John Deere AT-3101-J User manual

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 1

CAUTION

RISK OF INJURY!

READ MANUAL BEFORE OPERATING!

THIS MANUAL IS AN IMPORTANT PART OF THE IMPACT WRENCH

AND SHOULD REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT.

AT-3101-J 1/2-INCH

HEAVY DUTY

IMPACT WRENCH

2 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

Congratulations on the purchase of your new 1/2-Inch Heavy Duty Impact Wrench! You

can be assured your heavy duty impact wrench was constructed and designed with quality

and performance in mind. Each component has been rigorously tested to ensure the

highest level of acceptance.

The John Deere 1/2” Heavy Duty Impact Wrench is designed for demanding fastening and

maintenance applications. This tool features a built-in regulator for convenient power

output adjustment, steel anvil housing to protect internal components and a ring type anvil

for quick and easy socket changes.

This operator's manual was compiled for your benefit. By reading and following the simple

safety, installation, operation, maintenance and troubleshooting steps described in this

manual, you will receive years of trouble-free operation from your new heavy duty impact

wrench. The contents of this manual are based on the latest product information available

at the time of publication. The manufacturer reserves the right to make changes in price,

color, materials, equipment, specifications or models at any time without notice.

Once the unit has been removed from the box, immediately write in the serial number of your

unit in the space provided below.

SERIAL NUMBER_________________________________

Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim

with the transportation company immediately. Be sure that all damaged parts are replaced and

that the mechanical problems are corrected prior to operation of the unit. If you require service,

contact your Customer Service.

Mi-T-M

®

Corporation, 8650 Enterprise Drive, Peosta, IA 52068

1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235

Monday - Friday 8:00 a.m. - 5:00 p.m. CST

Please have the following information available for all service calls:

1. Model Number

2. Serial Number

3. Date and Place of Purchase

Introduction

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 3

Table of Content

INTRODUCTION .................................................................................................... 2

TABLE OF CONTENTS ......................................................................................... 3

SAFETY .................................................................................................................. 4-6

RECOGNIZE SAFETY INFORMATION ................................................ 4

UNDERSTAND SIGNAL WORDS......................................................... 4

READ OPERATING INSTRUCTIONS................................................... 4

ALWAYS WEAR APPROVED EYE PROTECTION ............................. 5

HEARING PROTECTION IS RECOMMENDED ................................... 5

WEAR RESPIRATORY PROTECTION ................................................ 5

AVOID PROLONGED EXPOSURE TO VIBRATION............................ 6

90 PSIG MAXIMUM ............................................................................... 6

USE ONLY IMPACT SOCKETS AND ACCESSORIES........................ 6

INSTALLATION...................................................................................................... 7

RECOMMENDED AIR LINE SET-UP.................................................... 7

OPERATION........................................................................................................... 8

MAINTENANCE ..................................................................................................... 8

TROUBLESHOOTING ........................................................................................... 9

SPECIFICATIONS.................................................................................................. 9

STATEMENT OF WARRANTY .............................................................................. 10-11

FRENCH ................................................................................................................. 12-21

SPANISH ................................................................................................................ 22-31

4 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

READ OPERATING INSTRUCTIONS

Always become familiar with all the instructions and

warnings before operating any pneumatic tool.

RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol on

your pneumatic tool or in this manual, be alert to the potential

for personal injury.

Follow recommended precautions and safe operating

practices.

UNDERSTAND SIGNAL WORDS

A "DANGER, WARNING or CAUTION" safety warning will be

surrounded by a "SAFETY ALERT BOX." This box is used to

designate and emphasize Safety Warnings that must be

followed when operating this tool.

Accompanying the Safety Warnings are "signal words" which

designate the degree or level of hazard seriousness. The

"signal words" used in this manual are as follows:

DANGER: Indicates an imminently hazardous situation

which, if not avoided, WILL result in death or

serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, COULD result in death or

serious injury.

CAUTION: Indicates a potentially hazardous situation

which, if not avoided MAY result in minor or

moderate injury.

ALWAYS PROVIDE A COPY OF THIS MANUAL TO

ANYONE USING THIS EQUIPMENT. READ ALL

INSTRUCTIONS BEFORE OPERATING THIS TOOL

AND ESPECIALLY POINT OUT THE "SAFETY

WARNINGS" TO PREVENT THE POSSIBILITY OF

PERSONAL INJURY TO THE OPERATOR.

