Toro Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291 User manual

Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291
Toro
Brand
Toro
Model
Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3418-967RevB
53cmHeavy-DutyRecycler
®
/Rear
BaggerLawnMower
ModelNo.22291—SerialNo.402100000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3418-967*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeownersorprofessional,
hiredoperators.Itisdesignedprimarilyforcutting
grassonwell-maintainedlawnsonresidentialor
commercialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyoursmartphoneortablet,scan
theQRcodeontheserialnumberdecaltoaccess
warranty,parts,andotherproductinformation.
g226628
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Donottamperwithordisablesafetydevicesonthe
machine,andchecktheirproperoperationregularly.
Donotattempttoadjustortamperwiththeengine
speedcontrol;doingsomaycreateanunsafe
operatingcondition,resultinginpersonalinjury.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1InstallingtheHandle........................................6
2InstallingtheRecoil-StarterRopeinthe
RopeGuide.....................................................8
3FillingtheCrankcasewithOil...........................8
4AdjustingtheSelf-PropelDrive........................9
5AssemblingtheGrassBag...............................9
ProductOverview...................................................10
Specications..................................................10
BeforeOperation..................................................11
BeforeOperationSafety....................................11
FillingtheFuelTank...........................................11
CheckingtheEngine-OilLevel..........................12
AdjustingtheCuttingHeight.............................12
DuringOperation.................................................12
DuringOperationSafety...................................12
StartingtheEngine...........................................13
ShuttingOfftheEngine.....................................14
OperatingtheSelf-PropelDrive........................14
RecyclingtheClippings....................................14
BaggingtheClippings.......................................15
OperatingTips.................................................15
AfterOperation....................................................16
AfterOperationSafety......................................16
CleaningundertheMachine.............................17
Maintenance...........................................................18
RecommendedMaintenanceSchedule(s)...........18
MaintenanceSafety..........................................18
ServicingtheAirFilter.......................................19
ChangingtheEngineOil...................................19
ServicingtheSparkPlug...................................20
AdjustingtheSelf-PropelDrive.........................20
MaintainingtheBlade.......................................21
Storage...................................................................24
PreparingtheFuelSystem...............................24
PreparingtheEngine........................................24
GeneralInformation..........................................24
RemovingtheMachinefromStorage................24
Troubleshooting......................................................25
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemower
readandunderstandthecontentsofthismanual
beforetheengineiseverstarted.Payparticular
attentiontothesafety-alertsymbol(Figure2),
whichmeansCaution,Warning,orDanger.Read
andunderstandtheinstructionbecauseithas
todowithsafety.Failuretocomplywiththe
instructionmayresultinpersonalinjury.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.
•Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandchildrenasafedistance
awayfromthemachine.Donotallowchildrento
operatethemachine.Allowonlypeoplewhoare
responsible,trained,familiarwiththeinstructions,
andphysicallycapabletooperatethemachine.
•Stopthemachine,shutofftheengine,andwaitfor
allmovingpartstostopbeforeservicing,fueling,
oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal112-8760
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
decal125-8403
125-8403
KawasakiNon-BBCUnits
1.Pushtheprimeronce.2.Pulltherecoil-starthandle.
decal125-8404
125-8404
1.Pushtheprimeronce.2.Pulltherecoil-starthandle.
decal131-0822
131-0822
1.Self-propeldrive—Attention;prematurewearofthe
transmissionmayoccurifthebeltisover-tightened;before
servicingorperformingmaintenance,readtheOperator's
Manual.
4
decal116-7583
116-7583
1.Warning—readtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsinplace.
2.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
5.Warning—wearhearingprotection.
3.Thrownobjecthazard—donotoperatethemachinewithout
therear-dischargeplugorbaginplace.
6.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operateside
tosideonslopes;shutofftheenginebeforeleavingthe
operatingposition—pickupobjectsthatthebladescould
throw;andlookbehindyouwhenbackingup.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handle1
Hex-head-angebolt(5/16x1-1/2
inches)
2
Carriagebolt(5/16x1-1/2inches)
2
1
Flangenut(5/16inch)
4
Installthehandle.
2
Nopartsrequired
–
Installtherecoil-starterropeintherope
guide.
