Kenmore 640-122390-115 Owner's manual

Category
Barbecues & grills
Type
Owner's manual

This manual is also suitable for

Assembly Instructions/UseandCareManual
LiquidPropaneGasGrill
Model No. 415.16115 and 640-122390-115
ThisGrillisFor
Outdoor UseOnly
®
Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or e×plosion which could
cause property damage, personal
injury or death.
- Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
- Read and follow all Safety
Statements, Assembly instructions
and Use & Care Directions before
attempting to assemble and cook.
Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Parts
Assembly
Safety Rules
Use and Care
Troubleshooting
EspaSol
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME ®
To InstallerlAssembler: Leave
these instructions with
consumer,
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
@2006Sears,RoebuckandCo.,All RightsReserved PrintedinChina 464321607and464321407°80009281,11-01-06
ifyou smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediatelycall your gas
supplier or your fire department,
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored inthe vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
Ifyou havequestionsor needassistanceduring assembly,
pleasecall 1-800-241-7548.Youwill be speakingto a
representativeof thegrill manufacturerand nota Sears
employee.Toorder new parts call Searsat 1-800-4-MY-HOME®.
Product Record
iMPORTANT:Filloutthe productrecord informationbelow.
Model Number
Serial Number
See ratinglabel on grillfor serial number.
Date Purchased
Safety Symbols
The symbolsand boxesshown belowexplainwhat eachheading
means.Readandfollow all ofthe messagesfound throughout
the manual.
DANGER: Indicatesan imminentlyhazardoussituation
which, if notavoided,will resultin death or serious injury.
WARNING: Be alertto the possibilityof serious bodily injury
ifthe instructionsare notfollowed.Be sure to read and
carefullyfollowall of the messages.
CAUTION
CAUTION: Indicatesa potentiallyhazardous situationwhich,
ifnot avoided,may resultin minoror moderate injury.
Installation Safety Precautions
Usegrill, as purchased,onlywith LP (propane)gas and the
regulator/valveassembly supplied.
Grill installationmustconformwith localcodes,or in their
absence of localcodes,with either the NationalFuel Gas
Code,ANSI Z223.1/NFPA 54, NaturalGasand Propane
Installation Code, CSAB149.1,or Propane Storageand
Handling Code,B149.2, or the Standardfor Recreational
Vehicles,ANSlA 119.2/NFPA1192,andCSAZ240RV Series,
Recreational VehicleCode,as applicable.
, All electricalaccessories(such as rotisserie)mustbe
electrically groundedin accordancewith local codes,or
National ElectricalCode,ANSl/ NFPA70. Keepany electrical
cords and/orfuel supply hoses awayfrom any hot surfaces.
, Grill isnotfor usein or on recreationalvehiclesand/orboats.
, This grill issafety certifiedfor use in the UnitedStatesonly. Do
not modifyfor use inanyother location.Modificationwill result
in a safety hazard.
CAUTION
For residential useonly. Do not use for commercial
cooking.
2464321607and464321407
ForYour Safety...................................... 2
Grill Service Center................................... 2
Product Record Information............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreGrillWarranty ............................... 3
Use and Care..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-23
Troubleshooting.................................. 24-26
Repair Protection Agreements
Congratulationson makinga smartpumhase.Your new
Kenmore®product isdesignedand manufacturedfor years of
dependableoperation. Butlike all products, it may requirerepair
from time to time.That's when havinga Repair Protection
Agreementcan save you moneyand aggravation.
Purchasea RepairProtectionAgreementnow and protect
yourselffromunexpectedhassleand expense.
Here'swhat's includedin theAgreement:
[] Expert service by our 12,000professionalrepairspecialists
Unlimited service and no charge for partsand labor on all
coveredrepairs
[] Product replacement if yourcovered productcan't befixed
[] Discount of 10%from regular priceof serviceand service-
relatedpartsnotcovered by theagreement;also, 10%off
regularpriceof preventivemaintenancecheck
[] Fast help by phone - phone supportfrom a Sears
technicianon productsrequiring in-homerepair,plus
convenientrepair scheduling
Onceyou purchasetheAgreement,a simple phonecall is all that
it takesfor youto scheduleservice. Youcan call anytimedayor
night, or schedulea serviceappointmentonline.