Safety

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 5

ALWAYS WEAR APPROVED EYE PROTECTION

Impact resistant eye protection should meet or

exceed the standards as set forth in the United

States ANSI Z87.1, Occupational and Educational

Eye and Face Protection. Look for the marking

Z87.1 on your eye protection to insure that it is an

approved style. For further information, ANSI Z87.1,

Occupational and Educational Eye and Face

Protection, is available from the American National

Standards Institute, Inc., 11 West 42nd Street, New

York, NY 10036.

HEARING PROTECTION IS RECOMMENDED

Hearing protection should be used when the noise

level exposure equals or exceeds an 8 hour time-

weighted average sound level of 85 dBA. Process

noise, reflective surfaces, other tools being operated

nearby, all add to the noise level present in your

work area. If you are unable to determine your noise

level exposure, we recommend the use of hearing

protection.

WEAR RESPIRATORY PROTECTION

It is advisable, when using this tool for extended

periods of time, to wear a protective mask. This will

help prevent the inhalation of the fine dust produced

while using this tool. Prolonged breathing of dust

particles may lead to future respiratory problems.

Some dust created by power sanding, sawing,

grinding, drilling and other construction activities

contain chemicals known to cause cancer, birth

defects or reproductive harm. Some examples of

these chemicals are:

• Lead from lead-base paints

• Crystalline Silica from bricks, cement and other

masonry products.

• Arsenic and Chromium from chemically treated

lumber.

Your risk from these exposures varies, depending

on how often you do this type of work. To reduce

your exposure to these chemicals, work in a well

ventilated area and work with approved safety

equipment such as those dust masks that are

specially designed to filter out microscopic particles.

WARNING

6 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

AVOID PROLONGED EXPOSURE TO VIBRATION

Pneumatic tools can vibrate during use. Prolonged exposure

to vibration or very repetitive hand and arm movements, can

cause injury. Stop using any tool if discomfort, tingling feeling

or pain occurs. You should consult your physician before

resuming use of the tool.

90 PSIG MAXIMUM

Designed to operate at an air pressure of 90 pounds per square

inch gauge pressure (90 PSIG) maximum, at the tool. Use of

higher air pressure can, and may cause injury. Also use of

higher air pressure places the internal components under loads

and stresses they were not designed for, causing premature

tool failure.

NOTE: The air supply should be clean and dry, preferably

lubricated. For best results drain the moisture from your

compressor daily.

USE ONLY IMPACT SOCKETS AND ACCESSORIES

Only use sockets designated "For Use With Impact Wrenches."

Hand tool sockets can break creating a hazard from flying

pieces. Always check sockets, retainers and drives regularly for

wear or damage and replace when necessary.

WARNING

CAUTION

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 7

Always use clean dry air. Excessive moisture and dirt will greatly reduce the life of any

air motor. We recommend the installation of an in-line filter-regulator-lubricator as

close to the tool as possible.

A 3/8" air hose is required up to a length of 8 ft. If more length is required a 1/2" air

hose should be connected to the 3/8" hose to ensure the tool has the necessary air

supply. Be sure all hoses and fittings are the correct size and tightly secured.

Designed to operate on 90 PSIG, lower pressure (below

90 PSIG) will reduce performance of the tool while higher air

pressure (over 90 PSIG) raises the performance of the tool

beyond its rated capacity and could cause serious damage to

tool and user.

Installation

RECOMMENDED AIR LINE SET-UP

8 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

Maintenance

LUBRICATION:

An automatic in-line filter-regulator-lubricator is recommended as it increases tool life

and keeps the tool in sustained operation. The in-line lubricator should be regularly

checked and filled with air tool oil. Proper adjustment of the in-line lubricator is

performed by placing a sheet of paper next to the exhaust ports and holding the throttle

open approximately 30 seconds. The lubricator is properly set when a light stain of oil

collects on the paper. Excessive amounts of oil should be avoided.

The oil reservoir in the anvil housing should be checked every 40 hours of operation.

Remove the oil plug from the housing and hold tool so the oil port is lower than the

anvil housing. Drain oil. Measure and refill with approximately 1 oz. (30 ml) of John

Deere AT-4003 oil. Never overfill the anvil mechanism or excessive pressure will be

created reducing tool speed and power. If the tool becomes sluggish after adding oil,

remove a small amount of oil and check performance again.

In the event that it becomes necessary to store the tool for an extended period of time

(overnight, weekend, etc.), it should receive a generous amount of lubrication at that

time. The tool should be run for approximately 30 seconds to ensure oil has been

evenly distributed throughout the tool. The tool should be stored in a clean and dry

environment.

