WARNING
To reduce the risk of fire, burn hazard or other injury,
read the manual carefully and completely before
using your grill.
WARNING
FOR OUTDOOR USE ONLY.
WARNING
This grill is not intended to be installed in or on
recreational vehicles and/or boats.
Questions, problems, missing parts? Before returning to your retailer, call our customer service
department at 1-800-648-5864, 8 a.m. -5 p.m., EST, Monday – Friday.
SERIAL # _________________________ MFG. DATE ________ PURCHASE DATE: _________
®
Version No. 19000397A1
Note to Consumer/Nota parael usuario/Note destinée à l’utilisateur
Leave this Owner’s Manual in a convenient place for future reference.
DejeesteManual del Usuarioen un lugarconvenienteparareferenciaen el futuro.
Rangezcemanuelde l’utilisateurdansun endroitpratiquepour uneconsultation future.
ITEM / ARTÍCULO / RÉF # 30500767
LP GAS GRILL (pages 1-24)
PARRILLA A GAS LP (página25-49)
GRIL AU GAZ DE PÉTROLE
LIQUÉFIÉ (page 50-73)
MODEL / MODELO / MODÈLE # 720-0783B
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Warranty-----------------------------------------------
Precautions-------------------------------------------
Package Contents List------------------------------
Hardware Contents----------------------------------
Parts Diagram ---------------------------------------
Parts List-----------------------------------------------
Preparation--------------------------------------------
Assembly Instructions------------------------------
Lighting Instructions---------------------------------
Cleaning and Maintenance------------------------
Troubleshooting--------------------------------------
Cooking Instructions--------------------------------
Grill Cooking Chart----------------------------------
One-Year Limited Warranty on stainless steel and
other parts.
If this grill fails due to a defecting material or
workmanship within one year from the date of
purchase, call 1-800-648-5864.
For five years from the date of purchase, any
stainless steel burner that rusts through will be
replaced under warranty terms.
All warranty coverage excludes igniter batteries and
grill part paint loss, discoloration or rusting, which are
either expendable parts that can wear out from
normal use within the warranty period, or are
conditions that can be the result or normal use,
accident or improper maintenance.
All warranty coverage is void if this grill is ever used
for commercial or rental purposes.
WARNING
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death, or property damage.
WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, lid or any other
grill parts while the grill is in operation, or until
the gas grill has cooled down after use.
Failure to comply with these instructions may
result in serious bodily injury.
WARNING
1. Do not store or use gasoline or
other flammable liquids or
vapors in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the
vicinity of this or any other
appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away
from the appliance and
immediately call your gas
supplier or your fire department.
Grill Installation Codes
The installation must conform with local codes or,
in the absence of local codes, with either the
national fuel gas code, ANSI Z 223.1/NFPA S4,
Natural gas and propane installation code, CSA
B149.1, or propane storage and handling code,
B149.2, or the standard for Recreational vehicles,
ANSI A 119.2, and CSA Z240 RV series
recreational vehicle code, as applicable.
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas tank, not
included with grill. Never connect your gas grill to
an LP gas tank that exceeds this capacity.
2
Table of Contents
Grill Warranty
Precautions
2
2-4
5-6
7
8
9
9
10-18
19-20
21
22
23
24
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§ Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and re-
qualified at each filling.
§ Do not store a spare LP gas tank under or near
this appliance.
§ Never fill the tank beyond 80 percent full. If this
information is not followed exactly a fire causing
death or serious injury may occur.
§ Always keep LP gas tanks in an upright position.
§ Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
§ Do not subject the LP gas tank to excessive heat.
§ Never store an LP gas tank indoors. If you store
your gas grill in the garage or other indoor
location, always disconnect the LP gas tank first
and store it safely outside.
§ Place dust cap on cylinder valve outlet whenever
the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of
caps or plugs may result in leakage of propane.
§ LP gas tanks must be stored outdoors in a well-
ventilated area and out of reach of children.
Disconnected LP gas tanks must not be stored in
a building, garage or any other enclosed area.
§ When your gas grill is not in use the gas must be
turned off at the LP gas tank.
§ The pressure regulator and hose assembly must
be inspected before each use of the grill. If there
is excessive abrasion or wear or if the hose is cut,
it must be replaced prior to the grill being used
again.