Sears hasover 12,000professionalrepairspecialists,who have
access toover4.5 millionquality parts and accessories.That's
the kindof professionalismyou cancounton to help prolong the
lifeof your new purchasefor yearsto come. Purchaseyour
RepairProtectionAgreement today!
Some limitationsand exclusions apply.
For pricesand additional informationcall 1-800-827-6655.
SearsInstallationService
For Searsprofessionalinstallationof homeappliances,garage
door openers,water heaters,and othermajorhome items,in the
U.S.A. call 1-800-4-MY-HOME®
One-YearFullWarrantyon KenmoreGrill
Ifthisgrillfailsduetoadefectinmaterialorworkmanshipwithin
oneyearfromthedateofpurchase,call1-800-4-MY-HOME®to
arrangeforfreerepair(orreplacementifrepairprovesimpossible).
Five-Year Limited Warranty on Stainless Steel Burners
For five years from the date of purchase, any stainless steel burner
that ruststhrough will be replacedfree ofcharge. After the first
year from the date of purchase, you payfor labor if you wish to
have it installed.
All warranty coverage excludes ignitor batteriesand grill part paint
loss, discoloration or rusting,which are either expendableparts
that canwear out from normal usewithin the warranty period, or
are conditions that can be the result of normal use, accidentor
improper maintenance.
Allwarrantycoverageisvoidifthisgrilliseverusedforcommercial
or rentalpurposes.
Allwarrantycoverageappliesonlyifthisgrillisusedin theUnited
States.
Thiswarrantygivesyouspecificlegalrights,andyoumayhave
otherrightswhichvaryfromstatetostate.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464321607and464321407 3
LP Tank
NEVERstore a spare LP tank under or near grill or in
enclosed areas
hi, _ _Siii_ i_
Neverfill the cylinderbeyond 80% full,
An overfilled or improperlystoredtank is a hazard due
to possiblegas release from the safety relief valve.
Ifyou see, smell or hear escaping gas, immediatelyget
away from the LP tank/grill and call your fire
department.
If the above is not followed exactly, a fire causing
death or serious injury may occur.
The LP tank used with your grill must meet the following
requirements:
Use LP tanks onlywith these required measurements:12"
(30.5cm)(diameter)x 18" (45.7cm) (tall)with 20 Ib. (9 kg.)
capacity maximum.
, LP tanks mustbe constructedand marked in accordancewith
specificationsfor LP tank ofthe U.S.Departmentof
Transportation(DOT).SeeLP tank collarfor marking.
LP tank valvemust have:
, Type 1 outletcompatiblewith
regulatororgrill.
, Safety reliefvalve.
, UL listed OverfillProtection
OPDHandWheel
Device (OPD).This OPDsafety
feature is identifiedby a uniquetriangularhand wheel. Use
only LP tanks equipped with this type of valve.
, LP tank must be arrangedfor vaporwithdrawaland include
collarto protectLPtank valve.
LP (Liquefied Petroleum Gas)
LP gas is nontoxic,odorless andcolorlesswhen produced. For
Your Safety, LP gas hasbeengivenan odor (similarto rotten
cabbage)so thatit canbe smelled.
LP gas is highlyflammable and may igniteunexpectedlywhen
mixedwith air.
LP Tank Removal, Transport And Storage
, TurnOFFall control knobs and LP tankvalve.Turncoupling
nut counterclockwiseby handonly - do notusetoolsto
disconnect.LiftLP tank wire upwardoff of LPtank collar, then
lift LP tankup and off of support bracket. Installsafety caponto
LP tank valve.Alwaysuse capandstrap suppliedwithvalve.
Failure to use safety cap as directed may result in serious
personalinjury andlor propertydamage.
LPTankValve
Salty Cap
Retainer Strap
, A disconnectedLP tank in storage or being transportedmust
havea safety capinstalled (asshown). Donot storean LP tank
in enclosedspaces such as a carport,garage, porch,covered
patioor otherbuilding.Neverleavean LPtank insideavehicle
which may becomeoverheated bythe sun.
, Do notstorean LPtank in an areawhere childrenplay.
4 464321607and464321407
LP Tank Filling
Use only licensedand experienceddealers.
LP dealer must purge tank beforefilling.
Dealershould NEVERfill LP tank morethan 80%of LP tank
volume.Volumeof propane intank will vary by temperature.
