Burnham BH User manual

Category
Household fans
Type
User manual

This manual is also suitable for

8144A001R4-2/07
DNAGNITAREPO,NOITALLATSNI
ROFSNOITCURTSNIECIVRES
HB
VBDNA
SRETAEHTINU
RETAWTOHROMAETSROF
gnikeesnehW.rotcartnocgnitaehruoyllac,retaehotsriaperroecivresroF
gnitaRnonwohssarebmuNlaireSdnarebmuNledoMedivorp,retaehnonoitamrofni
.retaehehtfopotnodetacollebaL
rebmuNledoMrebmuNlaireSetaDnoitallatsnI
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2
I. PRECAUTIONS - IMPORTANT INFORMATION .................................................3
II. GENERAL INFORMATION
A. Installation Limitations ..............................................................................................4
B. Inspection on Arrival .................................................................................................4
III. INSTALLATION
A. Special Precautions ....................................................................................................4
B. Unit Suspension ........................................................................................................4
C. Unit Heater Mounting Height ....................................................................................5
D. Piping Installation ......................................................................................................5
E. Wiring Instructions .....................................................................................................5
IV. OPERATION
A. Prior to Operation ......................................................................................................8
B. Initial Start-up ............................................................................................................8
V. MAINTENANCE
A. Regular Inspection .....................................................................................................9
B. Motors ........................................................................................................................9
C. Casings .......................................................................................................................9
D. Coils ...........................................................................................................................9
VI. APPLICATION GUIDELINES
A. General Guidelines ..................................................................................................10
B. Steam Performance Data .........................................................................................11
C. Selection Procedure - Steam Application ................................................................12
D. Steam Calculation Formulas ....................................................................................13
E. Steam Correction Factors .........................................................................................14
F. Hot Water Performance Data ....................................................................................17
G. Selection Procedure - Hot Water Application ..........................................................18
H. Hot Water Calculation Formulas .............................................................................19
I. Hot Water Correction Factors ...................................................................................20
VII. OPTIONS, ACCESSORIES AND CONTROL SEQUENCES
A. Field Installed Options for Horizontal and Vertical Models ....................................21
B. Control Sequences ...................................................................................................21
C. Field Installed Options for Horizontal Models Only ...............................................21
D. Field Installed Options for Vertical Models Only ...................................................22
VIII. DIMENSIONAL DATA
A. BH Dimensional Data ..............................................................................................25
B. BV Dimensional Data ..............................................................................................26
IX. MOTOR DATA ...........................................................................................................27
WARRANTY ................................................................................................Back Cover
TABLE OF CONTENTS
3
I. IMPORTANT INFORMATION - READ CAREFULLY BEFORE INSTALLATION
The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to
important information concerning product life.
ECITON
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dnadeniatniam,dellatsnineebsahrotaidarehtfiylnodilavsirotaidarsihtrofytnarrawehT
.snoitcurtsniesehthtiwecnadroccanidetarepo
GNINRAW
ytreporpesuacnacecnanetniamroecivres,noitaretla,tnemtsujda,noitallatsnireporpmI
reporpehtnisnoitcurtsnillawollofoteruliaF.efilfossolroyrujnilanosrep,egamad
lladnatsrednudnadaeR.egamadytreporproyrujnilanosrepesuacnacredro
sihtgnicivresrogniniatniam,gnitarepo,pu-gnitrats,gnillatsnierofeb,snoitcurtsni
rofreta
ehraendetsopdnanoitidnocelbigelnierutaretildnalaunamsihtpeeK.retaeh
.naicinhcetecivresdnarenwoybecnerefer
,decneirepxenaybylnodemrofrepebtsumecivresdna,ecnanetniam,noitallatsnI
.ycnegaecivresrorellatsnielb
aegdelwonkdnadelliks
tohhcuotnikserabteltonod,snrubdiovaoT.TOHsi,noitareponinehw,retaehsihT
.secafrus
.n
erdlihcraenesuninoituacemertxeesU
.gnitareposiretaehehtrevenehwnoituacemertxeesU
dezirohtuanaotretaehnr
uteR.snoicnuflamretaehehtretfaretaehynaetarepotonoD
.riaperronoitanimaxerofytilicafecivres
.sroodtuoesu
tonoD
dednemmocertonsiesurehtoynA.launamsihtnidebircsedsaylnoretaehsihtesU
.rerutcafunamehtyb
ECITON
nosnoitcurtsnilaicepssetacidnI
ecnanetniamro,noitarepo,noitallatsni
otdetalertontubtnatropmierahcihw
.sdrazahyrujnilanosrep
GNINRAW
suodrazahyllaitnetopasetacidnI
dluoc,dediovatonfi,hcihwnoitautis
royrujnisuoires,htaednitluser
.egamadytreporplaitnatsbus
4
A.
SPECIAL PRECAUTIONS
1. Disconnect power supply before making wiring
connections to prevent electrical shock and
equipment damage. All units must be wired strictly
in accordance with wiring diagram furnished with
unit.
2. Units should not be installed in atmospheres where
corrosive fumes or sprays are present.
3. Units must not be installed in potentially explosive
or ammable atmospheres.
4. Be sure no obstructions block air intake or air
discharge of unit heater.
5. Do not install unit above recommended maximum
mounting heights (see Table 1) or below the
minimum height of eight feet.
II. GENERAL INFORMATION
A. INSTALLATION LIMITATIONS
Installation and service instructions in this manual are
applicable to the steam/hot water unit heaters which
should be installed in their proper applications for their
most effective function as overhead heating units. The
copper coils are warranted for operation at steam or
hot water pressures up to 150 psig, and/or temperatures
up to 375°F. Canadian Standards Association (CSA)
requirements state that explosion-proof units may not
be used with a uid temperature in excess of 329°F and
still maintain their explosion-proof rating, for national
electric code ignition temperature rating T3B for grain
dust.
