ed by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent-
ing instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
6
GET TO KNOW YOUR WATER HEATER REPLACEMENT PARTS
Replacement parts may be ordered through authorized servicers
or distributors. When ordering parts, provide complete model
and serial numbers (see rating plate), quantity and name of part
desired (as listed in Figure 1). Standard hardware items may be
purchased locally.
ALL PIPING MATERIALS TO BE
SUPPLIED BY CUSTOMER.
FIGURE 1
VACUUM RELIEF
VALVE
INSTALL PER
LOCAL CODES.
THERMAL
EXPANSION TANK
INSTALL THERMAL EXPANSION
TANK IF WATER HEATER IS
INSTALLED IN A CLOSED
SYSTEM.
GAS PILOT & MAIN BURNER
THERMOSTAT
GAS CONTROL
FLUE BAFFLE
GAS SUPPLY
LINE
MAIN MANUAL
GAS SHUTOFF
VALVE
GROUND-JOINT
UNION
DIRT LEG
ANODE
HOT WATER
OUTLET PIPE
UNION
INLET DIP
TUBE
TEMPERATURE
AND PRESSURE
RELIEF VALVE
DISCHARGE PIPE
(DO NOT CAP OR
PLUG)
WATER
TEMPERATURE
ADJUSTING DIAL
DRAIN VALVE
DRAINPAN
FLOOR DRAIN
OUTER DOOR
INLET VALVE
COLD WATER
INLET PIPE
GAS CONTROL
KNOB
TYPICAL INSTALLATION
6” MAXIMUM
AIR GAP
7
FIGURE 2
MIXING VALVE USAGE
This appliance has been design certifi ed as complying with
American National Standard/CSA Standard for water heaters
and is considered suitable for:
Water (Potable) Heating and Space Heating: All models are
considered suitable for water (potable) heating and space heat-
ing.
HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated
to a temperature which will satisfy space heating, clothes wash-
ing, dish washing, and other sanitizing needs can scald and
permanently injure you upon contact. Some people are more
likely to be permanently injured by hot water than others. These
include the elderly, children, the infi rm, or physically/mentally
handicapped. If anyone using hot water in your home fi ts into
one of these groups or if there is a local code or state law requir-
ing a certain temperature water at the hot water tap, then you
must take special precautions. In addition to using the lowest
possible temperature setting that satisfi es your hot water needs,
a means such as a *Mixing Valve, should be used at the hot
water taps used by these people or at the water heater. Mix-
ing valves are available at plumbing supply or hardware stores.
Consult a Qualifi ed Installer or Service Agency. Follow mixing
valve manufacturer’s instructions for installation of the valves.
Before changing the factory setting on the thermostat, read the
“Temperature Regulation” section in this manual.
DRAIN VALVE
TEMPERED POTABLE WATER
TEMPERATURE-PRESSURE
RELIEF VALVE
TO SUITABLE DRAIN
NON-TEMPERED WATER RETURN
COLD WATER INLET
DISCHARGE PIPE
(DO NOT CAP
OR PLUG)
DRAIN PAN
GAS SUPPLY
NON-TEMPERED WATER SUPPLY
SUGGESTED PIPING
ARRANGEMENT FOR
TOP CONNECTIONS
SHUT-OFF VALVE
NON-SCALD
TEMPERING VALVE
6” MAXIMUM
AIR GAP
CERTAIN MODELS ARE EQUIPPED WITH
SIDE PLUMBING CONNECTIONS FOR
SPACE HEATING. THE HOT AND COLD
FITTING ASSEMBLIES (PART # 9001262)
CAN BE ORDERED THROUGH THE
MANUFACTURER.
8
FACTS TO CONSIDER ABOUT THE LOCATION
Carefully choose an indoor location for the new water heater,
because the placement is a very important consideration for the
safety of the occupants in the building and for the most eco-
nomical use of the appliance. This water heater is not for use in
manufactured (mobile) homes or outdoor installation.
Whether replacing an old water heater or putting the water heater
in a new location, the following critical points must be observed:
1. Select a location indoors as close as practical to the vent
terminal or location to which the water heater vent piping is
going to be connected, and as centralized with the water pip-
ing system as possible.
2. Selected location must provide adequate clearances for ser-
vicing and proper operation of the water heater.