A frosty regulatorindicatesgas overfill.Immediatelyclose LP
tank valve andcall localLP gas dealerfor assistance.
, Do not releaseliquid propane(LP) gas intothe atmosphere.
This is a hazardouspractice.
, Toremovegas from LP tank,contact an LPdealer or call a
localfire departmentfor assistance.Checkthe telephone
directoryunder"Gas Companies"for nearestcertified LP
dealers.
LP Tank Exchange
, Many retailersthat sell grillsoffer you theoption of replacing
yourempty LPtank throughanexchange service.Use only
those reputableexchangecompaniesthat inspect, precisionfill,
test and certifytheir cylinders. Exchange your tank only for
an OPDsafety feature-equipped tank as described in the
"LP Tank" section of this manual,
Alwayskeep newand exchanged LP tanksin upright position
during use, transitor storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank mustbe properlysecured onto grill.(Refer to
assemblysection.)
2. Turnall control knobsto the OFF position.
3. TurnLP tank OFFbyturning OPDhandwheelclockwiseto a
ful! stop.
4. Removethe protectivecapfrom LPtank valve.Always use
capandstrap suppliedwith valve.
LP Tank Leak Test
For your safety
Leaktest mustbe repeatedeach timeLP tank is exchangedor
refilled.
Do notsmokeduring leak test.
Do notuse anopenflame tocheck forgas leaks.
Grill must be leaktestedoutdoors in awell-ventilatedarea,
awayfrom ignitionsourcessuch as gasfired or electrical
appliances.Duringleaktest, keepgrill away from openflames
or sparks.
, Use a clean paintbrushand a 50/50 mildsoap andwater
solution.Brushsoapy solution ontoareas indicated byarrows
in figure below.Leaks are indicatedbygrowingbubbles.
If"growing"bubblesappear do notuse or move the LPtank.
Contact an LPgassupplieror yourfire department!
,L Do not use householdcleaning agents. Damageto gas
traincomponentscan result.
Type 1outlet with
thread on outside
Safety Relief Valve
Strap and Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Holdregulatorand insert nipple into LP
tank valve.Hand-tightenthecoupling
nut, holding regulatorin a straightline
with LP tank valveso as notto cross-
threadthe connection.
Nipplehasto becentered
intotheLPtank valve.
464321607and 464321407 5
Hold coupling nut and regulator
as shown for proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sureregulator istightlyconnectedto LPtank.
3. Completelyopen LP tank valve byturning OPDhand wheel
counterclockwise,Ifyou hear a rushing sound,turn gasoff
immediately,Thereis a major leakatthe connection, Correct
before proceeding bycalling Searsfor replacementpartsat
1-800-4-MY-HOME®.
4. Brushsoapy solutiononto areaswhere bubblesare shown in
picture below:
6. Turnthe coupling nutclockwiseandtightento a full stop. The
regulatorwill seal on the back-checkfeature inthe LP tank
valve, resulting in someresistance.An additional one-half to
three-quarters turn is requiredto complete the
connection, Tighten by hand only - do not use tools,
NOTE:
Ifyou cannotcompletethe connection,disconnectregulatorand
repeatsteps 5and 6. If you are still unabletocompletethe
connection,do not use this regulator!
, Do notinsertany toolor foreign objectsinto thevalve outlet
or safety reliefvalve. Youmay damagethevalve and cause
a leak. Leaking propanemay result in explosion,fire,severe
personalinjury,or death..
, If a leakis detectedat anytime, STOPand callthe fire
department.
, If you cannotstop a gas leak, immediatelyclose LPtank
valve and call LPgas supplieror your fire department!
,ANeverremovethreaded
orificeatend ofvalve.
\
5. if "growing" bubblesappear,thereis a leak. Close LP tank
valve immediatelyand retightenconnections.If leaks cannot
be stopped do not try to repair, CallSearsfor replacement
partsat 1-SO0-4-iVIY-HOME®.
6. Always close LP tankvalve after performingleak testby
turninghandwheelclockwise.
, Never attemptto attachthis grillto theself-containedLP gas
systemof acamper traileror motor home.
, Do notuse grilluntil leak-tested.
6464321607and464321407
For Safe Use Of Your Grill And To Avoid Serious
injury:
Do notlet childrenoperateor playnear grill.
Keep grill areaclearand free from materialsthat burn.