B. INSPECTION ON ARRIVAL
1. Inspect unit upon arrival. In case of damage, report
immediately to transportation company and your
local Burnham Hydronics Representative.
2. Check rating plate on unit and motor to verify that
power input and motor speci cation meet available
electric power at point of installation.
3. Inspect unit received for conformance with
description of product ordered (including
speci cations where applicable).
III. INSTALLATION
GNINRAW
DRAUGNAFTELTUOEVOMERTONOD
.STINUVBLEDOMMORF
Figure 1: Horizontal Air Delivery
B. UNIT SUSPENSION
Horizontal Delivery Units, Model BH Series
All horizontal delivery units have two tapped holes
(3/8”-16) in the top for unit suspension. Piping
support hangers or clamps are recommended and
should be placed as close to the unit heater as
possible. For other models, independent suspension
can be made with threaded rods, pipes, or ceiling
hanger brackets.
5
Vertical Delivery Units, Model BV Series
Models BV-42 through BV-161 have 4 tapped holes
(1/2”-13) on the top surface for unit suspension.
Suspension can be made with threaded rods, pipes,
or ceiling hanger brackets. Models BV-193 through
BV-610 have angle-iron frame mounting brackets for
heavy-duty installation with applicable hardware.
C. UNIT HEATER MOUNTING HEIGHT
Do not install unit above recommended maximum
mounting heights or below the minimum height of eight
feet. The height at which unit heaters are installed is
critical. Maximum mounting heights for all units are
listed in Table 1. Maximum mounting heights for Model
BV is given for units with or without air diffusion
Figure 2: Vertical Air Delivery
No De ector
Two-Way Louver
4-Cone Anemostat
Truncone
accessories. Locate horizontal delivery unit heaters so
air streams of individual units wipe the exposed walls
of the building with either parallel or angular ow
without blowing directly against the walls. Heaters
should be spaced so the air stream from one supports
the air stream from another heater. Locate vertical
delivery unit heaters in the center area of the space to
be heated, using horizontal delivery unit heaters along
the walls where heat loss is usually greatest.
D. PIPING INSTALLATION
Horizontal and Vertical Unit Heaters
Note: Only make piping connections using two (2)
pipe wrenches. One wrench is used as a “back-up”
while the other wrench is used for applying force
necessary to tighten the tting.
The illustrations, on page 6, suggest four (4) different
piping con gurations. Refer to the ASHRAE Guide &
Specialty Manufacturer for selection of lter, piping
traps and other specialty sizing. Piping is typical for
unit heaters.
E. WIRING INSTRUCTIONS
1. Disconnect power supply before making wiring
connections to prevent electrical shock and
equipment damage. All units must be wired strictly
in accordance with wiring diagram (Figure 3).
2. All wiring must be done in accordance with the
National Electric Code and applicable local codes.
In Canada, wiring must conform to the Canadian
Electric Code. It is recommended that all wiring be
adequately grounded.
3. Electric wiring must be sized to carry the full load
amp draw of the motor, starter, and any controls that
are used with the unit heater. Overcurrent protectors
should be sized based on motor current rating shown
on the unit serial plate, and applicable national
electric code procedures.
4. All units should be installed with an electrical
junction box. Junction boxes are either integral to
the motor or to be attached to the unit casing. Units
with explosion-proof motors have an explosion-
proof junction box attached to the motor. Any
damage to or failure of Burnham Hydronics heater
units caused by incorrect wiring of the units is not
covered by Burnham Hydronics standard warranty.
6
Figure 3: 115V / 60Hz / 1PH Wiring Schematic
7
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ledoM
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yaW-owT
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enoC-3
tatsomenA
enoC-4
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.tF-thgieH .tF-thgieH .tF-thgieH .tF-thgieH .tF-thgieH .tF-thgieH .tF-thgieH
H S H S H S H S H S H S H S H S
81-HB971 24-VB117151118913111822822882
42-HB981 95-VB3102813195261410182982853
33-HB0102 87-VB412291411162715111031103803
74-HB2152 59-VB614212611162715111031103803
36-HB4192 931-VB817242813123128131633163954
68-HB5113 161-VB1213821241533202410441040105
801-HB5123 391-VB3243133261935222514461442155
121-HB6133 212-VB5273335261935222514461442155
561-HB7143 742-VB6293436271640362812571253156
391-HB8173 972-VB0354730381355303120681063157
852-HB9104 333-VB0354730371355303120671063157
092-HB0244 583-VB0354630371355303120671063157
043-HB0264 005-VB7365447391562473624791473139
016-VB63453463913614145227------------
noitidnocdradnatstagnitareposretaehroferaseulaV.enalplacitrevehtmorf°03neposr
evuollatnozirohhtiW:SETON
.)riagniretneF°06dnamaetS.isp2(
.noitisopdenepo-yllufriehtnisrotcelfedhtiweratejenocdnasrevuolyaw-owtrofsthgiehdetsiL
Table 1: Recommended Maximum Mounting Height
Unit Heater Connection for High Pressure Steam
Unit Heater Connection for Low Pressure Steam - Open Grav-
ity or Vacuum Return System
Horizontal Unit Heater Connected to
Overhead Hot Water Mains
Vertical Unit Heater Connected to
Overhead Hot Water Mains
Figure 4: Hot Water System Piping
Figure 5: Steam System Piping
8
IV. OPERATION
A. PRIOR TO OPERATION
1. Check all electrical connections to assure they are
secure.
2. Check rigidity of unit mounting. Tighten all
fasteners, if necessary.
3. Inspect piping, strainers, traps, ttings, etc.
B. INITIAL START-UP
1. Set thermostat to lowest position.
2. Turn on power supply to unit.
3. Open return gate valve, and then open supply gate
valve to unit.
