Kenmore 640-122390-115 Owner's manual

Brand: Kenmore

Model: 640-122390-115

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

Assembly Instructions/UseandCareManual

LiquidPropaneGasGrill

Model No. 415.16115 and 640-122390-115

ThisGrillisFor

Outdoor UseOnly

• Read this manual before cooking on

grill. Failure to follow all

manufacturer's instructions could

result in fire or e×plosion which could

cause property damage, personal

injury or death.

- Combustion by-products produced

when using this product contain

chemicals known to the State of

California to cause cancer, birth

defects, or other reproductive harm.

CAUTION

- Read and follow all Safety

Statements, Assembly instructions

and Use & Care Directions before

attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these

instructions. Wear protective gloves

if necessary.

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

• EspaSol

Assembly Questions?

Call 1-800-241-7548

Parts Ordering:

Call 1-800-4-MY-HOME ®

To InstallerlAssembler: Leave

these instructions with

consumer,

To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

@2006Sears,RoebuckandCo.,All RightsReserved PrintedinChina 464321607and464321407°80009281,11-01-06

ifyou smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediatelycall your gas

supplier or your fire department,

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored inthe vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

Ifyou havequestionsor needassistanceduring assembly,

pleasecall 1-800-241-7548.Youwill be speakingto a

representativeof thegrill manufacturerand nota Sears

employee.Toorder new parts call Searsat 1-800-4-MY-HOME®.

Product Record

iMPORTANT:Filloutthe productrecord informationbelow.

Model Number

Serial Number

See ratinglabel on grillfor serial number.

Date Purchased

Safety Symbols

The symbolsand boxesshown belowexplainwhat eachheading

means.Readandfollow all ofthe messagesfound throughout

the manual.

DANGER: Indicatesan imminentlyhazardoussituation

which, if notavoided,will resultin death or serious injury.

WARNING: Be alertto the possibilityof serious bodily injury

ifthe instructionsare notfollowed.Be sure to read and

carefullyfollowall of the messages.

CAUTION

CAUTION: Indicatesa potentiallyhazardous situationwhich,

ifnot avoided,may resultin minoror moderate injury.

Installation Safety Precautions

• Usegrill, as purchased,onlywith LP (propane)gas and the

regulator/valveassembly supplied.

• Grill installationmustconformwith localcodes,or in their

absence of localcodes,with either the NationalFuel Gas

Code,ANSI Z223.1/NFPA 54, NaturalGasand Propane

Installation Code, CSAB149.1,or Propane Storageand

Handling Code,B149.2, or the Standardfor Recreational

Vehicles,ANSlA 119.2/NFPA1192,andCSAZ240RV Series,

Recreational VehicleCode,as applicable.

, All electricalaccessories(such as rotisserie)mustbe

electrically groundedin accordancewith local codes,or

National ElectricalCode,ANSl/ NFPA70. Keepany electrical

cords and/orfuel supply hoses awayfrom any hot surfaces.

, Grill isnotfor usein or on recreationalvehiclesand/orboats.

, This grill issafety certifiedfor use in the UnitedStatesonly. Do

not modifyfor use inanyother location.Modificationwill result

in a safety hazard.

CAUTION

For residential useonly. Do not use for commercial

cooking.

2• 464321607and464321407

ForYour Safety...................................... 2

Grill Service Center................................... 2

Product Record Information............................ 2

SafetySymbols...................................... 2

InstallationSafetyPrecautions.......................... 2

KenmoreGrillWarranty ............................... 3

Use and Care..................................... 4-11

Parts List.......................................... 12

Parts Diagram...................................... 13

Assembly ....................................... 14-23

Troubleshooting.................................. 24-26

Repair Protection Agreements

Congratulationson makinga smartpumhase.Your new

Kenmore®product isdesignedand manufacturedfor years of

dependableoperation. Butlike all products, it may requirerepair

from time to time.That's when havinga Repair Protection

Agreementcan save you moneyand aggravation.