Do notblockholes in bottomor backof grill.
Check burnerflamesregularly.
Use grill only inwell-ventilatedspace.NEVERusein
enclosedspace such as carport,garage, porch,covered
patio, or underan overheadstructure d any kind.
Do notuse charcoalor ceramicbriquets in agas grill.
(Unlessbriquetsare suppliedwith yourgrill.)
Use grill at least 3ft. from any wall or surface. Maintain
10 ft. clearanceto objectsthat can catchfire or sourcesof
ignitionsuchas pilot lightson water heaters, liveelectrical
appliances,etc.
Apartment Dwellers:
Checkwithmanagementto learn therequirementsand fire
codes for usingan LP gas grill in yourapartmentcomplex. If
allowed, useoutside on the groundfloorwith a three (3)foot
clearancefrom walls or rails. Donot useon or under
balconies.
NEVERattempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP tank out of correct position
specified in assembly instructions.
Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
BeforeopeningLP tank valve,check thecoupling nutfor
tightness.
A Whengrill isnot in use, turn offall control knobs andLP tank
valve.
A Never move grillwhilein operationorstill hot.
,_Uselong-handledbarbecue utensilsand ovenmittsto avoid
burns and splatters.
,_Maximumloadfor shelves is 10 Ibs.
A Do not useacooking pot largerthan 9" ongrid.
A The greasecup must be attachedto greasecup clipand
emptied after eachuse. Donot removegreasecup untilgrill
has completelycooled.
,= If younotice greaseor other hot materialdrippingfrom grill
onto valve,hoseor regulator,turnoff gas supplyatonce.
,_Determinethe cause,correct it,then cleanand inspectvalve,
hose and regulatorbeforecontinuing.Performa leaktest.
,_The regulatormay make a hummingor whistling noiseduring
operation.This will not affectsafety or useof grill.
A If youhave agrill problemsee the "TroubleshootingSection".
ifthe regulatorfrosts, turn off grill and LP tank valve
immediately.This indicatesa problemwith the tank and it
should not be used on any product. Return to supplier!
464321607and 464321407 7
Ignitor Lighting
A Do not lean over grill while lighting.
1.Open lid during lighting,
2. Toignite,turn IGNITIONBURNER knobto_ _.
3. Pushand hold ELECTRONICIGNITION button.
4. If ignitiondoes NOToccur in 5 seconds,turn the burner
control off,wait 5 minutes, and repeatthe lightingprocedure.
5. Igniteother burnersbyturning knobto _.
6. If ignitordoes notwork,wait 5 minutes,then follow match
lightinginstructions.
CAUTION
If burner does not light, turn knobs to OFF,wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignitewith risk of injury.
Match-Lighting
,A Do not lean over grill whilelighting.
1.Open lid during lighting.
2. Placematchinto matchholder (hangingfrom side of cart).
Lightmatch,placeinto lightinghole on rightside offirebox.
3. Pushin and turn leftknobto HIGH position. Be sure burner
lightsand stays lit.
4. Lightotherburners bypushing knobinand turningto _ HIGH
position.
m
c.uTio.
Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injurymay
result. If a grease fire develops, turn knobs and LP tank
off.
Do not leave grill unattended while preheating or
burning off food residue on high. If gril! has not been
regularly cleaned, a grease fire can occur that may
damage the product.Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
preventgrease fires.
Before Your First Cookout
, Light burners,checkto make sure they arelit, close the lid and
warm up grillon HIGHfor 15 minutes.This curing d paint and
parts will producean odor onlyon first lighting.
Burner Flame Check
, Light burner,rotateknobs from HIGHto LOW.Youshould see
a smaller flamein LOWpositionthan seenon HIGH.Always
checkflame priorto each use. If only lowflame is seenreferto
"Suddendrop or lowflame" in the TroubleshootingSection.
Hose Check
Beforeeach use,checkto see ifhoses are cut,worn or kinked.
Replace damagedhoses beforeusinggrill. Use only
valve/hose/regulatorspecified in the PartsList.
Normal
Hose
Kinked
Hose
8• 464321607and464321407
Turning GrillOff
, Turnall knobsto OFF position.TurnLPtank off by turning
OPD handwheel clockwisetoa fullstop.