4. Raise thermostat setting to desired position.
5. Adjust louvers (if provided) for desired heat
distribution.
6. To insure proper sequence of operation, cycle unit
on and off a few times by raising and lowering
thermostat setting.
7. Check for proper rotation of fan. All fans must rotate
in a counterclockwise direction when viewed from
the back (BH) of the unit heater.
9
A.
INSPECT REGULARLY
Under average conditions, it is recommended that
unit heaters be inspected before every heating season
— more often in locations where air is contaminated
with corrosive fumes, dust, soot or oil spray. Check
for dirty, clogged coils, excessive vibration and loose
connections. Inspect piping, strainers, traps, ttings, etc.
B. MOTORS
1. Cleaning
Remove grease and dirt on motor during each
inspection or lubrication. Open frame motors should
be blown clean every heating season, or whenever
coils are cleaned, whichever is sooner.
2. Lubrication
Lubricate motor according to manufacturers
instructions located on the motor. When no motor
oiling instructions are on the motor, oil the motor
every two thousand hours of operation with SAE20
motor oil for units in normal applications. Adjust
oiling according to usage and atmosphere. Some
motors do not have oil ttings. These motors are
lubricated for long life and do not require further
lubrication.
3. Overload Protection
A change in line voltage higher or lower than motor
nameplate rating may cause overheating and serious
motor damage. Check plant voltage conditions.
A separate manual starter with thermal overload
protection device is recommended for those units
that do not have motors with built in overload
protection.
C. CASINGS
1. Cleaning
Periodic cleaning of casings is recommended to
remove dirt, grease and corrosive substances that
may injure nish. Rusted or corroded spots should
be cleaned and repainted.
2. General Inspection
Tighten fan guard and motor bracket. Check fan for
proper clearance, free rotation and rm connection
to shaft. When servicing is complete, tag unit to
indicate date of inspection, lubrication and cleaning.
GNINRAW
launamsihtniderevoctnempiuqeehT
dnadeniatniam,dellatsniebdluohs
.naicinhcetdeifilauqaybdecivres
V. MAINTENANCE
ECITON
deifilauqlacolruoytcatnocecivresroF
rorotcartnocecivresdnanoitallatsni
.ynapmocytilituetairporppa
D. COILS
1. Cleaning
Clean coil at least once a year, more often under
unfavorable conditions. Unless coil is kept
reasonably free of dirt, lint and grease, its original
heating capacity will be reduced — possibly to a
serious degree, and motor damage may result.
Two commonly used cleaning methods are:
a. Loosen dirt by brushing ns on side where air
enters coil and then turn on fan to blow dirt from
unit.
b. Use high-pressure air hose to loosen dirt by
blowing from side where air leaves coil (side
adjacent to louvers on blow-through units (BH);
side adjacent to fan on draw-through units (BV)).
For thorough cleaning of coil, remove motor and
fan and spray a mild alkaline cleaning solution
over the coil. After a few minutes, follow by a
hot water rinse. (A steam gun can be used for
spraying cleaning solution and hot water.) Coils
subjected to corrosive fumes should be checked
and cleaned frequently.
2. Internal Corrosion Safeguards
Provide controlled water treatment -- don’t use
excess of boiler compounds. Contact your boiler
compound supplier for proper usage or the services
of a water treatment laboratory. Periodic internal
ushing of the coils is recommended in areas where
water supply is suspected of causing scale. Use an
alkaline-chelant solution and introduce it at the main
pump of the hydronic system. Flush thoroughly.
GNINRAW
sahcussdicalarenimrocinagronignisU
hguohtneve,dica)cirolhcordyh(citairum
,egamaderevesotdaelyam,detibihni
.egakaeldnanoisorrocgnidulcni
De-aerate boiler feed-water (particularly if large
amount of new water is used). Insure rapid continuous
and adequate condensate drainage by properly sized
and installed traps and piping. Check traps for sticking.
Clean strainers ahead of traps. (When traps don’t work,
condensate accumulates in unit heater coil; water
hammer results.) Adequately vent each unit. Use low-
pressure steam when possible.
10
VI. APPLICATION GUIDELINES
A. GENERAL GUIDELINES
1. The rst step in the design of a job is typically to
determine the heat loss. Refer to ASHRAE and
others for publications on the basic methodology
used in calculating the building or area’s heat loss.
Special attention should be paid to the building type
(architecturally) and application placement (area
use) in this procedure.
2. The second step is to decide the necessary
engineering data for design conditions such as CFM,
nal air temperature, quantity and location of units,
based on the speci c Burnham Hydronics Unit
Heater model selected.
3. Burnham Hydronics steam/hot water unit heaters’
versatility offers a wide selection of outputs and
air ow allowing almost unlimited exibility in job
design.
4. Keep the following guidelines in mind when
designing any job using steam/hot water unit
heaters:
Always direct air ow to regions of greatest heat
loss.
Use louvers for adjustment of throw length and
complete directional control of air ow.
Mount units at the lowest practical and allowable
level.
Select lower CFM models for lower installation
heights and heavily occupied areas. Select higher
CFM models for areas where higher installation is
required.
More, smaller units will provide better heat
distribution than fewer larger units.
Watch nal air temperatures on units mounted at
lower levels or in heavily occupied areas to ensure
that air is warm enough to avoid drafts being felt.
Sound classi cations: Burnham Hydronics Unit
Heaters provide exceptional heat output while
Typical BH Unit Arrangement
considering the nuisance of a loud unit. All units
were designed to minimize sound created by air ow
and motor operation by careful component selection
and inlet geometry. Sound Classi cation Table 2
shows typical rooms and their corresponding sound
class rating.