Purchasea RepairProtectionAgreementnow and protect

yourselffromunexpectedhassleand expense.

Here'swhat's includedin theAgreement:

[] Expert service by our 12,000professionalrepairspecialists

Unlimited service and no charge for partsand labor on all

coveredrepairs

[] Product replacement if yourcovered productcan't befixed

[] Discount of 10%from regular priceof serviceand service-

relatedpartsnotcovered by theagreement;also, 10%off

regularpriceof preventivemaintenancecheck

[] Fast help by phone - phone supportfrom a Sears

technicianon productsrequiring in-homerepair,plus

convenientrepair scheduling

Onceyou purchasetheAgreement,a simple phonecall is all that

it takesfor youto scheduleservice. Youcan call anytimedayor

night, or schedulea serviceappointmentonline.

Sears hasover 12,000professionalrepairspecialists,who have

access toover4.5 millionquality parts and accessories.That's

the kindof professionalismyou cancounton to help prolong the

lifeof your new purchasefor yearsto come. Purchaseyour

RepairProtectionAgreement today!

Some limitationsand exclusions apply.

For pricesand additional informationcall 1-800-827-6655.

SearsInstallationService

For Searsprofessionalinstallationof homeappliances,garage

door openers,water heaters,and othermajorhome items,in the

U.S.A. call 1-800-4-MY-HOME®

One-YearFullWarrantyon KenmoreGrill

Ifthisgrillfailsduetoadefectinmaterialorworkmanshipwithin

oneyearfromthedateofpurchase,call1-800-4-MY-HOME®to

arrangeforfreerepair(orreplacementifrepairprovesimpossible).

Five-Year Limited Warranty on Stainless Steel Burners

For five years from the date of purchase, any stainless steel burner

that ruststhrough will be replacedfree ofcharge. After the first

year from the date of purchase, you payfor labor if you wish to

have it installed.

All warranty coverage excludes ignitor batteriesand grill part paint

loss, discoloration or rusting,which are either expendableparts

that canwear out from normal usewithin the warranty period, or

are conditions that can be the result of normal use, accidentor

improper maintenance.

Allwarrantycoverageisvoidifthisgrilliseverusedforcommercial

or rentalpurposes.

Allwarrantycoverageappliesonlyifthisgrillisusedin theUnited

States.

Thiswarrantygivesyouspecificlegalrights,andyoumayhave

otherrightswhichvaryfromstatetostate.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

464321607and464321407• 3

LP Tank

• NEVERstore a spare LP tank under or near grill or in

enclosed areas

hi, _ _Siii_ i_

• Neverfill the cylinderbeyond 80% full,

• An overfilled or improperlystoredtank is a hazard due

to possiblegas release from the safety relief valve.

• Ifyou see, smell or hear escaping gas, immediatelyget

away from the LP tank/grill and call your fire

department.

• If the above is not followed exactly, a fire causing

death or serious injury may occur.

• The LP tank used with your grill must meet the following

requirements:

• Use LP tanks onlywith these required measurements:12"

(30.5cm)(diameter)x 18" (45.7cm) (tall)with 20 Ib. (9 kg.)

capacity maximum.

, LP tanks mustbe constructedand marked in accordancewith

specificationsfor LP tank ofthe U.S.Departmentof

Transportation(DOT).SeeLP tank collarfor marking.

• LP tank valvemust have:

, Type 1 outletcompatiblewith

regulatororgrill.

, Safety reliefvalve.

, UL listed OverfillProtection

OPDHandWheel

Device (OPD).This OPDsafety

feature is identifiedby a uniquetriangularhand wheel. Use

only LP tanks equipped with this type of valve.

, LP tank must be arrangedfor vaporwithdrawaland include

collarto protectLPtank valve.

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic,odorless andcolorlesswhen produced. For

Your Safety, LP gas hasbeengivenan odor (similarto rotten

cabbage)so thatit canbe smelled.