Installation of the water heater must be accomplished in such a
manner that if the tank or any connections should leak, the fl ow
will not cause damage to the structure. For this reason, it is not
advisable to install the water heater in an attic or upper fl oor.
When such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans are avail-
able at your local hardware store. Such a drain pan must have
a minimum length and width of at least 2 in. (51mm) greater that
the water heater dimensions and must be piped to an adequate
drain. The pan must not restrict combustion air fl ow.
Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a drain pan piped
to a drain. However, unanticipated damage can be reduced or
prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
from some plumbing supply wholesalers and retailers, and de-
tect and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or
turn off the incoming water to the water heater when leakage
is detected.
• Sensors mounted in the drain pan that turn off the water sup-
ply to the entire home when water is detected in the drain
pan.
• Water supply shut-off devices that activate based on the wa-
ter pressure differential between the cold water and hot water
pipes connected to the water heater.
• Devices that will turn off the gas supply to a gas water heater
while at the same time shutting off its water supply.
Also, the water heater must be located and/or protected so it is
not subject to physical damage by a moving vehicle.
This water heater must not be installed directly on carpeting.
Carpeting must be protected by metal or wood panel beneath
the appliance extending beyond the full width and depth of the
appliance by at least 3 in. (76mm) in any direction, or if the ap-
pliance is installed in an alcove or closet, the entire fl oor must be
covered by the panel. Failure to heed this warning may result
in a fi re hazard.
LOCATING THE NEW WATER HEATER
9
INSULATION BLANKETS
Insulation blankets available to the general public for external use
on gas water heaters are not necessary with this product. The
purpose of an insulation blanket is to reduce the standby heat
loss encountered with storage tank water heaters. Your Water
heater meets or exceeds the National Appliance Energy Conser-
vation Act standards with respect to insulation and standby loss
requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 1 for identifi ca-
tion of components mentioned below). Failure to follow these
instructions can restrict the air fl ow required for proper combus-
tion, resulting in fi re, asphyxiation, serious personal injury or
death.
• Do not cover the outer door, thermostat or temperature &
pressure relief valve.
• Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.
• Do obtain new warning and instruction labels from the manu-
facturer for placement on the blanket directly over the exist-
ing labels.
VENTILATION FOR APPLIANCES LOCATED IN
CONFINED SPACES
FIGURE 3
Confi ned Space is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour (4.8 cm per kW) of the aggregate
input rating of all appliances installed in that space.
VENT TERMINATION
Before installing water heater determine placement of vent ter-
mination.
Make certain to observe vent location limitation, see Figures 3,
4 & 11.
Minimum clearances between the water heater
and combustible and noncombustible construction are: 0 in.
(0mm) from sides, 0 in. (0mm) from back, 4 in. (102mm) from
front of jacket to closet door and 20 in. (508mm) from top of
jacket to combustible and noncombustible material. Minimum
vent clearance: 1 in. (25mm)*. Provide 3 ft. (915mm) front clear-
ance for servicing and adequate clearance between the jacket
top & ceiling for servicing the fl ue area, see Figure 4.
* Where the wall is combustible and the wall thickness is over
14 in. (356mm), 1 in. (25mm) clearance to combustible materials
around the vent terminal is needed. The fi rst 14 in. (356mm) is
zero clearance.
Make certain the vent locations comply with the National Fuel
Gas Code ANSI Z223.1/NFPA 54 and/or local codes. There is
some important information shown in Figure 11.
For a second or more direct vent unit, the distance between vent
terminals must be a minimum of 12 in. (305mm).
FIGURE 4
10
REQUIRED ABILITY
INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR
SUPPLY, VENTING AND GAS SUPPLY ARE REQUIRED.
INSPECT SHIPMENT
There may be hidden damage caused in transit. Check to
be certain all parts of the venting system, as listed below,
are present. CAUTION!!! IF THERE ARE ANY DAMAGED
PARTS, DO NOT INSTALL THIS WATER HEATER. REPORT
ANY SHORTAGE TO YOUR DISTRIBUTOR OR DAMAGE TO
YOUR CARRIER.
GENERAL
The installation must conform to these instructions and the lo-
cal code authority having jurisdiction. In the absence of local
codes, the installation must comply with the current editions of
the National Fuel Gas Code ANSI Z223.1/NFPA 54. The code is
available from the Canadian Standards Association, 8501 East
Pleasant Valley Road, Cleveland, OH 44131.