GNIDLIUBROMOORFOEPYT GNITARSSALCDNUOS
smoortseR,sreyoF,slatipsoH,seirarbiL,seciffO,sloohcS I
seitilicaFgniniDlaicremmoC,sesuohbulC,serotStnemtrapeD,smoorwohS II
sraB,smuisanmyG,serotSesuoheraW,seibboLegraL III
saerAnommoCmuidatS,spohSenihcaM,saerAgnippihS,seirotcaFllamS IIV-II
spohSnoitacirbaF,seirotcaFegraL IIV
Table 2: Sound Class Ratings*
*When placed in the paired room, the unit’s noise should be relatively comparable to the ambient sound level.
11
Table 3: Steam Performance Data -- High Motor Speed
Performance Data at Standard Conditions of 2 lb. Steam and 60°F Entering Air
Table 4: Steam Performance Data -- Reduced Motor Speed
Performance Data at Standard Conditions of 2 lb. Steam and 60°F Entering Air
B. STEAM PERFORMANCE DATA
ledoM
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ATADRIA
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gnitnuoM
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81-HB000,8157II9 7100401520181
42-HB000,42001II9 8105408590152
33-HB000,33831II010203601590153
74-HB000,74691III215203700602194
36-HB000,36362III4192021150621166
68-HB000,68853III5113043103791198
801-HB000,801054III51230551526521111
121-HB000,121405III61335771517321621
561-HB000,561886VI71430052057121071
391-HB000,391408VI81730092078221002
852-HB000,8525701V 91040093029121762
092-HB000,0928021V 024400340101221003
043-HB000,0437141V 02640315569121253
24-VB000,24571II11
51
71
11
05997730134
95-VB000,95642II31
81
02
31
051134911116
87-VB000,87523II41
91
22
41
055129901118
59-VB000,59693II61
12
42
61
5771631131199
931-VB000,931975III81
42
72
81
00524821611441
161-VB000,161176III12
82
13
12
00920941511761
391-VB000,391408VI32
13
43
32
00933461901002
212-VB000,212388VI52
33
73
52
00342181901912
742-VB000,7429201VI62
43
93
62
03155081701652
972-VB000,9723611V03
73
54
03
00850402701882
333-VB000,3338831V03
73
54
03
00668691011543
583-VB000,5834061IV03
63
54
03
06870391601893
005-VB000,0053802IV73
44
65
73
097010942301815
016-VB000,0162452IV63
34
45
63
053215432601136
YREVILEDRIALACITREV YREVILEDRIALATNOZIROH
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riAlaniF
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81-HB008,4126I 9 2101359340151
42-HB007,9128I 9 3105355421112
33-HB001,72311I 014109459311192
74-HB005,83161II218156556432104
36-HB007,15612II411207807451145
68-HB005,07492II5122040107532137
801-HB006,88963II5132042100562119
121-HB002,99314II61325141075521301
561-HB003,531465III71420991006321931
391-HB003,851956III81620132596321461
* denepoyllufsedalb,rotcelfedtejenochtiwdeppiuqesepytlacitrev,enalplacitrevmorf°03neposrevuollatnozirohhtiwstinU
.dlobninwohsera
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.atadecnamrofrep
.snoitinifeDssalCdnuoSrof7egapeeS**
YREVILEDRIALATNOZIROH
12
C.
SELECTION PROCEDURE - STEAM APPLICATION
Example 1:
GIVEN DESIGN CONDITIONS:
Unit Heater Model: BH-63
Steam Pressure: 10 lb
Entering Air Temperature: 70°F
APPLICATION PROCEDURE:
:yticapaC.1
utB
A
utB=
S
rotcaFyticapaCgnitaeHx
=60.1x000,36= rh/utB087,66
si36-HBnafoyticapacdradnatsehT
000,36 .3elbaTmorfrh/utB
rotcafnoisrevnocyticapacgnitaehmaetS
siecnatsmucr
icnevigrof 60.1 .5elbaTmorf
:etasnednoC.2
utB=etaRetasnednoC
A
maetSfotaeHtnetaL/
5.259/087,66= rh/.bl11.07=
.bl01tamaetsfotaehtnetalehT
si 5.259 .8elbaTmorf,.bl/utB
riAlaniF.3
:erutarepmeT
RTA
A
TAF(=
S
TAE-
S
rotcaFesiR.pmeTriAx)
=701x)F°06-F°21(= F°46.55
TAF
A
TAE=
A
RTA+
A
°46.55+F°07= F
F°46.521=
ta36-HBnafoerutarepmetrialanifehT
.dts sisnoitidnoc F°211 .3elbaTmorf
rofrotcafnoisrevnocesirerutarepmetri
A
siecnatsmucricnevig 70.1 .6elbaTmorf
.4gnitnuoM.xaM
:thgieH
HMM
A
HMM=
S
rotcaFnoitcerroCx
=49.0xteef41= eef61.31 t
noitidnoc.dtstathgiehgnitnuom.xamehT
si 41 .3elbaTmorf,teef
sirotcafnoitcerrocthgiehgnitnuomehT
49.0 .7elba
Tmorf
Example 2:
GIVEN DESIGN CONDITIONS:
Vertical Air Delivery requested
Heating Load: 100,000 Btu/hr
Entering Air Temperature: 50°F
Steam Pressure: 2 lb
APPLICATION PROCEDURE:
:noitceleStinU.1
utB
S
utB=
A
rotcaFyticapaCgnitaeH/
=70.1/000,001= rh/utB854,39
tceleS.)snoitidnocdradnatsta( .59-VB
ehtteemlliwledom59-VBna,3elbaTmorF
foyticapacdetarstihtiwstnemeriuqergnitaeh
000,59 .snoitidnocdradnatst
arh/utB
gnitaeHlautcA.2
:yticapaC
snoitidnoclautcata59-VBnafoyticapacehT
utBeblliw
A
utB=
S
rotcaFyticapaCgnitaeHx
=70.1x000,59= rh/utB056,101 .
rofrotcafnoisrevnocyticapacgnitaehmaetS
siecnatsmucricnevig 70.1 .5elbaTmorf
13
D.