• LP gas is highlyflammable and may igniteunexpectedlywhen

mixedwith air.

LP Tank Removal, Transport And Storage

, TurnOFFall control knobs and LP tankvalve.Turncoupling

nut counterclockwiseby handonly - do notusetoolsto

disconnect.LiftLP tank wire upwardoff of LPtank collar, then

lift LP tankup and off of support bracket. Installsafety caponto

LP tank valve.Alwaysuse capandstrap suppliedwithvalve.

Failure to use safety cap as directed may result in serious

personalinjury andlor propertydamage.

LPTankValve

Salty Cap

Retainer Strap

, A disconnectedLP tank in storage or being transportedmust

havea safety capinstalled (asshown). Donot storean LP tank

in enclosedspaces such as a carport,garage, porch,covered

patioor otherbuilding.Neverleavean LPtank insideavehicle

which may becomeoverheated bythe sun.

, Do notstorean LPtank in an areawhere childrenplay.

4 • 464321607and464321407

LP Tank Filling

• Use only licensedand experienceddealers.

• LP dealer must purge tank beforefilling.

• Dealershould NEVERfill LP tank morethan 80%of LP tank

volume.Volumeof propane intank will vary by temperature.

• A frosty regulatorindicatesgas overfill.Immediatelyclose LP

tank valve andcall localLP gas dealerfor assistance.

, Do not releaseliquid propane(LP) gas intothe atmosphere.

This is a hazardouspractice.

, Toremovegas from LP tank,contact an LPdealer or call a

localfire departmentfor assistance.Checkthe telephone

directoryunder"Gas Companies"for nearestcertified LP

dealers.

LP Tank Exchange

, Many retailersthat sell grillsoffer you theoption of replacing

yourempty LPtank throughanexchange service.Use only

those reputableexchangecompaniesthat inspect, precisionfill,

test and certifytheir cylinders. Exchange your tank only for

an OPDsafety feature-equipped tank as described in the

"LP Tank" section of this manual,

• Alwayskeep newand exchanged LP tanksin upright position

during use, transitor storage.

, Leak test new and exchanged LP tanks BEFORE

connecting to grill.

Connecting Regulator To The LP Tank

1. LP tank mustbe properlysecured onto grill.(Refer to

assemblysection.)

2. Turnall control knobsto the OFF position.

3. TurnLP tank OFFbyturning OPDhandwheelclockwiseto a

ful! stop.

4. Removethe protectivecapfrom LPtank valve.Always use

capandstrap suppliedwith valve.

LP Tank Leak Test

For your safety

• Leaktest mustbe repeatedeach timeLP tank is exchangedor

refilled.

• Do notsmokeduring leak test.

• Do notuse anopenflame tocheck forgas leaks.

• Grill must be leaktestedoutdoors in awell-ventilatedarea,

awayfrom ignitionsourcessuch as gasfired or electrical

appliances.Duringleaktest, keepgrill away from openflames

or sparks.

, Use a clean paintbrushand a 50/50 mildsoap andwater

solution.Brushsoapy solution ontoareas indicated byarrows

in figure below.Leaks are indicatedbygrowingbubbles.

If"growing"bubblesappear do notuse or move the LPtank.

Contact an LPgassupplieror yourfire department!

,L Do not use householdcleaning agents. Damageto gas

traincomponentscan result.

Type 1outlet with

thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

5. Holdregulatorand insert nipple into LP

tank valve.Hand-tightenthecoupling

nut, holding regulatorin a straightline

with LP tank valveso as notto cross-

threadthe connection.

Nipplehasto becentered

intotheLPtank valve.

464321607and 464321407• 5

Hold coupling nut and regulator

as shown for proper connection

to LP tank valve.

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

2. Be sureregulator istightlyconnectedto LPtank.

3. Completelyopen LP tank valve byturning OPDhand wheel

counterclockwise,Ifyou hear a rushing sound,turn gasoff

immediately,Thereis a major leakatthe connection, Correct

before proceeding bycalling Searsfor replacementpartsat

1-800-4-MY-HOME®.