WATER PIPING
HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated
to a temperature which will satisfy space heating, clothes wash-
ing, dish washing, cleaning and other sanitizing needs can scald
and permanently injure you upon contact. Some people are
more likely to be permanently injured by hot water than others.
These include the elderly, children, the infi rm, or physically/men-
tally handicapped. If anyone using hot water in your home fi ts
into one of these groups or if there is a local code or state law
requiring a certain temperature water at the hot water tap, then
you must take special precautions. In addition to using the low-
est possible temperature setting that satisfi es your hot water
needs, a means such as a *mixing valve, should be used at the
hot water taps used by these people or at the water heater, see
Figure 2. Valves for reducing point of use temperature by mixing
cold and hot water are also available:
Consult a Qualifi ed Installer or Service Agency. Follow man-
ufacturer’s instructions for installation of the valves. Before
changing the factory setting on the thermostat, read the “Tem-
perature Regulation” section in this manual.
This water heater shall not be connected to any heating systems
or component(s) used with a non-potable water heating appli-
ance.
All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment shall
not be introduced into this system.
When the system requires water for space heating at tem-
peratures higher than required for domestic water purposes, a
tempering valve must be installed. Please refer to Figure 2 for
suggested piping arrangement.
Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back fl ow preventers, etc. to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause
the water system to be closed. As water is heated, it expands
(thermal expansion) and closed systems do not allow for the
expansion of heated water.
The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater’s temperature-pressure relief valve
is reached, the valve will relieve the excess pressure. The
temperature-pressure relief valve is not intended for the
constant relief of thermal expansion. This is an unacceptable
condition and must be corrected.
It is recommended that any devices installed which could create
a closed system have a by-pass and/or the system have an ex-
pansion tank to relieve the pressure built by thermal expansion
in the water system. Expansion tanks are available for ordering
through a local plumbing contractor. Contact the local water
supplier and/or a service agency for assistance in controlling
these situations.
NOTE: To protect against untimely corrosion of hot and cold
water fi ttings, it is strongly recommended that di-electric
unions or couplings be installed on this water heater when
connected to copper pipe.
All gas piping must comply with local codes and ordinances or
with the National Fuel Gas Code ANSI Z223.1/NFPA 54 which-
ever applies. Copper and brass tubing and fi ttings (except tin
lined copper tubing) shall not be used.
INSTALLING THE NEW WATER HEATER
11
HOT WATER
OUTLET
COLD WATER
INTLET
DRAIN VALVE
DISCHARGE PIPE
(DO NOT CAP
OR PLUG)
DRAIN PAN
3/4” SWEAT
FITTING
UNION
SHUTOFF
VALVE
FLOOR DRAIN
3/4” SWEAT
FITTING
TEMPERATURE
AND PRESSURE
RELIEF VALVE
UNION
6” MAXIMUM
AIR GAP
FIGURE 5
Figure 5 shows the typical attachment of the water piping to the
water heater. The water heater is equipped with 3/4“ NPT water
connections.
NOTE: If using copper tubing, solder tubing to an adapter before
attaching the adapter to the cold water inlet connection. Do not
solder the cold water supply line directly to the cold water inlet.
It will harm the dip tube and damage the tank.
T & P VALVE AND PIPE INSULATION (IF SUPPLIED)
Remove insulation for T & P valve and pipe connections from
carton.
FIGURE 6
Fit pipe insulation over the incoming cold water line and the hot
water line. Make sure that the insulation is against the top cover
of the heater.
Fit T & P valve insulation over valve. Make sure that the insula-
tion does not interfere with the lever of the T & P valve.
Secure all insulation using tape.
TEMPERATURE-PRESSURE RELIEF VALVE
This heater is provided with a properly certifi ed combination
temperature - pressure relief valve by the manufacturer.
The valve is certifi ed by a nationally recognized testing labora-
tory that maintains periodic inspection of production of listed
equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,
and the code requirements of ASME.
If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certifi ed as indicated in the above paragraph.
The valve must be marked with a maximum set pressure not to ex-
ceed the marked hydrostatic working pressure of the water heater
(150 psi = 1,035 kPa) and a discharge capacity not less than the
water heater input rate as shown on the model rating plate.
For safe operation of the water heater, the relief valve must not
be removed from its designated opening nor plugged.