Ignitor Check
Turn gas off at LP tank. Press and holdignitorbutton. "Click"
shouldbe heardand spark seen eachtime between collector
box or burner andelectrodes.See "Troubleshooting"if no click
or spark.
Valve Check
important:Makesure gas is off at LP tank before checking
valves. Knobslock in OFF position.Tocheck valves,first
push in knobsand release,knobs shouldspring back. If knobs
do not spring back,replacevalve assemblybefore usinggrill.
Turnknobsto LO positionthen turnback to OFF position.
Valvesshouldturn smoothly.
General Grill Cleaning
, Keep theoutside of your grill lookingnew bycleaningit oncea
monthwith warm soapandwater or a non-abrasivecleaner. If
you don'thave a grill cover,wipeoffdust and grime before
startingyour grill.
, Coatingthe cooking gridswith spray-oncooking oil will keepthe
foodfromsticking and make clean up easier.Aftercooking,
scrape thegrates with a long handled,brasswire bristle brush.
, Check insidethegrill bottomfor grease buildup and clean
often,especiallyafter cooking fatty meat.
, Do notmistakebrownor blackaccumulationof greaseand
smokefor paint. Apply a strong solution d detergentand water
or useagrill cleanerwith scrub brushon insidesof grill lid and
bottom. Rinseand allowto completelyair dry. Do not apply a
caustic gril!/oven cleaner to painted surfaces.
Plated wire grates: Wash grates with concentratedgrill
cleaneror usesoapandwater solution. Dry thoroughlyand
store indoors betweencookouts.
, Plastic parts: Washwith warm soapywater andwipe dry.
A Do not usecitrisol,abrasivecleaners,degreasersor a
concentratedgrill cleaneron plasticparts.Damageto and
failureof partscan result.
Porcelain grates: Becauseof glass-likecomposition,most
residuecan bewipedaway with baking soda/watersolutionor
speciallyformulatedcleaner.Use non-abrasivescouring
powderfor stubbornstains.
m m
cAuT,o.
/ SPIDER ALERT! -"
SPIDERANDWEBS,=o_ J,
INSIDEBURNERTUBE _'_*_:
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the burner's,
I,
...............................t
CONTROLPANEL.
SPIDERWEBS
INSIDETUBE
Insomeareasofthecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsandlayeggsinthegrill'sburnertube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteinthetubebehind
thecontrolpanel.Thisisknownasaflashbackanditcandamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburner
assemblyshouldberemovedfromthegrillandcleanedbeforeuse
wheneverthegrillhasbeenidleforanextendedperiod.
\ 1'
464321607and 464321407 9
Cleaning the Burner Assembly
Followthese instructionsto clean and/orreplacepartsof burner
assemblyor ifyou havetrouble ignitinggrill
1 Turn gas off at control knobs and LP cylinder.
2. Removecookinggrates and heat tents.
3. Removescrewsand flame carryovertubesfrom rear of
burners.
4. Removescrewand washersto disengageburnerfrom
bracketonfirebox.
5. Removescrewsto detach electrodefrom burner.Electrode
should remaininfirebox.
6. Carefullylifteachburner up andaway from valve openings.
Wesuggest threewaysto clean theburner tubes.Use the one
easiestfor you.
(A) Bend a stiffwire (a lightweight coat hangerworkswell)
intoa small hook. Runthe hookthrougheach burner
tubeseveraltimes.
(B) Use a narrowbottle brushwith a flexiblehandle (do not
usea brasswire brush),run the brushthrougheach
burner tubeseveral times.
(C) Wear eye protection: Use anair hosetoforce air into
the burnertube and out theburner ports. Checkeach
port tomakesure air comesout each hole.
7. Wire brushentire outersurfaceof burnerto removefood
residueanddirt.
8. Cleanany blockedports with a stiff wire such asan open
paperclip.
9. Checkburnerfor damage, due to normalwearand corrosion
some holesmaybecomeenlarged. If anylarge cracksor
holesarefound replaceburner.
VERYIMPORTANT: Burner tubes must re-engage valve
openings. See illustrationsat right, Correct
10. Attach electrodeto burner, burner-to-valve
11. Carefullyreplaceburners, engagement ,
12. Attach burnersto bracketson firebox.
13. Repositionflame carryovertubes andattach _
to burners.Replace heattentsand __
cooking grates. ,,_
Storing Your Grill
, Cleancooking grates.