4. Brushsoapy solutiononto areaswhere bubblesare shown in

picture below:

6. Turnthe coupling nutclockwiseandtightento a full stop. The

regulatorwill seal on the back-checkfeature inthe LP tank

valve, resulting in someresistance.An additional one-half to

three-quarters turn is requiredto complete the

connection, Tighten by hand only - do not use tools,

NOTE:

Ifyou cannotcompletethe connection,disconnectregulatorand

repeatsteps 5and 6. If you are still unabletocompletethe

connection,do not use this regulator!

, Do notinsertany toolor foreign objectsinto thevalve outlet

or safety reliefvalve. Youmay damagethevalve and cause

a leak. Leaking propanemay result in explosion,fire,severe

personalinjury,or death..

, If a leakis detectedat anytime, STOPand callthe fire

department.

, If you cannotstop a gas leak, immediatelyclose LPtank

valve and call LPgas supplieror your fire department!

,ANeverremovethreaded

orificeatend ofvalve.

5. if "growing" bubblesappear,thereis a leak. Close LP tank

valve immediatelyand retightenconnections.If leaks cannot

be stopped do not try to repair, CallSearsfor replacement

partsat 1-SO0-4-iVIY-HOME®.

6. Always close LP tankvalve after performingleak testby

turninghandwheelclockwise.

, Never attemptto attachthis grillto theself-containedLP gas

systemof acamper traileror motor home.

, Do notuse grilluntil leak-tested.

6• 464321607and464321407

For Safe Use Of Your Grill And To Avoid Serious

injury:

• Do notlet childrenoperateor playnear grill.

• Keep grill areaclearand free from materialsthat burn.

• Do notblockholes in bottomor backof grill.

• Check burnerflamesregularly.

• Use grill only inwell-ventilatedspace.NEVERusein

enclosedspace such as carport,garage, porch,covered

patio, or underan overheadstructure d any kind.

• Do notuse charcoalor ceramicbriquets in agas grill.

(Unlessbriquetsare suppliedwith yourgrill.)

• Use grill at least 3ft. from any wall or surface. Maintain

10 ft. clearanceto objectsthat can catchfire or sourcesof

ignitionsuchas pilot lightson water heaters, liveelectrical

appliances,etc.

• Apartment Dwellers:

Checkwithmanagementto learn therequirementsand fire

codes for usingan LP gas grill in yourapartmentcomplex. If

allowed, useoutside on the groundfloorwith a three (3)foot

clearancefrom walls or rails. Donot useon or under

balconies.

• NEVERattempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP tank out of correct position

specified in assembly instructions.

• Always close LP tank valve and remove coupling nut

before moving LP tank from specified operation

position.

Safety Tips

BeforeopeningLP tank valve,check thecoupling nutfor

tightness.

A Whengrill isnot in use, turn offall control knobs andLP tank

valve.

A Never move grillwhilein operationorstill hot.

,_Uselong-handledbarbecue utensilsand ovenmittsto avoid

burns and splatters.

,_Maximumloadfor shelves is 10 Ibs.

A Do not useacooking pot largerthan 9" ongrid.

A The greasecup must be attachedto greasecup clipand

emptied after eachuse. Donot removegreasecup untilgrill

has completelycooled.

,= If younotice greaseor other hot materialdrippingfrom grill

onto valve,hoseor regulator,turnoff gas supplyatonce.

,_Determinethe cause,correct it,then cleanand inspectvalve,

hose and regulatorbeforecontinuing.Performa leaktest.

,_The regulatormay make a hummingor whistling noiseduring

operation.This will not affectsafety or useof grill.

A If youhave agrill problemsee the "TroubleshootingSection".

ifthe regulatorfrosts, turn off grill and LP tank valve

immediately.This indicatesa problemwith the tank and it

should not be used on any product. Return to supplier!

464321607and 464321407• 7

Ignitor Lighting

A Do not lean over grill while lighting.