The temperature-pressure relief valve must be installed directly
into the fi tting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 in. (152mm) above, or at any
12
distance below the structural fl oor. Be certain that no contact is
made with any live electrical part. The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 ft. (9.14m), or use of more than four
elbows can cause restriction and reduce the discharge capacity
of the valve, see Figures 5 or 10.
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 in. (152mm) air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief valve
must be allowed to discharge water in quantities should circum-
stances demand. If the discharge pipe is not connected to a
drain or other suitable means, the water fl ow may cause property
damage.
The Discharge Pipe:
• Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
• Shall not be plugged or blocked.
• Shall be of material listed for hot water distribution.
• Shall be installed so as to allow complete drainage of both
the temperature-pressure relief valve, and the discharge
pipe.
• Shall terminate at an adequate drain.
• Shall not have any valve between the relief valve and tank.
The temperature-pressure relief valve must be manually oper-
ated at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged will not cause any bodily injury or property damage
because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and re-
place the temperature-pressure relief valve with a new one.
WATER (POTABLE) HEATING AND SPACE HEATING
1. All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.
2. Toxic chemicals, such as those used for boiler treatment,
shall NEVER be introduced into this system.
3. This unit may NEVER be connected to any existing heating
system or component(s) previously used with a non-potable
water heating appliance.
4. When the system requires water for space heating at
temperatures higher than required for domestic water
purposes, a tempering valve must be installed, see Figure 7
for suggested piping arrangement.
FIGURE 7
CLOSED WATER SYSTEM
A closed system will exist if a back-fl ow preventer (check valve),
pressure reducing valve, or other similar device is installed in
the cold water line between the water heater and the street main
(or well). Excessive pressure may develop due to the thermal
expansion of heated water causing premature tank failure or
intermittent relief valve operation. This type of failure is not
covered by the limited warranty. An expansion tank may be
necessary in the cold water supply to alleviate this situation, see
Figure 1. Contact the local plumbing authority.
If the temperature and pressure relief valve on the appliance
discharges periodically, this may be due to thermal expansion
in a closed water supply system. Contact the water supplier or
local plumbing inspector on how to correct this situation. DO
NOT PLUG THE TEMPERATURE AND PRESSURE RELIEF
VALVE.
GAS PIPING
Make sure the gas supplied is the same type listed on the model
rating plate. The inlet gas pressure must not exceed 14 inch
water column (3.5 kPa) for natural and propane gas (L.P.). The
13
minimum inlet gas pressure shown on the rating plate is that
which will permit fi ring at rated input.
All gas piping must comply with local codes and ordinances or
with the National Fuel Gas Code ANSI Z223.1/NFPA 54 which-
ever applies. Copper and brass tubing and fi ttings (except tin
lined copper tubing) shall not be used.
If the gas control valve is subjected to pressures exceeding 1/2
psi (3.5 kPa), the damage to the gas control valve could result in
a fi re or explosion from leaking gas.
If the main gas line Shut-off serving all gas appliances is used,
also turn “off” the gas at each appliance. Leave all gas appli-
ances shut “off” until the water heater installation is complete.
A gas line of suffi cient size must be run to the water heater.
Consult the current edition of National Fuel Gas Code ANSI
Z223.1/NFPA 54 and your gas supplier concerning pipe
size.
There must be:
• A readily accessible manual shut off valve in the gas supply
line serving the water heater, and
• A drip leg (sediment trap) ahead of the gas control valve to
help prevent dirt and foreign materials from entering the gas
control valve.
• A fl exible gas connector or a ground joint union between the
shut off valve and control valve to permit servicing of the
unit.
Be sure to check all the gas piping for leaks before lighting the
water heater. Use a soapy water solution, not a match or open
fl ame. Rinse off soapy solution and wipe dry.
When installed at elevations above 7,700 feet (2,347 meters), input
rating should be reduced at the rate of 4 percent for each 1,000 feet
(305 meters) above sea level which requires replacement of the
burner orifi ce in accordance with National Fuel Gas Code ANSI
Z223.1/NFPA 54. Contact your local gas supplier for further
information.
Failure to replace the standard orifi ce with a high altitude orifi ce
when installed could result in improper and ineffi cient operation
of the appliance, producing carbon monoxide gas in excess of
safe limits, which could result in serious injury or death. Contact
your gas supplier for any specifi c changes which may be re-
quired in your area.
Use pipe joint compound or tefl on tape marked as being resis-
tant to the action of petroleum [Propane (L.P.)] gases.