, Store in dry location.
, When LPtank isconnectedto grill, storeoutdoors in well-
ventilatedspaceand outof reachof children.
, Cover grill if stored outdoors.
, Storegrill indoorsONLYif LPtank is turnedoffand
disconnected,removedfrom grill and stored outdoors.
, When removinggrill from storagefollow "CleaningBurner
Assembly"instructionsbeforestartinggrill.
Food Safety
Foodsafety isa very importantpartof enjoyingthe outdoor
cooking experience.Tokeepfood safe from harmful bacteria,
follow these four basicsteps:
Clean: Wash hands,utensils,and surfaces with hot soapywater
beforeandafter handlingraw meat and poultry.
Separate: Separaterawmeatsand poultryfrom ready-to-eat
foods to avoidcrosscontamination.Usea clean platter and
utensilswhen removingcooked foods.
Cook: Cook meatand poultry thoroughlyto killbacteria.Use a
thermometerto ensureproperinternalfood temperatures.
Chill: Refrigerateprepared foodsand leftovers promptly.
For more information call: USDA Meatand Poultry Hotline at
1-800-535-4555(in Washington, DC (202)720-3333, 10:00am-
4:00 pm EST).
How To Tell If Meat is Grilled Thoroughly
Meat and poultrycooked on a grill often browns veryfast on the
outside. Usea meatthermometer to besure food hasreached
a safe internaltemperature,and cut intofood to checkfor
visual signs of doneness.
Whole poultryshould reach180° F; breasts, 170° F.Juices
should runclear and flesh shouldnot be pink.
Hamburgersmadeof any groundmeat or poultryshould reach
160° F,and be brown inthe middlewith no pinkjuices. Beef,
veal and lambsteaks, roastsand chops can becooked to 145°
F.All cuts of porkshouldreach 160° F.
NEVER partially grillmeat or poultryand finish cooking later.
Cook foodcompletely to destroyharmful bacteria.
When reheatingtakeoutfoods orfully cooked meatslike hot
dogs, grill to 165° F,or untilsteaming hot.
10464321607and464321407
indirect Cooking
Poultry and largecutsof meat cook slowlyto perfectionon
thegrill byindirect heat. Theheatfrom selectedburners
circulatesgently throughoutthe grill, cookingmeat or poultry
withoutthe touchofa directflame. This methodgreatly reduces
flare-upswhen cookingextra fatty cuts because thereis no direct
flame to ignitethefats and juices that dripduring cooking.
indirect Cooking instructions
, Always cookwith the lid closed.
o Dueto weatherconditions, cookingtimes may vary.During
coldandwindy conditionsthetemperaturesetting may need
to be increasedto insuresufficientcooking temperatures
1 Burner Cooking
Cook with direct or indirect heat,
Best for smaller meals or foods.
Consumes less fuel.
2 Burner Cooking
Greatindirectcookingon low.
Produces slow, even heating.
Ideal for slow roasting and baking.
464321607and 464321407 11
@y__ ................ Part #
1 1 Right LegAssembly .......... 80009068
2 1 Match Lighter w/Chain ........ 80000274
3 1 LeftLeg Assembly ........... 80009069
4 1 Tank Exclusion Wire .......... 80008616
5 1 Bottom Shelf ................ 80009035
6 1 TankThumbscrew ............ 80006484
7 4 1/4-20x1-1/2" Screw ........... HMS02520150CPNSTSS
8 12 1/4-20 Flange Nuts ........... HFN02520MNSS
9 1 Upper Front Panels .......... 80009038
10 1 Lower Front Panels .......... 80011105
11 2 Wheels .................... 80009727
12 1 Axle Rod ................... 80009036
13 1 Hitch Pin ................... 80003610
14 1 8ram Fiat Washer .......... 80008091
15 2 Leg Extenders............... 80008596
16 1 Firebox .................... 80009059
17 1 Control Panel ............... 80009060
18 1 Valve/Hose/Regulator ......... 80009067
19 1 Ignitor Module............... 80009062
20 3 Bezels..................... 80009030