§ Keep the gas pressure regulator hose away from
hot grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect the
hose prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call 1-800-648-
5864 for a replacement hose.
§ Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are
fully seated over the gas valve orifices.
§ Never allow children to operate your grill.
A tank of approximately 12 inches in diameter by 18-1/2
inches high is the maximum size LP gas tank to use.
You must use an OPD gas tank which offers an
Overfill Prevention Device.
This safety feature prevents the tank from being
overfilled which can cause malfunction of the LP gas
tank, pressure regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dept. of
Transportation (DOT). In Canada, the LP gas tank must
meet the National Standard of Canada ,CAN/CSA-B339 ,
Cylinders, spheres and Tubes for Transportation of
Dangerous Goods and Commission .
1. The LP gas tank must have a shutoff valve,
terminating in an LP gas supply tank valve outlet, that is
compatible with a Type 1 tank connection device. The LP
gas tank must also have a safety relief device that has a
direct connection with the vapor space of the tank.
2. The tank supply system must be arranged for vapor
withdraw.
3. The LP gas tank used must have a collar to protect the
tank valve.
Proper Placement and Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your gas grill
should not be used under overhead combustible
construction . Do not obstruct the flow of ventilation air
around the gas grill housing.
§Do not install this outdoor gas grill in or on recreational
vehicles or boats.
§Keep outdoor gas grill area clear and free from
combustible materials, gasoline and other flammable
vapors and liquids.
§Do not obstruct the flow of combustion and ventilation
air. Check for this each time prior to using grill.
§Never connect an unregulated LP gas tank to your gas
grill. The gas pressure regulator assembly supplied with
your gas grill is adjusted to have an outlet pressure of
11” water column (W.C.) for connection to an LP gas
tank.
§Only use the pressure regulator and the hose assembly
supplied with your gas grill. Replacement pressure
regulators and hose assemblies must be those specified
in this manual.
3
Precautions
Always keep the LP cylinder at
90° (upright) orientation to
provide vapor withdraw.
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WARNING
A strong gas smell, or the hissing sound of gas
indicates a serious problem with your gas grill or
the LP gas tank. Failure to immediately follow the
steps listed below could result in a fire or
explosion that could cause serious bodily injury,
death, or property damage.
§ Shut off gas supply to the gas grill.
§ Turn the control knobs to OFF position.
§ Put out any flame with a proper fire
extinguisher.
§ Open grill lid.
§ Get away from the LP gas tank.
§ Do not try to fix the problem yourself.
§ If odor continues or you have a fire you can not
extinguish, call your fire department. Do not call
near the LP gas tank because your telephone is
a form of electrical device and could create a
spark resulting in fire and/or explosion.
CAUTION: Spiders and small insects occasionally
spin webs or make nests in the grill burner tubes
during transit and warehousing. These webs can lead
to gas flow obstruction which could result in a fire in
and around burner tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to
your grill and create an unsafe operating condition for
the user.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this
burner tube cleaning procedure if your grill has not
been used for an extended period of time.
See Cleaning Burner Tubes and Ports on page #22.
NOTE: The normal flow of gas through the pressure
regulator and hose assembly can create a humming
noise. A low volume of noise is perfectly normal and
will not interfere with operation of the grill. If humming
noise is loud and excessive you may need to purge
air from the gas line or reset the pressure regulator
excess gas flow device. This purging procedure
should be done every time a new LP gas tank is
connected to your grill. For help with this procedure
refer to page 20, item 4 of “If Grill Still Fails To Light”,
or call the Grill Information Center at 1-800-648-5864.
Visually check the burner flames prior to each use. The
flames should look like picture, if they do not, refer to the
Cleaning Burner Tubes and Burner Ports, see page 21 of
this manual.
4
CAUTION: Beware of Flash-Back
Burner Flame Check
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A. Firebox ---1pc. B. Bottom Panel ---1pc. C. Caster ---2pcs.
D. Swivel Caster with Brake ---1pc. E. Swivel Caster ---1pc. F. Tank Tray Bolt ---1pc.
G. Side Panel, Left ---1pc. H. Side Panel, Right ---1pc. I. Back Panel ---1pc.
K. Door handle tube---2pcs. L. Door Left ---1pc.
M. Door Right ---1pc. N. Right Side Burner Bowl Assembly
with Side Shelf Front Panel ---1pc.