3
Nopartsrequired
–
Fillthecrankcasewithoil.
4
Nopartsrequired
–
Adjusttheself-propeldrive.
5
Nopartsrequired
–
Assemblethegrassbag.
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
2
Hex-head-angebolt(5/16x1-1/2inches)
2
Carriagebolt(5/16x1-1/2inches)
4
Flangenut(5/16inch)
Procedure
1.Removethecableguardfromthehandle(Figure
3)byremovingthe2carriageboltsand2
locknutsthatholdthecableguardtothehandle.
g024341
Figure3
1.Cableguard4.Flangenut—5/16inch(2)
2.Locknut(2)5.Hex-head-ange
bolt—5/16x1-1/2inches
(2)
3.Carriagebolt—1/4x1-1/2
inches(2)
Note:Savetheguard,thecarriagebolts,and
thelocknutssothatyoucaninstallthemonto
thehandlelaterinthisprocedure.
6
2.Installthehandleendsontothemowerhousing
with2hex-head-angebolts(5/16x1-1/2
inches)and2angenuts(5/16inch)asshown
inFigure3.
3.Setthemachinetothedesiredcuttingheight;
refertoAdjustingtheCuttingHeight(page12).
4.Routethecontrolcablesbetweenthedeckand
thehandletoprotectthecablesfrombeing
damaged(Figure4).
g033534
Figure4
1.Cableguard3.Cable(s)
2.Handle
5.Standintheoperatingpositiontodeterminethe
handleheightthatismostcomfortableforyou
(Figure5).
g024166
Figure5
1.Handle4.Mediumhandleheight
2.Handlebracket(2)
5.Lowesthandleheight
3.Highesthandleheight
6.Securethehandleontothehandlebracketsat
yourdesiredhandleheightwith2carriagebolts
(5/16x1-1/2inches)and2angenuts(5/16
inch)asshowninFigure6.
Important:Ensurethattheboltheadsare
ontheinsideofthehandleandthatthenuts
areontheoutsideofthehandle.
g024342
Figure6
1.Carriagebolt—5/16x
1-1/2inches(2)
3.Flangenut—5/16inch(2)
2.Handlebracket(2)
7.Positionthecableguardontothehandlewith
thecable(s)insidetheguard,andsecurethe
guardtothehandlewiththe2carriagebolts
7
andthe2locknutsthatyoupreviouslyremoved
(Figure3).
Important:Ensurethatyoudonotpinchthe
cable(s)tothehandlewhenyouinstallthe
cableguardsontothehandle.
2
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installthe
recoil-starterropeintheropeguide.
Holdtheblade-controlbartotheupperhandleand
pulltherecoil-starterropethroughtheropeguideon
thehandle(Figure7).
g024170
Figure7
1.Recoil-starterrope2.Ropeguide
3
FillingtheCrankcasewith
Oil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoil
intheengine.Beforestartingtheengine,llthe
enginewithoil.
EngineOilSpecications
Engineoilcapacity
0.65L(22oz)
OilviscositySAE30orSAE10W-30
detergentoil
APIserviceclassicationSJorhigher
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure8).
g024343
Figure8
1.Dipstick3.Add
2.Full
3.Carefullypourabout3/4oftheenginecapacity
ofoilintotheoil-lltube.
4.Wait3minutesfortheoiltosettleintheengine.
5.Wipethedipstickcleanwithacleancloth.
6.Insertthedipstickintotheoil-lltube,then
removethedipstick.
7.Readtheoillevelonthedipstick(Figure8).
8
•Iftheoillevelonthedipstickistoolow,
carefullypourasmallamountofoilintothe
oil-lltube,wait3minutes,andrepeatsteps
5through7untiltheoilonthedipstickisat
thecorrectlevel.
•Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickis
atthecorrectlevel;refertoChangingthe
EngineOil(page19).
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you
maydamagetheengine.
8.Installthedipstickintotheoil-lltubesecurely.
4
AdjustingtheSelf-Propel
Drive
NoPartsRequired
Procedure
Important:Youmustadjusttheself-propel-drive
cablebeforeyouoperatethemachinefortherst
time.Referto4AdjustingtheSelf-PropelDrive
(page9).