The appliance and its gas connection must be leak tested before
placing the appliance in operation.
The appliance and its individual Shut-off valve shall be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 pound per square inch
(3.5 kPa). It shall be isolated from the gas supply piping system
by closing its individual manual Shut-off valve during any pres-
sure testing of the gas supply piping system at test pressures
equal to or less than 1/2 pound per square inch (3.5 kPa).
Connecting the gas piping to the gas control valve of the water
heater can be accomplished by either of the two methods shown
in Figures 8 and 9.
FIGURE 8 GAS PIPING WITH
FLEXIBLE CONNECTOR.
FIGURE 9 GAS PIPING WITH ALL
BLACK IRON PIPE TO GAS CONTROL.
14
SEDIMENT TRAPS
A sediment trap shall be installed as close to the inlet of the
water heater as practical at the time of water heater installation.
The sediment trap shall be either a tee fi tting with a capped
nipple in the bottom outlet or other device recognized as an ef-
fective sediment trap. If a tee fi tting is used, it shall be installed
in conformance with one of the methods of installation shown in
Figures 8 and 9.
Contaminants in the gas lines may cause improper operation of
the gas control valve that may result in fi re or explosion. Before
attaching the gas line be sure that all gas pipe is clean on the in-
side. To trap any dirt or foreign material in the gas supply line, a
drip leg (sometimes called a sediment trap) must be incorporat-
ed in the piping. The drip leg must be readily accessible. Install
in accordance with the “Gas Piping” section. Refer to the current
edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54.
HOT WATER
OUTLET
COLD WATER
INTLET
DRAIN VALVE
DISCHARGE PIPE
(DO NOT CAP
OR PLUG)
DRAIN PAN
UNION
SHUTOFF
VALVE
FLOOR DRAIN
TEMPERATURE
AND PRESSURE
RELIEF VALVE
UNION
6” MAXIMUM
AIR GAP
FIGURE 10
FILLING THE WATER HEATER
Never use this water heater unless it is completely full of water.
To prevent damage to the tank, the tank must be fi lled with water.
Water must fl ow from the hot water faucet before turning “ON”
gas to the water heater.
To fi ll the water heater with water:
1. Close the water heater drain valve by turning the handle to
the right (clockwise). The drain valve is on the lower front of
the water heater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when
the water heater is in use.
3. To insure complete fi lling of the tank, allow air to exit by open-
ing the nearest hot water faucet. Allow water to run until a
constant fl ow is obtained. This will let air out of the water
heater and the piping.
4. Check all water piping and connections for leaks. Repair as
needed.
VENTING
NEVER OPERATE THE HEATER UNLESS IT IS VENTED TO
THE OUTDOORS AND HAS ADEQUATE AIR SUPPLY TO
AVOID RISKS OF IMPROPER OPERATION, FIRE, EXPLOSION
OR ASPHYXIATION.
DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR. ADEQUATE AIR FOR COMBUSTION
AND VENTILATION MUST BE PROVIDED FOR SAFE
OPERATION.
HIGH ALTITUDE INSTALLATIONS
Installations above 7,700 ft. (2347 m) require replacement of the
burner orifi ce in accordance with the National Fuel Gas Code
ANSI Z223.1/NFPA 54. Failure to replace the orifi ce could result
in improper and ineffi cient operation of the appliance, producing
carbon monoxide gas in excess of safe limits, which could result
in serious personal injury or death. Contact your gas supplier for
any specifi c changes which may be required in your area.
15
COMBUSTION AIR AND VENTILATION
When determining the installation location for a direct vent water
heater, snow accumulation and drifting should be considered in
areas where applicable.