O. Left Searing Side Burner with
Side Shelf Front Panel ---1pc.
P. Heat Diffuser ---4pcs. R. Cooking Grid ---2pcs. S. Warming Rack ---1pc.
Package Contents List
5
J. Searing Side Burner Grease Tray
---1pc.
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T. Regular Burner Cooking---1pcs. U. Control Knob ---2pcs. V. AA Size Alkaline ---1pc.
W. Grease Tray ---1pc. X. Grease Cup ---1pc. Y. Manual Lighting Stick ---1pc.
6
Z. Cart Frame ---1pc. A1. Searing Side Burner Cooking
Grid ---1pc.
B1. Gas Tank Tray ---1pc.
C1. Side Burner ---1pc. D1. Door handle seat---4pc.
E1. Triangle Bracket, Right---1pc.
F1. Triangle Bracket, Left ---1pc.
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Item Description Specification Quantity
Truss Head Screw
Truss Head Screw
Flat Head Screw
Flat Washer
Flat Washer
CC 5/32'' x 10mm 12pcs
41pcs
BB
AA 1/4'' x 15mm
5/32'' x 10mm 24pcs
DD 1/4''
4pcsEE 5/32''
6pcs
1/4"*15mm
1/4"*10mm
7
Hardware Contents
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8
Parts Diagram
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Parts List
9
11Side Shelf Control Panel, Right37
11Manual7311Pulse Igniter Module36
11K/D Hardware pack7211Side Burner Gas Valve, Right35
11Tank Tray Bolt7111Side Burner Bowl Assembly,
Right
34
11Tank Tray7011Side Burner Cooking Grid, Right33
21Gas Tank Tray Slide6941Side burner lid hinge rod pin32
11Gas Tank Tray Block Piece6821Side Burner Lid Hinge Rod,
Right
31
11Gas Tank Tray Slide Bracket, Left6711Side Burner Lid, Right30
11Gas Tank Tray Slide Bracket, Right6611Grease Pan29
21Door Handle Assembly6511Grease Box28
11Lighting Rod6411Warming Rack27
11Door, Left6321Cooking Grid with Hole26
11Door, Right6241Flame Tamer25
21Door Magnet6111Main Burner Igniter Wire D24
11Cart Frame, Front6011Main Burner Igniter Wire C23
11Side Panel, Right5911Main Burner Igniter Wire B22
11Triangle Bracket, Right5811Main Burner Igniter Wire A21
11Triangle Bracket, Left5745Main Burner20
11Door iron piece5621Hood Buffer B19
21Caster55Non-
replaceable
1Main burner bowl assembly18
11Swivel Caster with Brake5411Front baffle17
11Swivel Caster5341Main Gas Valve16
11Side Panel, Left5211Regulator, LP15
11Back Panel5111Side Burner Manifold14
11Back Panel, top5011Main Manifold13
11Bottom Panel4921Side Burner Flex Gas Line12
11Side Shelf Control Panel, Left4811Sear Burner Manifold11
11Sear Burner Gas Valve4711Main Control Panel10
11Sear Burner Grease Tray4641Bezel9
11Sear Burner Bowl Assembly4561Control Knob8
11Sear Burner Igniter Wire4421Hood Buffer A7
11Sear Burner Cooking Grate4311Logo6
11Sear Burner4211Temperature Gauge Housing5
21Sear Burner Lid Hinge Rod, Left4111Temperature Gauge4
11Sear Burner Lid4041Burner Pin Assembly3
11Side Burner Igniter Wire3921Main Lid Screw2
15Side Burner Pipe3811Main Lid1
QT
Y
Warranty
coverage
(Year)
PART (Description)No.QTYWarranty
coverage
(Year)
PART (Description)No.
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CAUTION: While it is possible for one person to
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces.
Note: Be sure to slide grease tray out of back of grill
head and remove all packaging from tray.
1. Use the parts list to check that all parts have been
included.