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.Slipthegrassbagovertheframeasshownin
Figure9.
g027289
Figure9
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle
(Figure9).
2.Hookthebottomchannelofthebagontothe
bottomoftheframe(Figure10).
9
g027290
Figure10
3.Hookthetopandsidechannelsofthebagonto
thetopandsidesoftheframe,respectively
(Figure10).
ProductOverview
g024344
Figure11
1.Handle
7.Sparkplug
2.Self-propel-drivebar8.Cutting-heightlever(4)
3.Blade-controlbar
9.Oilll/dipstick
4.Reardoor
10.Grassbag
5.Fuel-tankcap11.Recoil-starthandle
6.Aircleaner
Specications
ModelWeightLengthWidthHeight
56kg161cm
55cm
88cm
22291
(124lb)(64
inches)
(22
inches)
(35
inches)
10
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Checkthatallguardsandsafetydevices,suchas
deectorsand/orgrasscatcher,areinplaceand
workingproperly.
•Alwaysinspectthemachinetoensurethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.
•Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
•Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
–Shutofftheengine,removetheignitionkey
(electric-startmodelonly),andwaitforall
movingpartstostop.
–Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
FuelSafety
•Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
–Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
–Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
•Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
FillingtheFuelTank
DANGER
Gasolineisextremelyammableand
explosive.Areorexplosionfromgasoline
canburnyouandothers.
•Topreventastaticchargefromigniting
thegasoline,placethecontainerand/or
machinedirectlyonthegroundbefore
lling,notinavehicleoronanobject.
•Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
•Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
•Storegasolineinanapprovedfuel
container,outofthereachofchildren.
•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
Important:Toreducestartingproblems,add
fuelstabilizertothegasolineallseason.Mixthe
stabilizerwithgasolinelessthan30daysold.
Note:Thecapacityofthefueltankis1.8L(0.47
USgallon).
11
CheckingtheEngine-Oil
Level
1.Movethemachinetoalevelsurface.
2.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure12).
g024343
Figure12
1.Dipstick3.Add
2.Full
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
5.Readtheoillevelonthedipstick(Figure12).
•Iftheoillevelonthedipstickistoolow
(Figure12),carefullypourasmallamount
ofSAE30orSAE10W-30detergentoilinto
theoil-lltube,wait3minutes,andrepeat
steps3through5untiltheoilonthedipstick
isatthecorrectlevel.
•Iftheoillevelonthedipstickistoohigh
(Figure12),draintheexcessoiluntiltheoil
onthedipstickisatthecorrectlevel;referto
ChangingtheEngineOil(page19).
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you
maydamagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheCutting
Height
Youcanchangethecuttingheightateachwheelby
adjustingacutting-heightlever.Cuttingheightsare25
mm(1inch),38mm(1-1/2inches),51mm(2inches),
64mm(2-1/2inches),76mm(3inches),89mm(3-1/2
inches),102mm(4inches),114mm(4-1/2inches).
DANGER
Adjustingthecutting-heightleverscould
bringyourhandsintocontactwithamoving
bladeandresultinseriousinjury.
•Shutofftheengineandwaitforall
movementtostopbeforeadjustingthe
cuttingheight.
•Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
1.Pullthecutting-heightlevertowardthewheel
(Figure13)andmovethelevertothedesired
setting.
g024345
Figure13
1.Rearcutting-heightlever(2)
2.Frontcutting-heightlever(2)
2.Releasethecutting-heightleverandseatit
securelyinthenotch.
3.Adjustallthewheelstothesamecutting-height
setting.
DuringOperation
DuringOperationSafety
GeneralSafety
•Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial
footwear;andhearingprotection.Tiebacklong
hair,securelooseclothing,anddonotwearloose
jewelry.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
12
•Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengine,
removetheignitionkey(electric-startmodelonly),
andwaitforallmovingpartstostopbeforeleaving
theoperatingposition.
•Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop
within3seconds.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
•Keepbystanders,especiallysmallchildren,outof
theoperatingarea.Stopthemachineifanyone
entersthearea.
•Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflighting.
•Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
•Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
•Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausethe
machinetooverturnorcauseyoutoloseyour
balanceorfooting.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey
(ifequipped),waitforallmovingpartstostop,and
disconnectthewirefromthesparkplugbefore
examiningthemachinefordamage.Makeall
necessaryrepairsbeforeresumingoperation.