21 3 Control Knobs............... 80009030
22 3 Main Burners ............... 80009027
23 1 Main Burners Electrode ...... 80009029
24 2 Flame Carry-Over Tubes ...... 80009028
K_y _y Description ................ Part #
25 1 Top Lid ................... 80009061
26 1 Temperature Gauge .......... 80009025
27 1 Logo Plate ................. 80009024
28 12 1/4-20x1/2"Screw ........... HMS02520050CPNSTSS
29 8 7 mm Fiber Washers ......... HFWM7PRSTSS
30 4 7ram Lock Washers .......... HSWM7RHSPSS
31 1 Right Side Shelf ............. 80009063
32 1 Right Fascia ................ 80009064
33 1 Left Side Shelf .............. 80009065
34 1 Left Fascia ................ 80009066
35 12 #8x3/8" Self-Tap Screw ....... HMS01632038PPNBD
36 3 Heat Tents.................. 80008530
37 3 Cooking Grates.............. 80008531
38 1 Grill@NightTMLightHandle Assy. 70001074
39 2 #10-24x3/4" Thumbscrew ...... 4080132
40 1 Swing Away ................ 80008532
41 1 Grease Cup Clip............. 80000271
42 1 Grease Cup ................ 80000270
43 2 Spacer ................... 80009743
44 4 7ram Fiat Washer .......... HFWM7RHSPSS
12464321607and464321407
®
464321607and 46432140713
D Tank Exclusion Wire
Place legs as shown (A). Left legassembly has large holes on ends of legs. Hook tank exclusion
wire into right and left legassemblies (B).
A
TankExclusionWire
LeftLegAssembly
haslargeholesonendsof
RightLegnoholes
onendsof leg
14464321607and464321407
Bottom Shelf to Legs
" Attach bottom shelf to right and left legassemblies with (4) 1/4.20x1.1/2" screws and 1/4.20 flange nuts
@
1/4-20FlangeNuts
Qty:4
©
1/4-20X1-1/2"Screw
Qty:4
464321607and 464321407 15
Front Panels
Attach lowerfront panel to lower half of cart with (4)#8x3/8" self=tapscrews.
Slide slot in upper front panel onto tank exclusion wire and attach to upper half of cart
with (4)#8×3/8" self-tap screws,
#8x3/8" Self-Tap Screw
Qty: 8
LowerFront Panel
Back of cart
\
Upper FrontPane
16 464321607and 464321407
D Wheelsand Leg Extenders to Cart
" Turn assembly upside down,
* insertaxle rod intowheel, legs, spacersandotherwheel. Attach with (1)_8flat washerand hitch pin.
* Pushleg extenders into right legs.
@ ©
Spacer HitchPin
Qty:2 Qty:1 (_
8ramFiatWasher
Qty:1
LegExtenders
AxleR,ed /Wheat
"Cone" side of wheelagainst leg
464321607and464321407°17
Grill Headto Cart
Standcartupright.
" Thissteprequirestwo peopleto lift andposition grill headontocart.
" Carefullylowerthe grillheadontothecart.Makesurethe regulatorhoseishangingoutsidethe cart.Attachwith(4)
1/4-20x1/2"screws,7ramfiat washers,7ramlockwashers.
®
GrillHead 1/4-20xl/2"Screw
Qty:4
©
@ ®
7mmFlatWasher 7mmLockWasher
Qty:4 Qty:4
18• 464321607and464321407
Rightand LeftSideShelves
" Hooksidewall ofshelf oversupportbracketsonside offirebox (A).
insidefirebox insert(4)fiber washersand (4)1/4-20x1/2"screws asshown(B).
Attachshelf using(2)flange nutsoneachside.(C). (_)
Repeatthesamestepsfor leftshelf. 1/4-20FlangeNuts
Qty: 8
®
7ram Fiber Washers
Qty: 8
®
1/4-20xl/2" Screw
Qty:8
RightSideShelf
B
29
28
Back of Cart
D RightFascia
" Attachfasciatofireboxwith(2)#8x3/8"self-tapscrew
" Repeatthesamesteptoattachleftfascia.
®
#8x3/8"Self-TapScrew
Qty:4
RightFascia
35
464321607and 464321407 19
Heat Tents
Place heattents over burners by inserting tabs into slots in front offirebox.
Opposite ends of heattents reston pins in back of firebox.
Pin
Cooking Grate
" Place cooking grates onto grate rests.
CookingGrate
20. 464321607 and464321407
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Kenmore 640-122390-115 Owner's manual

Category
Barbecues & grills
Type
Owner's manual
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