STEAM CALCULATION FORMULAS
1. Refer to Table 5:
a. To determine the heating capacity (Btu/hr) of a
unit heater at a steam pressure and/or entering
air temperature other than standard conditions of
2 lb. Steam and 60°F entering air temperature.
b. To nd actual unit heater capacity when
operating at non-standard (actual) conditions:
Btu
A
= Btu
S
x Heating Capacity Factor
c. To select a heater capacity based on standard
conditions to meet a heating capacity at non-
standard (actual) conditions:
Btu
S
= Btu
A
/ Heating Capacity Factor
2. Refer to Table 6:
a. To determine the air temperature rise of a unit
heater at a steam pressure and/or entering air
temperature other than standard conditions of
2 lb. Steam, 60°F entering air temperature.
b. To nd actual air temperature rise of unit
heater when operating at non-standard (actual)
conditions:
ATR
A
= (FAT
S
- EAT
S
) x Air Temperature Rise
Factor
c. To nd actual nal air temperature of unit
heater when operating at non-standard (actual)
conditions:
FAT
A
= EAT
A
+ ATR
A
3. Refer to Table 7:
To determine how non-standard steam pressures
(other than 2 lb.) affect mounting height.
Max. Mounting Height
A
= Max. Mounting
Height
S
x Correction Factor
4. Refer to Table 8:
To determine the rate of condensate production at
steam pressures other than 2 lb.
Condensate Rate = Btu
A
/ Latent Heat of Steam
5. Terminology:
a. ATR
A
= Air temperature rise at non-standard
(actual) conditions
b. Btu
A
= Capacity at actual operating conditions
c. Btu
S
= Capacity at standard conditions (2 lb.
Steam, 60°F entering air temperature) from
Tables 3 and 4.
d. EAT
A
= Entering air temperature at non-standard
actual) conditions
e. EAT
S
= Entering air temperature at standard
conditions (60°F)
f. FAT
A
= Final air temperature at non-standard
(actual) conditions
g. FAT
S
= Final air temperature at standard
conditions from Tables 3 and 4.
h. Max. Mounting Height
A
= Maximum mounting
height at actual conditions
i. Max. Mounting Height
S
= Maximum mounting
height at standard conditions
14
E.
STEAM CORRECTION FACTORS
Table 5: Steam Heating Capacity Conversion Factors
tinU
retaeH
sepyT
gniretnE
.pmeTriA
)F°(
)GISP(ERUSSERPMAETS
0 2 5 01 51 02 03 04 05 06 07 57 08 09 001 521 051
01-45.195.146.137.108.168.179.160.231.202.262.282.213.263.214.215.206.2
054.105.155.146.117.177.178.169.140.290.261.281.212.262.213.214.205.2
0173.114.164.155.116.186.187.168.149.100.260.290.211.261.202.213.204.2
0272.123.173.164.135.185.186.177.158.109.169.199.120.260.211.212.203.2
0391.142.192.183.144.105.106.186.167.118.178.109.139.179.120.211.202.2
0411.161.112.192.143.124.115.106.176.137.187.118.148.188.139.120.211.2
0530.180.131.112.182.133.134.115.185.146.107.127.157.197.148.139.120.2
0669.000.150.131.191.152.153.134.105.165.116.146.166.117.157.148.139.1
0788.039.079.060.121.171.172.153.124.174.135.155.185.126.166.167.148.1
0818.058.009.089.040.101.191.172.143.193.154.174.105.145.185.186.167.1
0947.087.038.019.079.020.121.191.162.113.173.104.124.164.105.195.176.1
00176.017.067.048.009.059.040.121.191.142.192.123.143.183.124.115.195.1
01-94.125.185.146.107.157.138.109.169.120.270.201.211.251.291.272.243.2
014.154.105.175.126.176.157.128.178.149.199.120.240.280.211.291.262.2
0133.173.124.194.155.106.186.157.118.178.129.149.169.100.230.211.281.2
0252.192.143.114.174.125.116.186.147.197.148.168.188.129.159.199.101.2
0381.122.172.143.104.154.135.116.176.127.167.197.108.148.188.119.130.2
0411.151.102.172.123.173.164.135.195.146.196.117.137.177.108.188.159.1
0530.170.121.191.152.103.193.164.125.175.126.146.166.196.137.118.188.1
0669.000.150.121.181.132.123.193.154.105.155.175.195.126.166.147.118.1
0709.039.089.050.111.161.152.123.183.134.174.194.115.155.195.176.147.1
0838.068.019.089.040.190.181.152.113.163.104.124.144.184.125.106.176.1
0967.008.058.019.079.020.111.181.142.192.133.163.183.114.154.135.106.1
001
96.037.087.058.009.069.040.111.171.122.172.192.113.143.183.164.135.1
YREVILEDLACITREVYREVILEDLATNOZIROH
15
Table 6: Air Temperature Rise Conversion Factors