•Beforeleavingtheoperatingposition,shutoff
theengine,removetheignitionkey(electric-start
modelonly),andwaitforallmovingpartstostop.
•Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom
thehotmufer.
•Checkthegrasscatchercomponentsand
thedischargechutefrequentlyforanywear
ordeteriorationandreplacethemwiththe
manufacturer'srecommendedpartswhen
necessary.
•Useaccessoriesandattachmentsapprovedby
TheT oro®Companyonly.
SlopeSafety
•Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging
directiononslopes.
•Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
•Mowwithcautionneardrop-offs,ditches,or
embankments.
StartingtheEngine
1.Connectthespark-plugwiretothesparkplug.
2.Firmlypushintheprimer(Figure14),holding
theprimerbulbfor1second.
g024346
Figure14
1.Primer
3.Pulltheblade-controlbartotheupperhandle
andholdit(Figure15).
g024355
Figure15
1.Upperhandle
2.Blade-controlbar
4.Pulltherecoil-starthandlelightlyuntilyoufeel
resistance,thenpullitsharply,andallowitto
returntotheropeguideonthehandle.
Note:Iftheenginedoesnotstart,repeatsteps
2through4.
13
ShuttingOfftheEngine
ServiceInterval:Beforeeachuseordaily—Ensure
thattheengineshutsoffwithin
3secondsafterreleasingthe
blade-controlbar.
Toshutofftheengine,releasetheblade-controlbar.
Important:Whenyoureleasetheblade-control
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stop
usingyourmachineimmediatelyandcontactan
AuthorizedServiceDealer.
OperatingtheSelf-Propel
Drive
•Toengagetheself-propel-drive:Pullthe
self-propel-drivebartothehandleandholdit
(Figure16).
g024356
Figure16
1.Blade-controlbar(shown
engaged)
3.Upperhandle
2.Self-propel-drivebar
Note:Themaximumself-propel-drivespeedis
xed.Toreducethespeed,increasethespace
betweentheself-propel-drivebarandthehandle.
•Todisengagetheself-propeldrive:Releasethe
self-propel-drivebar.
Note:Themachinecomeswithfreewheeling
clutchesthatmakeiteasiertopullthemachine
rearward.Todisengagetheclutches,you
mayneedtopushthemachineforwardabout
2.5cm(1inch)ormoreafteryoureleasethe
self-propel-drivebar.
RecyclingtheClippings
Thismachinecomesfromthefactoryreadytorecycle
grassandleafclippingsbackintothelawn.Toprepare
themachinetorecycle:
•Ifthegrassbagisonthemachine,removeit;refer
toRemovingtheGrassBag(page15).
•Iftherear-dischargeplugisnotinstalled,gripitby
thehandle,raisethereardeector,andinsertit
intotherear-dischargechuteuntilthelatchlocks
intoplace(Figure17).
g024347
Figure17
1.Rear-dischargeplug
2.Reardeector
WARNING
Operatingthemachinetorecyclelawn
clippingswithoutthepluginplaceallows
objectstobethrowntowardyouor
bystanders.Also,contactwiththeblades
couldoccur.Thrownobjectsorbladecontact
cancauseseriousinjuryordeath.
Ensurethattherear-dischargeplugisin
placebeforeyourecycletheclippings.
Neverengagethebladeswithouteitherthe
rear-dischargeplugorthegrassbaginstalled
onthemachine.
14
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstones
andothersimilardebristobethrowntoward
youorbystanders,resultinginserious
personalinjuryordeath.
Checkthegrassbagfrequently.Ifitis
damaged,installanewTororeplacementbag.
WARNING
Thebladesaresharp;contactingtheblades
canresultinseriouspersonalinjury.
Shutofftheengineandwaitforallmoving
partstostopbeforeleavingtheoperating
position.
InstallingtheGrassBag
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Raiseandholdupthereardeector(Figure18).
g024348
Figure18
1.Reardeector
3.Notch(2)
2.Bag-rodend(2)4.Grassbag
3.Removetherear-dischargeplugbypushingin
thelatchwithyourthumbandpullingtheplug
outfromthemachine(Figure17).