VENT TERMINAL CLEARANCES
The vent system must terminate so that proper clearances are
maintained as cited in local codes or the current edition of the
National Fuel Gas Code ANSI Z223.1/NFPA 54 as follows:
FIGURE 11
*
*
*
*
*
Minimum 18 in. (46 cm)
12 in. (30 cm)
above grade or
anticipated snow
level
Minimum 3 ft. (91 cm) within a
height of 15 ft. (4.6 cm) above
meter/regulator assembly
Minimum 3 ft. (91 cm) clearance
to service regulator vent outlet
Minimum 12 in. (30 cm)
under veranda, porch,
deck or balcony
(see footnote 1)
Minimum
3 ft. (91 cm)
above if within
10 ft. (3 m)
horizontally to
a mechanical air
supply inlet
Minimum
12 in. (30 cm)
from sides, above or
below a permanently
closed window or door
Minimum
7 ft. (2.3 m)
above
public sidewalk
or paved
driveway
(see footnote 2)
Minimum 9 in. (23 cm) for appliances with 10,000 btuh (3 Kw)
to 50,000 btuh (15 Kw) inputs and 12 in. (30 cm) for appliances greater
than 50,000 btuh (15 Kw) to a non mechanical air supply inlet
into building or combustion air inlet to another appliance
12 in. (30 cm)
from soffit
*Minimum 9 in. (23 cm) for appliances with
10,000 btuh (3 Kw) to 50,000 btuh
(15 Kw) inputs and 12 in. (30 cm)
for appliances greater than
50,000 btuh (15 Kw) to
a window or door
that may be opened
Minimum
2 ft. (61 cm)
from outside
corner
1. Permitted only if veranda, porch, deck or balcony is fully opened on a minimum of two sides beneath the floor.
2. A vent shall not terminate above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
AREA WHERE TERMINAL IS NOT PERMITTED
VENT TERMINAL AIR SUPPLY INLET
16
FIGURE 12
Be sure venting is properly connected to prevent escape of dan-
gerous fl ue gases which could cause deadly asphyxiation.
FIGURE 13
VENT CONNECTIONS
After the location for the vent terminal has been selected as
outlined in Figures 3, 4 & 11, use the following illustrations for
installation:
FIGURE 14
LOCATING CLEARANCE HOLE FOR VENT
Cut a clearance hole, approximately 7 in. (178mm) in diameter,
through the exterior wall for the vent assembly. The minimum
height should not be less than 68 in. (1.72m) for 40 gal. models
and not less than 76 in. (1.93m) for 50 gal. and 50 gal. Hi-Input
models, as measured from the hole center to bottom of water
heater. The maximum height recommended is 80 in. (2.03m) or
in compliance with Figure 16.
Where the wall is combustible and the wall thickness is over 14
in. (356mm), 1 in. (25mm) clearance to combustible materials
around the vent terminal is needed. The fi rst 14 in. (356mm) is
zero clearance.
7 in. (178mm )
DIAMETER
BOTTOM OF HEATER
MINIMUM
(SEE TEXT)
FIGURE 15
HIGH RISE VENT ARRANGEMENT
When the height H (From vent terminal center line to bottom of
heater) is over 80 in. (2.03m), it is a high rise vent arrangement.
In this case the minimum distance “D” from the center of the
water heater to the outside wall surface is 22 in. (560mm), and
the maximum height of “H” is 12 ft. (3.66m).
TO BOTTOM
OF HEATER
WALL THICKNESS
10 in.
(254mm)
(REF)
D
H
FIGURE 16
17
STANDARD VENT ARRANGEMENT
2.6 in.
(67mm)
3.6 in.
(91mm)
2.1 in.
(54.5mm)
WALL
17 in. (432mm) MIN.,*
80 in. (2.03m) MAX.
FIGURE 17
* If the horizontal distance is less than 30 in. (760mm), the
restricter plate must be installed (see Figure 22).
VENT ASSEMBLY
The vent tube and terminal are assembled by the manufacturer
as shown in Figure 18. There are springs fastened inside the
corrugated tube. When the vent tubes are pulled to a required
length, the distances between the springs will still be equally
spaced.
CLAMP
SPRING
FIGURE 18
SECURING VENT TERMINATION ASSEMBLY TO THE
EXTERIOR WALL.
Insert the 6 in. (52mm) tube through the clearance hole from
exterior wall then secure the vent terminal to the exterior wall
with 4 screw anchors (not included) appropriate for the type
of wall construction. Caulk the junction of the vent terminal
base plate and the exterior wall with exterior type sealant (not
included).
SEALANT
FIGURE 19
UNCOMPRESSING THE CORRUGATED TUBING
1. Pull the 3-1/8 in. (80mm) corrugated tube towards the water
heater and leave some length over the water heater’s center
for bending.
2. Pull the 6 in. (152mm) corrugated tube toward the water
heater and leave it 1 in. (25mm) shorter than 3-1/8 in. (80mm)
tube.
3. Make sure there are two springs evenly spaced at the bend in
the tube.
4. Use metal hangers to keep venting level or with a slope
upward from the heater to terminal.