)GISP(erusserPmaetS
2501510203040506070809001521051571
rotcaFnoitcerroC
00.179.049.029.098.068.048.028.008.097.077.067.057.047.027.017.0
Table 7: Steam Unit Heater Mounting Height Correction Factors
tinU
retaeH
sepyT
gniretnE
.pmeTriA
)F°(
)GISP(ERUSSERPMAETS
0 2 5 01 51 02 03 04 05 06 07 57 08 09 001 521 051
01-33.183.134.105.165.116.107.187.148.119.159.179.100.240.280.271.252.2
082.133.183.154.115.165.156.137.197.168.119.139.159.100.240.231.212.2
0142.172.133.104.164.125.106.186.147.118.168.198.119.159.199.190.271.2
0271.122.172.153.124.164.155.126.196.157.118.148.168.109.159.140.221.2
03
21.171.112.192.163.114.115.185.156.117.167.197.128.168.198.199.170.2
0470.111.161.142.101.163.164.145.106.166.117.147.167.118.158.149.130.2
0510.160.111.191.142.103.104.184.155.116.166.196.127.157.197.198.189.1
0669.000.150.131.191.152.153.134.105.165.116.146.166.107.157.148.139.1
0709.049.000.170.141.191.192.183.154.105.165.185.116.156.196.197.178.1
0848.088.039.020.180.141.142.123.193.154.115.135.165.106.146.147.138.1
0987.038.088.059.020.180.181.162.133.104.154.174.194.145.195.186.177.1
00127.067.028.009.079.020.121.112.182.133.193.124.144.194.135.136.117.1
01-63.114.164.145.116.176.177.158.129.199.150.280.201.251.291.292.293.2
013.153.104.184.155.116.117.197.168.139.199.120.240.290.241.242.233.2
0152.192.153.134.194.155.156.147.118.188.149.169.199.140.280.281.272.2
0291.142.192.173.144.105.106.186.157.128.188.119.139.100.220.221.222.2
0331.181.132.113.183.144.145.126.196.167.128.158.178.129.179.170.261.2
0480.121.171.152.123.183.184.165.146.107.167.197.118.168.119.110.201.2
0520.160.121.102.162.123.124.115.185.156.107.137.157.108.158.159.140.2
0669.000.160.141.102.162.163.154.125.185.156.176.107.147.197.198.199.1
0709.049.000.180.141.102.103.193.164.135.195.126.146.196.137.138.139.1
0848.088.049.020.190.151.152.133.104.174.135.165.185.136.176.177.178.1
0987.028.088.069.020.180.181.172.143.114.174.105.125.175.116.117.118.1
001
27.067.028.098.079.020.121.112.182.153.114.134.164.115.155.156.157.1
YREVILEDLACITREVYREVILEDLATNOZIROH
16
Table 8: Properties of Steam
eguaG
erusserP
)GISP(
pmeT
)F°(
taeHtnetaL
).bl/utB(
eguaG
erusserP
)GISP(
pmeT
)F°(
taeHtnetaL
).bl/utB(
eguaG
erusserP
)GISP(
pmeT
)F°(
taeHtnetaL
).bl/utB(
eguaG
erusserP
)GISP(
pmeT
)F°(
taeHtnetaL
).bl/utB(
00.2123.079
43
4.9727.429 070.6133.798 9016.3434.578
25.8122.669 639.1829.229 277.7130.698 2114.5439.378
44.4224.269 833.4821.129 473.9138.498 5112.7435.278
52.7226.069 047.6823.919 679.0235.398 8119.8430.178
68.9228.859 240.9826.719 874.2233.298 1217.0536.968
88.4326.559 443.1929.519 089.3231.198 4214.2532.868
014.9325.259 645.3923.419 284.5239.988 5219.2538.768
217.3426.949 846.5927.219 489.6238.888 7210.4539.668
418.7428.649 057.7922.119 684.8236.788 0317.5535.568
616.1522.449 257.9927.909 888.9235.688 3313.7531.468
813.5527.149 457.1032.809 092.1334.588 6319.8539.268
028.8523.939 656.3037.609 295.2333.488 9314.0635.168
221.2629.639 855.5033.509 499.3332.388 2410.2633.068
423.5627.439 063.7039.309 692.5331.288 5415.3630.958
623.8625.239 261.9035.209 896.6331.188 0519.5639.658
823.1725.039 469.0132.109 0019.7330.088 5714.7738.648
031.4725.829 666.2139.998 3018.9335.878 0029.7832.738
238.6726.629 864.4136.898 6017.1439.678 5223.7935.828
17
Table 10: Hot Water Performance Data -- Reduced Motor Speed
Table 9: Hot Water Performance Data -- High Motor Speed
F. HOT WATER PERFORMANCE DATA (at Standard Conditiions of 200°F Entering Water, 60°F Entering Air and
20°F Water Temperature Drop)
ledoM
epyT
ledoM
rebmuN .rH/UTB
ATADRETAW ATADRIA
MPG
erusserP
porD
fo.tf(
)retaw
xaM/niM
MPG
dnuoS
**ssalC
.xaM
gnitnuoM
*).tf(thgieH
taeH
tadaerpS
*thgieH.xaM mfC
teltuO
yticoleV
)mpF(
riAlaniF
.pmeT
)F°(
81-HB000,313.194.00.5/3.0II9 8100400509
42-HB003,717.138.00.5/3.0II010205407569
33-HB005,425.221.00.01/4.0II112203659469
74-HB008,334.312.00.01/4.0III3162037085301
36-HB005,647.474.00.51/5.0III5103021109589
68-HB009,162.697.00.51/5.0III61130431017301
801-HB000,181.858.00.02/5.0III61330551506801