Recommended lubricants: Use John Deere AT-4003 air tool oil or any other high

grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents

and an EP (extreme pressure) additive.

Operation

PRE-OPERATION:

Before the tool is connected to the air supply, clear the air hose of accumulated dust

and moisture. Before removing a tool for service or changing sockets, make sure the

air line is shut-off and drained of air. This will prevent the tool from operating if the

throttle is accidentally engaged.

OPERATION:

Impact wrench has a built-in power regulator, which can be adjusted by turning the

valve counter-clockwise to increase and clockwise to decrease. The numbers on the

dial are only for reference and do not denote a specific power output.

Once a bolt or fastener is seated, impacting for longer than five seconds will cause

excessive wear and damage to the impacting mechanism. If it takes longer than five

seconds to tighten your bolt or fastener, we recommend the use of a larger size

impact wrench.

CAUTION: ONLY USE SOCKETS DESIGNED FOR IMPACT

TOOLS. USING HAND TOOL SOCKETS CAN BE

HAZARDOUS AND MAY RESULT IN PERSONAL

INJURY. ALWAYSCHECK ACCESSORIES FOR

WEAR, CRACKS AND OTHER DEFECTS BEFORE

USE.

THE DESIGN OF THIS TOOL REQUIRES THAT

EXTRA CARE MUST BE TAKEN WHEN USING THE

RATCHET IN TIGHT AREAS. HANDS AND FINGERS

SHOULD NOT BE HELD BETWEEN TOOL AND

WORK SURFACE. PERSONAL INJURY MAY

RESULT.

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 9

Troubleshooting

Specifications

ITEM

Drive ---------------------------------------------------- 1/2"

Free Speed ------------------------------------------- 7,000 RPM

Maximum torque------------------------------------- 400 ft./lbs.

Length -------------------------------------------------- 7 1/2"

Weight-------------------------------------------------- 6 1/2 lbs.

Air inlet ------------------------------------------------- 1/4" NPT

Average air consumption ------------------------- 4 CFM

Maximum operating pressure -------------------- 90 PSI

Impacts per minute --------------------------------- 1,300

Loss of Power

1. Check air supply. For rated

performance, 90 PSI air

pressure is required at the

tool, with tool operating

2. Check for wet or dirty air.

Wet air tends to wash

lubricant away. Dirt or

foreign matter will impede

the action of the motor. If

dirt or water has entered the

tool, flush with John Deere

AT-4003.

3. Contact your customer

service.

1. Low air pressure

2. Improper lubrication or

dirt build up

3. Worn motor parts, or

other problems

Problem

Symptom

Solution

10 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

Limited Warranty

John Deere Two-Year Limited Warranty. John Deere Wrench,

Models covered in this manual, are warranted by John Deere to the

original user against defects in workmanship or materials under

normal use for two years after date of purchase. Any part which is

determined to be defective in material or workmanship and returned

to an authorized service location, as John Deere designates,

shipping costs prepaid, will be, as the exclusive remedy, repaired or

replaced at John Deere’s option. For limited warranty claim

procedures, see PROMPT DISPOSITION below. This limited

warranty gives purchasers specific legal rights which may vary from

jurisdiction to jurisdiction.

Limitation of Liability. To the extent allowable under applicable

law, John Deere’s liability for consequential and incidental damages

is expressly disclaimed. John Deere’s liability in all events is limited

to and shall not exceed the purchase price paid.

Warranty Disclaimer. John Deere has made a diligent effort to

provide product information and illustrate the products in this

literature accurately; however, such information and illustrations are

for the sole purpose of identification, and do not express or imply a

warranty that the products are merchantable, or fit for a particular

purpose, or that the products will necessarily conform to the

illustrations or descriptions.

Except as provided below, no warranty or affirmation of fact,

expressed or implied, other than as stated in the “LIMITED

WARRANTY” above is made or authorized by John Deere.

1/2-Inch Heavy Duty Impact Wrench Operator's Manual 11

Product Suitability. Many jurisdictions have codes and regulations

governing sales, construction, installation, and/or use of products for

certain purposes, which may vary from those in neighboring areas.

While John Deere attempts to assure that its products comply with

such codes, it cannot guarantee compliance, and cannot be

responsible for how the product is installed or used. Before

purchase and use of a product, review the product applications,

and all applicable national and local codes and regulations, and be

sure that the product, installation, and use will comply with them.