REDUCER
SPRING
H
FIGURE 20
Bend the 3-1/8 in. (80mm) and 6 in. (152mm) corrugated tube all
together toward the water heater’s fl ue connection.
FIGURE 21
VENT RESTRICTER PLATE
For short horizontal vent runs (see Figure 17) place the restricter
plate over the fl ue tube reducer before connecting the 3-1/8 in.
(80mm) corrugated tube to the fl ue tube reducer. DO NOT use
the restricter plate if the horizontal run is greater than 30 in.
(760mm).
RESTRICTER
PLATE
FLUE TUBE
REDUCER
UPPER AIR
INLET BOX
FIGURE 22
18
Pull and connect the 3-1/8 in. (80mm) corrugated tube to
the water heater’s fl ue tube reducer with hi-temp red silicone
(included) and gear clamp. Make sure this connection is tight
and leak proof.
*The sealant between 3-1/8 in. (80mm) corrugated tube and
water heater’s fl ue tube reducer must be hi-temp red silicone or
other material suitable for 600°F (315°C) continuous service.
FIGURE 23
Apply hi-temp red silicone (included) around 6 in. (152mm) collar
on air manifold box. Pull corrugated vent tube all the way on to
collar and secure with one sheet metal screw (approx. 3/4 in.
(19mm) up from edge of vent tube. Pull gear clamp past screw
and tighten.
FIGURE 24
Check the level or slope of the venting again, and adjust if
required.
SLOPE
FIGURE 25
OFFSET VENT ARRANGEMENT
CONDITION 1:
Where a straight vent arrangement is impossible, a horizontal
90 degree maximum bend can be made. Use the water heater
casing outer diameter as a template to form the corrugated
tube.
TOP VIEW
90° MAXIMUM
BEND
FIGURE 26
CONDITION 2:
Where fl oor joists impede venting, a rise to complete the vent
termination is possible. All installations require 1 in. (25mm)
clearance to combustibles.
Note:
A. The maximum horizontal vent length of 80 in. (2.03m) minus
wall thickness should be considered when installing an offset
vent arrangement.
B. Do not combine condition 1 (Figure 26) with condition 2
(Figures 27 & 28) in the same installation.
C. The maximum allowable drop from vent center-line to vent
termination center-line (Figure 28) is 7.25 in. (184mm).
WALL 10 in.
(254mm) (REF)
>1 in. (25mm)
>1 in. (25mm)
MINIMUM
68 in. (1.72m) FOR
40 gal. MODELS AND
76 in. (1.93m)
FOR 50 gal. AND
50 gal. Hi-INPUT MODELS
FIGURE 27
7.25 in. (184mm)
MAX
MINIMUM
68 in. (1.72m) FOR
40 gal. MODELS AND
76 in. (1.93m)
FOR 50 gal. AND
50 gal. Hi-INPUT MODELS
WALL 10 in.
(254mm) (REF)
>1 in. (25mm)
>1 in. (25mm)
FIGURE 28
19
1. Turn the thermostat dial to lowest setting (PILOT
LIGHTING).
2. Push gas control knob down slightly and turn clock-wise
to 'OFF'. Do not force. SEE FIGURE 'A'.
TO TURN OFF GAS TO APPLIANCE
186271-000
1. STOP! Read the safety information above on
this label.
2. Set the thermostat to lowest setting (PILOT LIGHTING).
Turn thermostat dial fully clockwise
until it stops.
3. Push the gas control knob down slightly and turn
clockwise to "OFF". SEE FIGURE 'A'. NOTE: Knob
cannot be turned from "PILOT" to "OFF" unless knob is
pushed down slightly. Do not force.
4. Remove the outer burner door located below the gas
control.
5. Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Follow "B" in the safety
information above on this label. If you don't
smell gas, go to next step.
6. This unit is equipped with a push button pilot ignitor,
which is used to light the pilot. Locate the ignitor on the
gas control.
7. Turn gas control knob counterclockwise to "PILOT".
SEE FIGURE 'B'.
8. The pilot is located on the left side of the burner. It can
be located by looking through the glass view port while
pressing the piezo ignitor button several times. Look for
a spark at the pilot location, Figure "D".
9. Once the pilot has been found, push the gas knob all the
way down. Immediately press and release the pilot
ignitor button continuously up to (10) times. If the pilot
will not light, repeat steps (3) through (9).