1.Open lid during lighting,

2. Toignite,turn IGNITIONBURNER knobto_ _.

3. Pushand hold ELECTRONICIGNITION button.

4. If ignitiondoes NOToccur in 5 seconds,turn the burner

control off,wait 5 minutes, and repeatthe lightingprocedure.

5. Igniteother burnersbyturning knobto _.

6. If ignitordoes notwork,wait 5 minutes,then follow match

lightinginstructions.

CAUTION

If burner does not light, turn knobs to OFF,wait 5

minutes, and try again. Always close valve during the 5

minute waiting period. If the burner does not ignite with

the valve open, gas will continue to flow out of the burner

and could accidentally ignitewith risk of injury.

Match-Lighting

,A Do not lean over grill whilelighting.

1.Open lid during lighting.

2. Placematchinto matchholder (hangingfrom side of cart).

Lightmatch,placeinto lightinghole on rightside offirebox.

3. Pushin and turn leftknobto HIGH position. Be sure burner

lightsand stays lit.

4. Lightotherburners bypushing knobinand turningto _ HIGH

position.

c.uTio.

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injurymay

result. If a grease fire develops, turn knobs and LP tank

off.

• Do not leave grill unattended while preheating or

burning off food residue on high. If gril! has not been

regularly cleaned, a grease fire can occur that may

damage the product.Follow instructions on General

Grill Cleaning and Cleaning The Burner Assembly to

preventgrease fires.

Before Your First Cookout

, Light burners,checkto make sure they arelit, close the lid and

warm up grillon HIGHfor 15 minutes.This curing d paint and

parts will producean odor onlyon first lighting.

Burner Flame Check

, Light burner,rotateknobs from HIGHto LOW.Youshould see

a smaller flamein LOWpositionthan seenon HIGH.Always

checkflame priorto each use. If only lowflame is seenreferto

"Suddendrop or lowflame" in the TroubleshootingSection.

Hose Check

• Beforeeach use,checkto see ifhoses are cut,worn or kinked.

Replace damagedhoses beforeusinggrill. Use only

valve/hose/regulatorspecified in the PartsList.

Normal

Hose

Kinked

Hose

8• 464321607and464321407

Turning GrillOff

, Turnall knobsto OFF position.TurnLPtank off by turning

OPD handwheel clockwisetoa fullstop.

Ignitor Check

• Turn gas off at LP tank. Press and holdignitorbutton. "Click"

shouldbe heardand spark seen eachtime between collector

box or burner andelectrodes.See "Troubleshooting"if no click

or spark.

Valve Check

• important:Makesure gas is off at LP tank before checking

valves. Knobslock in OFF position.Tocheck valves,first

push in knobsand release,knobs shouldspring back. If knobs

do not spring back,replacevalve assemblybefore usinggrill.

Turnknobsto LO positionthen turnback to OFF position.

Valvesshouldturn smoothly.

General Grill Cleaning

, Keep theoutside of your grill lookingnew bycleaningit oncea

monthwith warm soapandwater or a non-abrasivecleaner. If

you don'thave a grill cover,wipeoffdust and grime before

startingyour grill.

, Coatingthe cooking gridswith spray-oncooking oil will keepthe

foodfromsticking and make clean up easier.Aftercooking,

scrape thegrates with a long handled,brasswire bristle brush.

, Check insidethegrill bottomfor grease buildup and clean

often,especiallyafter cooking fatty meat.

, Do notmistakebrownor blackaccumulationof greaseand

smokefor paint. Apply a strong solution d detergentand water

or useagrill cleanerwith scrub brushon insidesof grill lid and

bottom. Rinseand allowto completelyair dry. Do not apply a

caustic gril!/oven cleaner to painted surfaces.

• Plated wire grates: Wash grates with concentratedgrill

cleaneror usesoapandwater solution. Dry thoroughlyand

store indoors betweencookouts.

, Plastic parts: Washwith warm soapywater andwipe dry.