121-HB000,090.940.10.02/7.0III71635771096701
561-HB000,3313.3184.20.03/0.2VI81830052537901
391-HB000,6516.5153.30.03/0.2VI91040092058011
852-HB000,8918.9145.30.04/5.2V02240093598701
092-HB000,4224.2254.40.04/5.2V12640034099801
043-HB000,3723.7
242.30.05/5.2V22050315549901
24-VB005,031.390.00.01/5.0II11
51
71
11
05967719
95-VB003,445.481.00.51/8.0II41
91
12
51
051104979
87-VB005,850.634.00.02/0.1II51
12
32
61
055109969
59-VB000,172.716.00.52/3.1II71
32
52
71
5771231199
931-VB000,1113.1148.00.03/0.1III81
52
82
91
00521821301
161-VB008,8211.3111.10.04/3.1III22
03
33
12
00928841301
391-VB007,2415.4118.00.05/5.1VI42
33
63
42
0093046159
212-VB000,9511.6189.00.06/0.2VI52
53
73
52
0034908169
742-VB000,7919.9156.10.06/0.2VI72
63
04
72
0315308179
972-VB000,0222.2210.20.57/3.2V13
93
74
13
0085730279
333-VB000,5627.6272.10.57/8.2V03
83
64
03
0066669199
583-VB000,8031.1386.10.57/3.3IV33
04
94
33
0687829179
005-VB000,3049.0423.20.001/0.3IV04
84
06
04
09701784249
016-VB000,9543.6424.20.001/0.6IV93
74
85
04
05321343279
YREVILEDRIALACITREV YREVILEDRIALATNOZIROH
ledoM
epyT
ledoM
rebmuN
.rH/UTB
ATADRETAW ATADRIA
MPG
erusserP
porD
fo.tf(
)retaw
dnuoS
**ssalC
.xaM
gnitnuoM
*).tf(thgieH
taeH
tadaerpS
*thgieH.xaM mfC
teltuO
yticoleV
)mpF(
riAlaniF
.pmeT
)F°(
81-HB066,013.194.0I9 3101309329
42-HB681,417.138.1I 014105305489
33-HB090,025.221.0I 116109409389
74-HB617,724.312.0II3181565554501
36-HB031,837.474.0II5112078064101
68-HB857,052.697.0II61220401055501
801-HB024,661.858.0II61320421584011
121-HB008,370.940.1II71625141555801
561-HB060,9013.3184.2III81720991095111
391-HB029,7216.5153.3III91820132086111
* denepoyllufsedalb,rotcelfedtejenochtiwdeppiuqesepytlacitrev,enalplacitrevmorf°03neposrevuollatnozirohhtiwstinU
.dlobninwohsera
yrosseccateltuolanoitiddarof12egapeesesaelP.srotcelfedtuohtiwstinurofsiataddaerps/thgiehgnitnuomdedlob-noN
.atadecnamrofrep
.snoitinifeDssalCdnuoSrof7egapeeS**
YREVILEDRIALATNOZIROH
18
G.
SELECTION PROCEDURE - HOT WATER APPLICATION
:yticapaC.1
utB
A
utB=
S
rotcaFyticapaCgnitaeHx
=272.1x003,44= rh/utB053,65
si95-VBnafoyticapacdradnatsehT
003,44 .9elbaTmorfrh/utB
rotcafnoisrevnocyticapacgnitaehmaetS
siecnatsmucricnevigrof 272.1 .11elbaTmorf
:etaRwolFretaW.2
dradnatssaemaS
anopudesabsi95-VBnoyticapacdradnatsehT
foetarwolfretaw 5.4 .9elbaTmorf,MPG
riAlaniF.3
:erutarepmeT
TAF
A
TAE=
A
TAE+064([+
A
/)
mfCx675(
S
utB/)
A
])1-
TAF
A
/)07+064([+F°07=
=])1-053,65/)0511x675( F°911
si95-VBnafowolfriadradnatsehT 0511 ,MFC
.9elbaTmorf
.4gnitnuoM.xaM
:thgieH
DTW
A
utB=
A
/053,65=)AGx084(/
=)5.4x084( F°90.62
anopudesabsi95-VBnoyticapacdradnatsehT
foetarwolfretaw 5.4 .9elbaTmorf,MPG
gnitnuoM.xaM.5
:thgieH
HMM
A
HMM=
S
rotcaFnoitcerroCx
=68.0xteef41= teef0.21
noitidnocdradnatstathgiehgnitnuom.xamehT
si 41 .9elbaTmorf,teef
sirotcafnoitcerrocthgiehgnitnuomehT
68.0 .41elbaTmorf
Example 1:
GIVEN DESIGN CONDITIONS:
Unit Heater Model: BV-59, Entering Water Temperature: 250°F, Entering Air Temperature: 70°F
APPLICATION PROCEDURE:
Example 2:
GIVEN DESIGN CONDITIONS:
Horizontal Air Delivery requested, Heating Load: 120,000 Btu/hr, Entering Air Temp.: 50°F, Entering Water Temp.:
180°F
:noitceleStinU.1
utB
S
utB=
A
rotcaFyticapaCgnitaeHx
=049.0/000,021= rh/utB066,721
tceleS.)snoitidnocdradnatsta( .561-HB
rofrotcafnoisrevnocyticapacgnitaehretaWtoH
siecnatsmucricnevig 049.0 .11elbaTmorf
gnitaeHlautcA.2
:yticapaC
lautcata561-HBnafoyticapacehT
utBeblliwsnoitidnoc
A
utB=
X
gnitaeHx
=049.0x000,331=rotcaFyticapaC
rh/utB020,521
rofrotcafnoisrevnocyticapacgnitaehretaWtoH
siecnatsmucricnevig 049.0 .11elbaTmorf
riAlaniF.3
:erutarepmeT
TAF
A
TAE=
A
TAE+064([+
A
utB(x)
A
/)
mfCx675(
S
x05+064([x05=])
=])0052x675(/)020,521( F°49
siecnatsmucricnevigrofmfC 0052 morf
.9elbaT
.4erutarepmeTretaW
:porD
DTW
A
utB=
A
MPGx084(/
A
)
=)3.31x084(/020,521= °5.91 F
MPG
A
siecnatsmucricnevigrof 3.31 morf
.9elbaT
gnitnuoM.xaM.5
:thgieH
HMM
A
HMM=
S
tcerroCx rotcaFnoi
=80.1x81= teef4.91
sirotcafnoitcerrocthgiehgnitnuomehT 80.1
.41elbaTmorf
APPLICATION PROCEDURE:
19
H.