10. Continue to hold the gas control knob down for about
one (1) minute after the pilot is lit. Release the gas
control knob and it will pop back up. Pilot should remain
lit. If it goes out, repeat step (9). It may take several
minutes for air to clear the lines before the pilot will light.
• If knob does not pop up when released, stop and
immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob clockwise to 'OFF' and call your service
technician or gas supplier. SEE FIGURE 'A'.
11. Once the pilot flame is established replace the outer
burner door.
12. At arm's length away, turn gas control knob
counterclockwise to 'ON'. SEE FIGURE 'C'.
13. Set thermostat to desired setting.
DANGER: Hotter water increases the risk of
scald injury. Consult the instruction manual
before changing temperature.
DANGER:
FIGURE "D"
THERMOCOUPLE
PILOT
ELECTRODE
TOP KNOB
"ON" POSITION
FIGURE 'C'
"PILOT" POSITION
FIGURE 'B'
"OFF" POSITION
FIGURE 'A'
GAS CONTROL
KNOB
THERMOSTAT
DIAL
GAS CONTROL
PIEZO
IGNITOR
LIGHTING INSTRUCTIONS
A. This appliance has a pilot which is lit by a piezo-electric
spark gas ignition system. Do not open the inner door of
the appliance and try to light the pilot by hand.
B. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn
by hand, don't try to repair it, call a qualified service
technician. Force or attempted repair may result in a fire
or explosion.
D. Do not use this appliance if any part has been
underwater. Immediately contact a qualified installer or
service agency to replace a flooded water heater.Do not
attempt to repair the unit! It must be replaced!
BEFORE LIGHTING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES
FOR YOUR SAFETY READ BEFORE LIGHTING
20
TEMPERATURE REGULATION
TEMPERATURE REGULATION
HOT WATER CAN SCALD: Water heaters are intended to
produce hot water. Water heated to a temperature that will
satisfy space heating, clothes washing, dish washing, and other
sanitizing needs can scald and permanently injure you upon
contact. Some people are more likely to be permanently injured
by hot water than others. These include the elderly, children, the
infi rm, or physically/mentally handicapped. If anyone using hot
water in your home fi ts into one of these groups or if there is a
provincial, state law or local code requiring a specifi c hot water
temperature at the tap, then you must take special precautions.
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person
unattended in a bathtub or shower.
It is recommended that lower water temperatures be used to
avoid the risk of scalding. It is further recommended, in all cases,
that the water temperature be set for the lowest temperature that
satisfi es your hot water needs. This will also provide the most
energy effi cient operation of the water heater.
Figure 29 shows the approximate water temperatures produced
at various thermostat dial settings. Short repeated heating
cycles caused by small hot water uses can cause temperatures
at the point of use to exceed the thermostat setting by up to 30°F
(17°C). If you experience this type of use you should consider
using lower temperature settings to reduce scald hazards.
Valves for reducing point-of-use temperature by mixing cold
and hot water are available (see Figures 2 & 7). Also available
are inexpensive devices that attach to faucets to limit hot water
temperatures. Contact a licensed plumber or the local plumbing
authority.
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL
TO SHUT OFF, TURN OFF THE MAIN MANUAL GAS CON-
TROL VALVE TO THE APPLIANCE (SEE FIGURE 1).
NOTE: A water temperature range of 120°F-140°F (49°C-60°C)
is recommended by most dishwasher manufacturers. The ther-
mostat of this water heater has been factory set at its lowest
position (PILOT LIGHTING). It is adjustable and must be reset
to the desired temperature setting to reduce the risk of scald
injury. The mark ( ) indicative of approximately 120°F (49°C)
is preferred starting point. Some provinces may have a require-
ment for a lower setting.
Turn the water temperature dial clockwise ( ) to decrease the
temperature, or counterclockwise ( ) to increase the tempera-
ture.
Temperature Setting Time to Produce 2nd & 3rd
Degree Burns on Adult Skin
VERY HOT= approx. 160°F About 1/2 second
C = approx. 150°F About 1-1/2 seconds
B = approx. 140°F Less than 5 seconds
A = approx. 130°F About 30 seconds
= approx. 120°F More than 5 minutes
LOW = approx. 80°F -----------------------------
FIGURE 29
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Reliance Water Heaters 606 User manual
- Category
- Water heaters & boilers
- Type
- User manual
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