Superabrasive Owner’s Manual Original Language – Lavina ® 3213EB /3213EBHV 1/2022
4
WARRANTY AND RETURNS ....................................................................... 3
1. GENERAL INFORMATION ...................................................................... 5
MANUFACTURER ...................................................................................... 5
GENERAL DESCRIPTION ............................................................................ 5
MACHINE CHARACTERISTICS .................................................................... 5
LAVINA® 3213E/3213EHV MAIN DESIGN .................................................. 5
ENVIRONMENTAL CONDITIONS ............................................................... 5
ELECTRICAL CONNECTION ........................................................................ 6
VACUUM CONNECTION............................................................................ 6
TECHNICAL DATA...................................................................................... 6
VIBRATIONS .............................................................................................. 6
NOISE EMISSIONS ..................................................................................... 6
LABEL DATA .............................................................................................. 6
CUSTOMER SERVICE ................................................................................. 6
2. SAFETY ISTRUCTIONS............................................................................ 7
RECOMMENDED USE ............................................................................... 7
PROHIBITED USE....................................................................................... 7
PREPARATION FOR WORK ........................................................................ 7
PROTECTION DEVICES .............................................................................. 7
ARREST FUNCTIONS ................................................................................. 7
SAFE USE .................................................................................................. 7
RESIDUAL RISKS ........................................................................................ 7
BEFORE YOU BEGIN .................................................................................. 7
OPERATING MACHINE .............................................................................. 7
AFTER WORK IS COMPLETED .................................................................... 7
THE WORK AREA ...................................................................................... 7
PERSONAL PROTECTIVE EQUIPMENT (PPE) .............................................. 7
OPERATOR ................................................................................................ 8
3. HANDLING AND TRANSPORTATION ..................................................... 8
3.1 POSITIONING THE HANDLE ................................................................. 8
3.2 USING THE STEERING BRACKET .......................................................... 8
3.3 FLIPPING THE MACHINE UP ................................................................ 8
3.5 HANDLING THE GUARD ...................................................................... 9
3.5.1 DISMOUNTING THE GUARD .......................................................... 10
3.6 THIRD WHEEL ................................................................................... 10
3.7 LIFTING ............................................................................................. 11
3.8 STORAGE .......................................................................................... 11
4. OPERATION ........................................................................................ 11
4.1 PRELIMINARY CONTROLS ................................................................. 11
4.2 CONTROL OF THE WATER FLOW ...................................................... 11
4.3 ADJUSTING AND MOUNTING TOOLS ................................................ 12
4.4 vacuum connection .......................................................................... 12
4.5 CONTROL BOARD ............................................................................. 13
4.6 STARTING THE MACHINE .................................................................. 13
4.7 OPERATING THE MACHINE ............................................................... 13
4.8 STOPPING THE MACHINE ................................................................. 13
4.9 ALARM .............................................................................................. 14
5. TOOLS AND ACCESSORIES .................................................................. 14
TOOL HOLDER KEY .................................................................................. 14
SECURITY PLATE FOR QUICKCHANGE PADS............................................ 14
7. MAINTENANCE AND INSPECTION ....................................................... 16
CHECK DAILY .......................................................................................... 16
CHECK EVERY 200 WORKING HOURS ..................................................... 16
CHECK EVERY 400 WORKING HOURS ..................................................... 16
VACUUM ................................................................................................ 16
WATER LEAKS ......................................................................................... 16
ELECTRICAL SYSTEM ............................................................................... 16
MECHANICAL PARTS............................................................................... 16
LAVINA®32EB ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200-240
VOLT ....................................................................................................... 17
LAVINA®32EBHV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380-
480 VOLT ................................................................................................ 19
8. TROUBLESHOOTING ........................................................................... 21
INDEX OF PROBLEMS AND SOLUTIONS .................................................. 21
8.1 REPLACING POWER CORD AND PLUGS ............................................. 21
8.2 MOTOR CONNECTION ...................................................................... 21
8.3 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT
RINGS ..................................................................................................... 21
8.4 DISASSEMBLING AND MOUNTING TOOL HOLDERS TO CHANGING
BUFFERS AND ELASTIC ELEMENT ........................................................... 22
8.5 SEPARATING THE HEAD FROM THE CARRAGE.................................. 23
8.6 REPLACING THE MOTOR .................................................................. 24
8.7 FAULT DIAGNOSIS INVERTER YASKAWA V1000 ............................... 25
8.8 CORRECTING SAG OF USED PLANETARY CHAIN ............................... 27
8.9 MOUNTING NEW PLANETARY CHAIN ............................................... 28
8.10 REPLAING THE FRONT KEY JOINT OF THE PLANETARY PULLEY ....... 28
8.11TENSIONING AND REPLACING THE TRANSMISSION BELT ............... 29
8.12 REPLACING THE PULLEYS ............................................................... 30
8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL
CHAIN WHEEL AND PLANETARY TENSIONER ......................................... 30
9. DISPOSAL ........................................................................................... 31
10. MANUFACTURER’S CONTACTS ......................................................... 31
11. SPARE PARTS .................................................................................... 32
11.1 LAVINA®3213E GENERAL PARTS .................................................... 32
11.2 LAVINA®3213E THIRD WHEEL ..................................................... 33
11.3 LAVINA®32EB FRONT FRAME PARTS .............................................. 33
11.4 LAVINA3213EB CARRIAGE ............................................................ 35
11.5 LAVINA®3213EB FRAME AND STEERING BRACKET PARTS ........... 36
11.6 LAVINA® 32EB WATER TANK ....................................................... 36
11.7 LAVINA® 32EB WATER INSTALLATION ............................................ 36
11.8 LAVINA® 32EB EXTERNAL WATER VALVE ....................................... 36
11.9 TOP COVER L32EB PARTS ............................................................... 37
11.10 LAVINA® 32EB GUARD ASSEMBLY ................................................ 37
11.11 TOP COVER L32EB ........................................................................ 38
11.12 LAVINA® 3213E PLANETARY CHAIN PARTS ................................... 38
11.13 LAVINA® 3213E BOTTOM COVER PARTS ...................................... 39
11.14 LAVINA®3213E TOOL HOLDER PARTS /see also fig.8.4.13/ .......... 39
11.15 LAVINA® 3213E TRANSMISSION BELT PARTS ............................... 40
11.16 LAVINA® 3213E CENTRAL SHAFT BEARNING PARTS ..................... 41
11.17 LAVINA® 3213E DRIVING PULLEY UNIT PARTS ............................. 41
11.18 LAVINA® 3213E PLANETARY TENSIONING UNIT ........................... 41
11.19 LAVINA®32E MOTOR FAN PARTS ............................................... 42
11.20 LAVINA®3213EB; 3213EBHV CONTROL BOARD ASSEMBLY ......... 43
11.21 LAVINA®3213EB CONTROL BOX ................................................... 44
11.22 LAVINA®3213EBHV CONTROL BOX .............................................. 45