4.Installthebag-rodendsintothenotchesatthe
baseofthehandle,androckthebagbackand
forthtoensurethatthebag-rodendsareseated
atthebottomofbothnotches(Figure18).
5.Lowerthereardeectoruntilitrestsonthe
grassbag.
RemovingtheGrassBag
DANGER
Themachinecanthrowgrassclippings
andotherobjectsthroughanopeningin
themachinehousing.Objectsthrownwith
enoughforcecouldcauseseriouspersonal
injuryordeathtoyouortobystanders.
•Neverremovethegrassbagandthenstart
theenginewithoutthedischargeplug
installedonthemachine.
•Neveropenthereardeectoronthe
machinewhentheengineisrunning.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Raisethereardeector.
3.Removethebagrodonthegrassbagfromthe
notchesatthebaseofthehandle(Figure18).
4.Installthedischargeplug;refertoRecyclingthe
Clippings(page14).
5.Lowerthereardeector.
OperatingTips
GeneralTips
•Reviewthesafetyinstructionsandreadthis
manualcarefullybeforeoperatingthemachine.
•Cleartheareaofsticks,stones,wire,branches,
andotherdebristhatthebladecouldhitandthrow.
•Keepeveryone,especiallychildrenandpets,away
fromtheareaofoperation.
•Avoidstrikingtrees,walls,curbs,orothersolid
objects.Neverdeliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnect
thewirefromthesparkplug,andexaminethe
machinefordamage.
•Maintainasharpbladethroughoutthecutting
season.Periodicallyledownnicksontheblade.
•Replacethebladewhennecessarywithanoriginal
Tororeplacementblade.
•Mowonlydrygrassorleaves.Wetgrassand
leavestendtoclumpontheyardandcancause
themachinetoplugortheenginetostall.
WARNING
Wetgrassorleavescancauseserious
injuryifyouslipandcontacttheblade.
Mowonlyindryconditions.
15
•Cleanunderthemachineaftereachmowing;refer
toCleaningundertheMachine(page17).
•Keeptheengineingoodrunningcondition.
•Cleantheairlterfrequently.Mulchingstirsup
moreclippingsanddustwhichclogstheairlter
andreducesengineperformance.
•Settheenginespeedtothefastestpositionforthe
bestcuttingresults.
WARNING
Operatingamachinewithitsengine
runningataspeedgreaterthanthefactory
settingcancausethemachinetothrowa
partofthebladeorenginetowardyouor
bystanders,resultinginseriouspersonal
injuryordeath.
–Donotchangetheenginespeedsetting.
–Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorized
ServiceDealer.
CuttingGrass
•Grassgrowsatdifferentratesatdifferenttimes
oftheyear.Inthesummerheat,itisbesttocut
grassatthe64mm(2-1/2inch),76mm(3inch),
or89mm(3-1/2inch)cutting-heightsettings.Cut
onlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe64mm(2-1/2inch)setting
unlessthegrassissparseoritislatefallwhen
grassgrowthbeginstoslowdown.
•Whencuttinggrassover15cm(6inches)tall,rst
mowatthehighestcutting-heightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolongand
theleavesclumpontopofthelawn,themachine
mayplugandcausetheenginetostall.
•Alternatethemowingdirection.Thishelps
dispersetheclippingsoverthelawnforeven
fertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
•Sharpentheblade.
•Walkataslowerpacewhilemowing.
•Raisethecuttingheightonyourmachine.
•Cutthegrassmorefrequently.
•Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneed
tomakemorethanasinglepassovertheleaves.
•Forlightleafcoverage,setallthewheelsatthe
samecutting-heightsetting.
•Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
AfterOperation
AfterOperationSafety
GeneralSafety
•Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
•Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
HaulingSafety
•Removetheignitionkey(ifequipped)before
loadingthemachineforhauling.
•Usecarewhenloadingorunloadingthemachine.
•Securethemachinefromrolling.
16
CleaningundertheMachine
Toensurethebestperformance,keeptheunderside
ofthemachineclean.Beespeciallycarefultokeep
thekickersfreeofdebris(Figure19).
g024254
Figure19
1.Kickers
WashingMethod
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfrom
underthemachine.
•Weareyeprotection.