A Do not usecitrisol,abrasivecleaners,degreasersor a

concentratedgrill cleaneron plasticparts.Damageto and

failureof partscan result.

• Porcelain grates: Becauseof glass-likecomposition,most

residuecan bewipedaway with baking soda/watersolutionor

speciallyformulatedcleaner.Use non-abrasivescouring

powderfor stubbornstains.

m m

cAuT,o.

/ SPIDER ALERT! -"

SPIDERANDWEBS,=o_ J,

INSIDEBURNERTUBE _'_*_:

If you notice that your grill is getting hard to light or that the

flame isn't as strong as it should be, take the time to check and

clean the burner's,

...............................t

CONTROLPANEL.

SPIDERWEBS

INSIDETUBE

Insomeareasofthecountry,spidersor smallinsectshavebeen

knowntocreate"flashback"problems.Thespidersspinwebs,build

nestsandlayeggsinthegrill'sburnertube(s)obstructingtheflowof

gastotheburner.Thebacked-upgascanigniteinthetubebehind

thecontrolpanel.Thisisknownasaflashbackanditcandamage

yourgrillandevencauseinjury.

Topreventflashbacksandensuregoodperformancetheburner

assemblyshouldberemovedfromthegrillandcleanedbeforeuse

wheneverthegrillhasbeenidleforanextendedperiod.

\ 1'

464321607and 464321407• 9

Cleaning the Burner Assembly

Followthese instructionsto clean and/orreplacepartsof burner

assemblyor ifyou havetrouble ignitinggrill

1 Turn gas off at control knobs and LP cylinder.

2. Removecookinggrates and heat tents.

3. Removescrewsand flame carryovertubesfrom rear of

burners.

4. Removescrewand washersto disengageburnerfrom

bracketonfirebox.

5. Removescrewsto detach electrodefrom burner.Electrode

should remaininfirebox.

6. Carefullylifteachburner up andaway from valve openings.

Wesuggest threewaysto clean theburner tubes.Use the one

easiestfor you.

(A) Bend a stiffwire (a lightweight coat hangerworkswell)

intoa small hook. Runthe hookthrougheach burner

tubeseveraltimes.

(B) Use a narrowbottle brushwith a flexiblehandle (do not

usea brasswire brush),run the brushthrougheach

burner tubeseveral times.

the burnertube and out theburner ports. Checkeach

port tomakesure air comesout each hole.

7. Wire brushentire outersurfaceof burnerto removefood

residueanddirt.

8. Cleanany blockedports with a stiff wire such asan open

paperclip.

9. Checkburnerfor damage, due to normalwearand corrosion

some holesmaybecomeenlarged. If anylarge cracksor

holesarefound replaceburner.

VERYIMPORTANT: Burner tubes must re-engage valve

openings. See illustrationsat right, Correct

10. Attach electrodeto burner, burner-to-valve

11. Carefullyreplaceburners, engagement ,

12. Attach burnersto bracketson firebox.

13. Repositionflame carryovertubes andattach _

to burners.Replace heattentsand __

cooking grates. ,,_

Storing Your Grill

, Cleancooking grates.

, Store in dry location.

, When LPtank isconnectedto grill, storeoutdoors in well-

ventilatedspaceand outof reachof children.

, Cover grill if stored outdoors.

, Storegrill indoorsONLYif LPtank is turnedoffand

disconnected,removedfrom grill and stored outdoors.

, When removinggrill from storagefollow "CleaningBurner

Assembly"instructionsbeforestartinggrill.

Food Safety

Foodsafety isa very importantpartof enjoyingthe outdoor

cooking experience.Tokeepfood safe from harmful bacteria,

follow these four basicsteps:

Clean: Wash hands,utensils,and surfaces with hot soapywater

beforeandafter handlingraw meat and poultry.

Separate: Separaterawmeatsand poultryfrom ready-to-eat

foods to avoidcrosscontamination.Usea clean platter and

utensilswhen removingcooked foods.