Certain aspects of disclaimers are not applicable to consumer

products: e.g., (a) some jurisdictions do not allow the exclusion or

limitation of incidental or consequential damages, so the above

limitation or exclusion may not apply to you; (b) also, some

jurisdictions do not allow a limitation on how long an implied

warranty lasts, consequentially the above limitation may not apply to

you; and (c) by law, during the period of this limited warranty, any

implied warranties of implied merchantability or fitness for a

particular purpose applicable to consumer products purchased by

consumers, may not be excluded or otherwise disclaimed.

Prompt Disposition. John Deere will make a good faith effort for

prompt correction or other adjustment with respect to any product

which proves to be defective within limited warranty. For any

product believed to be defective within limited warranty, first write or

call dealer from whom the product was purchased. Dealer will give

additional directions. If unable to resolve satisfactorily, write to the

Mi-T-M

®

Corporation at address below, giving dealer’s name,

address, date, and number of dealer’s invoice, and describing the

nature of the defect. Title and risk of loss pass to buyer on delivery

to common carrier. If product was damaged in transit to you, file

claim with carrier.

Mi-T-M

®

Corporation, 8650 Enterprise Drive, Peosta, IA 52068

1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235

Monday - Friday 8:00 a.m. - 5:00 p.m. CST

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1/2-Inch Heavy Duty Impact Wrench Operator's Manual 13

Table Des Matieres

INTRODUCTION .................................................................................................... 12

TABLE DES MATIERESRE................................................................................... 13

SÉCURITÉ.............................................................................................................. 14-16

RECONNAÎTRE LES SYMBOLES DE MISE EN GARDE.................... 14

COMPRENDRE LES TERMES DE MISE EN GARDE ......................... 14

LISEZ LES INSTRUCTIONS D’UTILISATION ...................................... 14

PORTEZ TOUJOURS DES LUNETTES DE PROTECTION

HOMOLOGUÉES ................................................................................... 15

LE PORT D’UN CASQUE EST RECOMMANDÉ .................................. 15

LE PORT D’UNE PROTECTION RESPIRATOIRE EST

RECOMMANDÉ ..................................................................................... 15

ÉVITEZ UNE EXPOSITION PROLONGÉE AUX VIBRATIONS........... 16

PRESSION MAXIMUM DE 620 KPA..................................................... 16

N'UTILISEZ QUE DES DOUILLES ET ACCESSORIES

IMPACT .................................................................................................. 16

INSTALLATION...................................................................................................... 17

CONFIGURATION RECOMMANDÉE DE LA CONDUITE

D’ALIMENTATION EN AIR .................................................................... 17

FONCTIONNEMENT.............................................................................................. 18

ENTRETIEN ........................................................................................................... 18

DÉPANNAGE ......................................................................................................... 19

SPÉCIFICATIONS.................................................................................................. 19

CONDITIONS DE LA GARANTIE.......................................................................... 20-21

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1/2-Inch Heavy Duty Impact Wrench Operator's Manual 23

Tabla de Materias

INTRODUCCION.................................................................................................... 22

TABLA DE MATERIAS .......................................................................................... 23

SEGURIDAD .......................................................................................................... 24-26

INFORMATION DE SÉCURITÉ RECONOCER.................................... 24

PALABRAS DE ALERTA QUE ENTIENDO .......................................... 24

LAS INSTRUCCIONES DE OPERACIÓN ............................................ 24

SIEMPRE USE PROTECCIÓN PARA LOS OJOS APROBADA ......... 25

SE RECOMIENDA LA PROTECCIÓN DE LOS OÍDOS....................... 25

USE PROTECCIÓN RESPIRATORIA .................................................. 25

EVITE LA EXPOSICIÓN PROLONGADA A LA VIBRACIÓN............... 26

620 KPA PRESIÓN ATMOSFÉRICA, MÁXIMO ................................... 26

USE SOLAMENTE ACCESORIOS Y CASQUILLOS DE IMPACTO ... 26

INSTALACIÓN ....................................................................................................... 27

PREPARACIÓN DE TUBERÍA DE AIRE RECOMENDADA................. 27

OPERACIÓN .......................................................................................................... 28

MANTENIMIENTO ................................................................................................. 28

LOCALIZACION DE FALLAS................................................................................ 29

ESPECIFICACIONES ............................................................................................ 29

DECLARACION DE GARANTIA ............................................................................ 30-31

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32 1/2-Inch Heavy Duty Impact Wrench Operator's Manual

#37-0647-090403

©

Manufactured for Deere & Company

Moline, Illinois 61265

1/2-Inch Heavy Duty Impact Wrench

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