•Alwaysweargloveswhenworkingnear
theblade
•Stayintheoperatingposition(behindthe
handle)whiletheengineisrunning.
•Donotallowbystandersinthearea.
1.Movethemachinetoapavedlevelsurfacenear
agardenhose.
2.Starttheengine.
3.Holdtherunninggardenhoseathandlelevel
anddirectthewatertoowonthegroundjustin
frontoftheright,rearwheel(Figure20).
g002275
Figure20
1.Right,rearwheel
Note:Thebladewilldrawinwaterandwash
outtheclippings.Letthewaterrununtilyou
nolongerseeclippingsbeingwashedoutfrom
underthemachine.
4.Shutofftheengineandwaitforallmovingparts
tostop.
5.Turnoffthewater.
6.Startthemachineandletitrunforafewminutes
todryouttheundersideofthemachine.
ScrapingMethod
Ifwashingdoesnotremovealldebrisfromunderthe
machine,scrapeitclean.
1.Disconnectthewirefromthesparkplug.
2.Drainthefuelfromthefueltank.
WARNING
Tippingthemachinemaycausethefuel
toleakfromthecarburetororthefuel
tank.Fuelisextremelyammable,highly
explosive,and,undercertainconditions,
cancausepersonalinjuryorproperty
damage.
Avoidfuelspillsbyrunningtheengine
dryorbyremovingthefuelwithahand
pump;neversiphon.
3.Tipthemachineontoitsrightside(aircleaner
up).
4.Removethedirtandgrassclippingswitha
hardwoodscraper.Avoidburrsandsharp
edges.
5.Returnthemachinetotheoperatingposition.
6.Connectthewiretothesparkplug.
17
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
•Changetheengineoil.
Aftertherst25hours
•Tightenanyloosefasteners.
Beforeeachuseordaily
•Ensurethattheengineshutsoffwithin3secondsafterreleasingtheblade-control
bar.
•Removegrassclippingsanddirtfromunderthemachine.
•Inspectthemowerbladesforwearordamage.
•Inspecttheacceleratorforwearordamage.
•Checkthestoppingtimeofthebladebrake.Theblademuststopwithin3seconds
ofreleasingtheblade-controlbar;ifitdoesnot,contactanAuthorizedService
Dealerforrepair.
•Checkforlooseormissingfastenersontheengine.
•Checkforfueloroilleaks.
•Checkorcleantherecoilstarterandtheair-intakescreen.
Every25hours
•Cleanthefoampre-lter(morefrequentlyindustyconditions).
Every40hours
•Cleanthewheelsandgears.
Every50hours
•Changetheengineoil(morefrequentlyindustyconditions).
•Sharpenorreplacetheblade.Maintainitmorefrequentlyiftheedgedullsquicklyin
roughorinsandyconditions.
•Removegrassclippingsanddebrisfromunderthebeltcover.
Every100hours
•Inspect,clean,andadjustthesparkpluggap;replacethesparkplugifnecessary.
•Tightenanyloosefasteners.
•Checkorcleantherecoilstarterandtheair-intakescreen.
Every200hours
•Haveanauthorizedengineservicingdealercheckforleaksinthefuelsystemand/or
adeterioratingfuelhose.Replacepartsifnecessary.
Every300hours
•Replacethepaperairlter(morefrequentlyindustyconditions).
•Cleanthecylinderandthecylinder-headns.
•Haveanauthorizedengineservicingdealercheckandadjusttheengineidlespeed.
•Haveanauthorizedengineservicingdealercleanthecombustionchamber.
•Haveanauthorizedengineservicingdealercheckandadjustthevalveclearance.
•Haveanauthorizedengineservicingdealercleanandlapthevalveseatingsurface.
MaintenanceSafety
•Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
•Wearglovesandeyeprotectionwhenservicing
themachine.
•Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Weargloveswhen
servicingtheblade.Donotrepairoralterthe
blade(s).
•Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
•Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause
personalinjury.Runtheenginedryorremovethe
fuelwithahandpump;neversiphonthefuel.
•Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly
genuineT ororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty.
18
ServicingtheAirFilter
ServiceInterval:Every25hours—Cleanthefoam
pre-lter(morefrequentlyindusty
conditions).