Cook: Cook meatand poultry thoroughlyto killbacteria.Use a

thermometerto ensureproperinternalfood temperatures.

Chill: Refrigerateprepared foodsand leftovers promptly.

For more information call: USDA Meatand Poultry Hotline at

1-800-535-4555(in Washington, DC (202)720-3333, 10:00am-

4:00 pm EST).

How To Tell If Meat is Grilled Thoroughly

• Meat and poultrycooked on a grill often browns veryfast on the

outside. Usea meatthermometer to besure food hasreached

a safe internaltemperature,and cut intofood to checkfor

visual signs of doneness.

• Whole poultryshould reach180° F; breasts, 170° F.Juices

should runclear and flesh shouldnot be pink.

• Hamburgersmadeof any groundmeat or poultryshould reach

160° F,and be brown inthe middlewith no pinkjuices. Beef,

veal and lambsteaks, roastsand chops can becooked to 145°

F.All cuts of porkshouldreach 160° F.

• NEVER partially grillmeat or poultryand finish cooking later.

Cook foodcompletely to destroyharmful bacteria.

• When reheatingtakeoutfoods orfully cooked meatslike hot

dogs, grill to 165° F,or untilsteaming hot.

10•464321607and464321407

indirect Cooking

Poultry and largecutsof meat cook slowlyto perfectionon

thegrill byindirect heat. Theheatfrom selectedburners

circulatesgently throughoutthe grill, cookingmeat or poultry

withoutthe touchofa directflame. This methodgreatly reduces

flare-upswhen cookingextra fatty cuts because thereis no direct

flame to ignitethefats and juices that dripduring cooking.

indirect Cooking instructions

, Always cookwith the lid closed.

o Dueto weatherconditions, cookingtimes may vary.During

coldandwindy conditionsthetemperaturesetting may need

to be increasedto insuresufficientcooking temperatures

1 Burner Cooking

Cook with direct or indirect heat,

Best for smaller meals or foods.

Consumes less fuel.

2 Burner Cooking

Greatindirectcookingon low.

Produces slow, even heating.

Ideal for slow roasting and baking.