HOT WATER CALCULATION FORMULAS
1. Refer to Table 11:
a. To determine the heating capacity (Btu/hr) of a
unit heater at a water temperature and/or entering
air temperature other than standard conditions of
200°F entering water temperature, 60°F entering
air temperature.
b. To nd actual unit heater capacity when
operating at non-standard (actual) conditions:
Btu
A
= Btu
S
x Heating Capacity Factor
c. To select a heater capacity based on standard
conditions to meet a heating capacity at non-
standard (actual) conditions:
Btu
S
= Btu
A
/ Heating Capacity Factor
2. Refer to Table 12:
a. To determine how water temperature drop affects
heat capacity in Btu, water ow rate is in GPM
and pressure drop in feet of water. These factors
should be applied to the values at actual entering
water and air temperature conditions.
b. To nd actual unit heater capacity or ow rate
or pressure drop when operating at non-standard
(actual) conditions:
Btu
A
= Btu
S
x Btu Correction Factor
GPM
A
= GPM
S
x GPM Correction Factor
WPD
A
= WPD
S
x WPD Correction Factor
c. To select a heater capacity based on standard
conditions to meet a heating capacity at non-
standard (actual) conditions:
Btu
S
= Btu
A
/ Btu Correction Factor
d. Other useful formulas:
FAT
A
= EAT
A
+ [(460 + EAT
A
) x (Btu
A
) / (576 x
Cfm
S
)] For BH units only
FAT
A
= EAT
A
+ [(460 + EAT
A
) / (576 x Cfm
S
/
Btu
A
)-1)] For BV Units only
3. Refer to Table 13:
a. To determine how glycol solutions affect heater
capacity. These factors should be applied to the
heater capacity at actual entering water and air
temperature conditions.
b. To nd actual unit heater capacity when operated
with glycol solution:
Btu
AG
= Btu
S
(or Btu
A
) x Glycol Correction
Factor
c. To select a heater capacity based on standard
conditions to meet a heating capacity with glycol
solution:
Btu
S
(or Btu
A
) = Btu
AG
/ Glycol Correction
Factor
4. Refer to Table 14:
To determine how water temperatures other than
200°F affect mounting height of unit.
Max. Mounting Height
A
= Max. Mounting
Height
S
x Correction Factor
5. Terminology:
a. Btu
A
= Capacity at non-standard (actual)
conditions
b. Btu
AG
= Capacity with Glycol solution
c. Btu
S
= Capacity at standard conditions (200°F
entering air temperature, 60°F entering air
temperature) from Tables 9 and 10
d. Cfm
S
= Unit air ow as found in Tables 9 and 10
e. EAT
A
= Entering air temperature at actual
conditions
f. FAT
A
= Final air temperature at actual conditions
g. GPM
A
= Water ow rate at actual conditions in
GPM
h. GPM
S
= Flow rate at standard conditions (200°F
entering water temperature, 60°F entering air
temperature) from Tables 9 and 10
i. Max. Mounting Height
A
= Maximum mounting
height at actual conditions
j. Max. Mounting Height
S
= Maximum mounting
height at standard conditions
k. WPD
A
= Water pressure drop at non-standard
(actual) conditions
l. WPD
S
= Water pressure drop at standard
conditions (200°F entering water temperature,
60°F entering air temperature) from Tables 9 and
10
20
riAgniretnE
)F°(.pmeT
)F°(ERUTAREPMETRIAGNIRETNE
0 01 02 03 04 05 06 07 08 09 001
001
967.0386.0995.0815.0934.0163.0682.0212.0041.0960.0000.0
011
648.0957.0476.0295.0215.0434.0753.0382.0012.0831.0860.0
021
329.0538.0947.0666.0585.0605.0924.0353.0972.0702.0731.0
031
000.1119.0428.0047.0856.0875.0005.0424.0943.0672.0502.0
041
770.1789.0998.0418.0137.0156.0175.0494.0914.0543.0372.0
051
451.1360.1479.0888.0508.0327.0346.0565.0984.0414.0243.0
061
132.1931.1940.1269.0878.0597.0417.0636.0955.0384.0014.0
071
803.1512.1421.1630.1059.0768.0687.0607.0926.0255.0874.0
081
583.1192.1991.1011.1420.1049.0758.0777.0996.0126.0745.0
091
294.1763.1472.1481.1790.1210.1929.0848.0867.0096.0516.0
002
935.1344.1943.1852.1071.1480.1000.1819.0838.0957.0486.0
012
516.1915.1424.1233.1342.1751.1170.1989.0809.0828.0257.0
022
269.1495.1994.1604.1213.1922.1341.1060.1879.0798.0028.0
032
967.1076.1375.1084.1093.1103.1142.1031.1840.1669.0988.0
042
648.1647.1946.1455.1364.1373.1682.1102.1811.1530.1759.0
052
329.1228.1327.1826.1635.1644.1753.1272.1881.1401.1520.1
062
000.2898.1897.1207.1906.1815.1924.1243.1752.1371.1490.1
072
770.2479.1378.1677.1286.1095.1005.1314.1723.1242.1261.1
082
451.2050.2849.1058.1557.1366.1175.1384.1793.1113.1032.1
092
132.2621.2320.2429.1928.1437.1346.1455.1764.1083.1003.1
003
803.2202.2890.2899.1209.1708.1417.1526.1735.1944.1763.1
I. HOT WATER CORRECTION FACTORS
Table 11: Hot Water Heating Capacity Conversion Factors
Table 12: Correction Factors for Varying Water Temperature Drop*
Table 13: Ethylene Glycol Correction Factors**
Table 14: Hot Water Unit Heater Mounting Height Correction Factors***
)F°(,porDerutarepmeTretaW
5 01 51 02 52 03 53 04 54 05 55 06
rotcaFnoitcerroCutB
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46.412.204.100.167.016.005.024.063.003.062.032.0
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42.7123.458.100.116.014.003.022.081.041.021.011.0
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Burnham BH User manual

Category
Household fans
Type
User manual
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