Every300hours—Replacethepaperairlter
(morefrequentlyindustyconditions).
Important:Donotoperatetheenginewithoutthe
airlterassemblyinplace;otherwise,extreme
enginedamagewilloccur.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthewirefromthesparkplug.
3.Loosenthescrewontheair-ltercover(Figure
21).
g024349
Figure21
1.Air-ltercover3.Foampre-lter
2.Paperairlter
4.Removethecoverandcleanitthoroughly.
5.Removeandinspectthepaperairlter(Figure
21),andreplaceitifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
6.Removethefoampre-lter(Figure21)andwash
itwithamilddetergentandwater,thenblotitdry.
7.Installthefoampre-lter.
8.Installthepaperairlter.
9.Installthecoverandsecureitwiththescrew.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every50hours
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
EngineOilSpecications
Engineoilcapacity
0.65L(22oz)
OilviscositySAE30orSAE10W-30
detergentoil
APIserviceclassicationSJorhigher
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthewirefromthesparkplug.
3.Drainthefuelfromthefueltank.
4.Placeasuitabledrainpanunderthedipstick/oil
drain.
5.Cleanaroundthedipstick.
6.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.
7.Tipthemachineontoitsrightside(airlterup)
todraintheoilintothedrainpan.
8.Afterdrainingtheoil,returnthemachinetothe
operatingposition.
9.Fillthecrankcasetothecorrectlevelonthe
dipstickwithfreshoil;referto3Fillingthe
CrankcasewithOil(page8).
10.Insertthedipstickintothellerneckandrotate
thecapclockwiseuntilitistight.
11.Wipeupanyspilledoil.
12.Recycletheusedoilaccordingtolocalcodes.
19
ServicingtheSparkPlug
ServiceInterval:Every100hours—Inspect,clean,
andadjustthesparkpluggap;
replacethesparkplugifnecessary.
UseanNGKBPR5ESsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercan
damagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch);
refertoFigure22.
g000533
Figure22
1.Center-electrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Carefullyinstallthesparkplugbyhand(toavoid
crossthreading)untilitishandtight.
7.Tightenthesparkplugto23N∙m(2.3kgf-m,17
ft-lb).
Important:Aloosesparkplugcanbecome
veryhotandcandamagetheengine;
overtighteningasparkplugmaydamagethe
threadsinthecylinderhead.
8.Connectthewiretothesparkplug.
AdjustingtheSelf-Propel
Drive
Ifthemachineisnew,doesnotself-propel,orittends
tocreepforward,adjustthedrivecable.
1.Movethemachineoutsideandontoapaved
surfacenearasolidwalltosafelypreventthe
machinefrommovingforwardwhiletheengine
isrunning.
2.Positionthemachinewiththefronttiresagainst
thewall.
Note:Ensurethattheareaiswellventilated
andclearofdebristhatcouldbethrownbythe
machine.
3.Shiftthetransmissiontothirdgear.
4.Starttheengine;refertoStartingtheEngine
(page13).
5.Pulltheself-propel-drivebartothehandle.
Note:Thewheelsshouldstarttoturnasthe
self-propel-drivebarjusttouchesthehandle.
6.Shutofftheengine.
7.Ifyoumustadjustthemachine,dothefollowing:
•Ifthewheelsdonotspinwhenyouengage
theself-propel-drivebar,thetractionbeltis
tooloose.Rotatethewheel-drive-control
knob(Figure23)clockwise1turnandrepeat
steps4through6.
g024465
Figure23
1.Wheel-drive-controlknob
•Ifthewheelsspinbeforeyoufullyengage
theself-propel-drivebar,thetractionbelt
istootight.Rotatethewheel-drive-control
knob(Figure23)counterclockwise1turn
andrepeatsteps4through6.
8.Foranewtractionbelt,rotatethe
drive-cable-adjustmentknobclockwise1
additionalturntoallowforthenormalstretching
ofthebeltduringthebreak-inperiod.
Note:Youcanskipthisstepifyouareadjusting
ausedbelt.
20
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Toro Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291 User manual

Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291
Toro
Brand
Toro
Model
Heavy-Duty Proline 53 cm Professional Walk Behind Mower 22291
Category
Lawnmowers
Type
User manual
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