464321607and 464321407• 11

@y__ ................ Part #

1 1 Right LegAssembly .......... 80009068

2 1 Match Lighter w/Chain ........ 80000274

3 1 LeftLeg Assembly ........... 80009069

4 1 Tank Exclusion Wire .......... 80008616

5 1 Bottom Shelf ................ 80009035

6 1 TankThumbscrew ............ 80006484

7 4 1/4-20x1-1/2" Screw ........... HMS02520150CPNSTSS

8 12 1/4-20 Flange Nuts ........... HFN02520MNSS

9 1 Upper Front Panels .......... 80009038

10 1 Lower Front Panels .......... 80011105

11 2 Wheels .................... 80009727

12 1 Axle Rod ................... 80009036

13 1 Hitch Pin ................... 80003610

14 1 8ram Fiat Washer .......... 80008091

15 2 Leg Extenders............... 80008596

16 1 Firebox .................... 80009059

17 1 Control Panel ............... 80009060

18 1 Valve/Hose/Regulator ......... 80009067

19 1 Ignitor Module............... 80009062

20 3 Bezels..................... 80009030

21 3 Control Knobs............... 80009030

22 3 Main Burners ............... 80009027

23 1 Main Burners Electrode ...... 80009029

24 2 Flame Carry-Over Tubes ...... 80009028

K_y _y Description ................ Part #

25 1 Top Lid ................... 80009061

26 1 Temperature Gauge .......... 80009025

27 1 Logo Plate ................. 80009024

28 12 1/4-20x1/2"Screw ........... HMS02520050CPNSTSS

29 8 7 mm Fiber Washers ......... HFWM7PRSTSS

30 4 7ram Lock Washers .......... HSWM7RHSPSS

31 1 Right Side Shelf ............. 80009063

32 1 Right Fascia ................ 80009064

33 1 Left Side Shelf .............. 80009065

34 1 Left Fascia ................ 80009066

35 12 #8x3/8" Self-Tap Screw ....... HMS01632038PPNBD

36 3 Heat Tents.................. 80008530

37 3 Cooking Grates.............. 80008531

38 1 Grill@NightTMLightHandle Assy. 70001074

39 2 #10-24x3/4" Thumbscrew ...... 4080132

40 1 Swing Away ................ 80008532

41 1 Grease Cup Clip............. 80000271

42 1 Grease Cup ................ 80000270

43 2 Spacer ................... 80009743

44 4 7ram Fiat Washer .......... HFWM7RHSPSS

12•464321607and464321407

464321607and 464321407• 13

D Tank Exclusion Wire

Place legs as shown (A). Left legassembly has large holes on ends of legs. Hook tank exclusion

wire into right and left legassemblies (B).

TankExclusionWire

LeftLegAssembly

haslargeholesonendsof

RightLegnoholes

onendsof leg

14•464321607and464321407

Bottom Shelf to Legs

" Attach bottom shelf to right and left legassemblies with (4) 1/4.20x1.1/2" screws and 1/4.20 flange nuts

1/4-20FlangeNuts

Qty:4

1/4-20X1-1/2"Screw

Qty:4

464321607and 464321407• 15

Front Panels

• Attach lowerfront panel to lower half of cart with (4)#8x3/8" self=tapscrews.

• Slide slot in upper front panel onto tank exclusion wire and attach to upper half of cart

with (4)#8×3/8" self-tap screws,

#8x3/8" Self-Tap Screw

Qty: 8

LowerFront Panel

Back of cart

Upper FrontPane

16• 464321607and 464321407

D Wheelsand Leg Extenders to Cart

" Turn assembly upside down,

* insertaxle rod intowheel, legs, spacersandotherwheel. Attach with (1)_8flat washerand hitch pin.

* Pushleg extenders into right legs.

@ ©

Spacer HitchPin

Qty:2 Qty:1 (_

8ramFiatWasher

Qty:1

LegExtenders

AxleR,ed /Wheat

"Cone" side of wheelagainst leg

464321607and464321407°17

Grill Headto Cart

• Standcartupright.

" Thissteprequirestwo peopleto lift andposition grill headontocart.

" Carefullylowerthe grillheadontothecart.Makesurethe regulatorhoseishangingoutsidethe cart.Attachwith(4)

1/4-20x1/2"screws,7ramfiat washers,7ramlockwashers.

GrillHead 1/4-20xl/2"Screw

Qty:4

@ ®

7mmFlatWasher 7mmLockWasher

Qty:4 Qty:4

18• 464321607and464321407

Rightand LeftSideShelves

" Hooksidewall ofshelf oversupportbracketsonside offirebox (A).

• insidefirebox insert(4)fiber washersand (4)1/4-20x1/2"screws asshown(B).

• Attachshelf using(2)flange nutsoneachside.(C). (_)

• Repeatthesamestepsfor leftshelf. 1/4-20FlangeNuts

Qty: 8

7ram Fiber Washers

Qty: 8

1/4-20xl/2" Screw

Qty:8

RightSideShelf

Back of Cart

D RightFascia

" Attachfasciatofireboxwith(2)#8x3/8"self-tapscrew

" Repeatthesamesteptoattachleftfascia.

#8x3/8"Self-TapScrew

Qty:4

RightFascia

464321607and 464321407• 19

Heat Tents

• Place heattents over burners by inserting tabs into slots in front offirebox.

Opposite ends of heattents reston pins in back of firebox.

Cooking Grate

" Place cooking grates onto grate rests.

CookingGrate

20. 464321607 and464321407

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Kenmore 640-122390-115 Owner's manual

Brand: Kenmore

Model: 640-122390-115

Category: Barbecues & grills

Type: Owner's manual

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Kenmore 640-122390-115 Owner's manual

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Kenmore 640-122390-115 Owner's manual

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