2. Inspect the grill for damage as you assemble it. Do not
assemble or operate the grill if it appears damaged. If
there are damaged or missing parts when you unpack
the shipping box, or you have questions during the
assembly process, please call 1-800-648-5864.
For Assembly Questions, call 1-800-648-5864
8AM – 5 PM EST, Monday through Friday.
1. Assembling Grill Cart
(a) Attach four casters to bottom panel (B) using (16)
Truss head screws (AA).
Note: (D) is swivel caster, (E) is swivel caster with
brake, (C) are straight casters. See Fig.1.
Hint: For ease of cast assembly, turn bottom panel
upside down.
(b) Attach assembled gas tank tray to bottom panel (B)
using (4) Truss head screws (BB). See Fig.2.
Fig.1
10
Assembly Instructions
Fig.2
Before beginning assembly, make sure all parts are present. Compare parts with package contents list and
diagram above. If any part is missing or damaged, do not attemptto assemble the product. Contact
customer service at 1-800-648-5864 for replacement parts.
•Tools required for assembly:
Truss Screwdriver (not included).
•Note: The left and right sides of the grill are on your left andright as you face the front of the grill.
Preparation
Truss Screwdriver
B
A
B
C
D
B
D
E
C
C
If you are missing hardware or have damaged parts after
unpacking grill, call 1-800-648-5864
for replacements.
To order replacement parts after using grill, call:
1-800-648-5864.
Important: Use only parts listed above. When ordering
parts, providing the following information:
• Model #
• Serial # (found on the door inner of your grill)
• Part Number (see PART# in chart)
• Part Description
• Quantity of parts needed
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G
Z
(c) Attach left & right side panels (G & H) to bottom
panel (B) using (4) Truss head screws (AA) with
(4) Lock washers. See Fig.3.
(d) Attach back panel (I) to bottom panel (B) using (7)
Truss head screws (AA) with (7) Lock washers.
Attach Triangle Bracket Left (F1) and Triangle
Bracket right (E1) to both side panels (G & H)
using (8) Truss head screws (BB) with (8) Lock
washers. See Fig.4.
(e) Loosen screw which is attached to cart frame. Re-
attach screw connect cart frame (Z) to both side
panels (G & H) from outside. See Fig.5.
Fig.3
Fig.4
Fig.5
H
11
G
HB
I
B
E1
G
H
F1
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Fig.7
12
Fig.8
(f) Attached door handle (K) to door handle seat (D1),
See Fig.6.
(g) Attach door handle (K) to left door (L) using (2)
Truss head screws (BB). Repeat to assemble the
other door handle to right door (M). See Fig.7.
(h) Attach two doors (L & M) to side panels (G & H)
using (12) flat head screws (CC). See Fig.8.
2. Firebox Assembly
(a) Be sure grill cart doors are closed to stabilize cart.
Remove Firebox (A) from carton. Place onto cart
as shown. See Fig.9.
CAUTION: Firebox is heavy. To avoid injury,
obtain the help of an assistant for this step.
Also, make sure doors remain closed when
placing Firebox onto cart. DO NOT open doors
until Firebox is securely mounted to cart.
(b) Attach firebox (A) to left and right side panels (G
&H) using (4) Truss head screws (AA). See Fig.10.
L
L
M
K
Fig.6
K
D1
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3. Side Burner Assembly
(a) Loosen (2) preinstalled head screws from right
side of Firebox (A) as shown. Do not screw out
fully; leave ¼ extended for shelf assembly.
Through side burner shelf keyholes, hang side
burner shelf (N) on two loosened screws. See
Fig.11.
(b) Using (2) Truss head screws (AA), (2) Flat
washer (DD), attach side burner shelf (N) to
Firebox from inside the firebox. Insert (2) Truss
head screws (BB), (2) Flat washer (EE) to
attach the side burner shelf front panel to the
control panel. Fully tighten the two loosened
screws to secure shelf to firebox.
13
Fig.11
Fig.9
A
Fig.10
N
A
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U
Fig.12
Fig.13
14
4. Side Burner Valve Assembly
(a) Remove two screws from side burner control
valve face. Insert the side burner valve into the
Side Burner Shelf Control Panel (N). Align the
screws on the valve with the large side of the
holes on the bezel. Slightly loosen the screws
without removing the screws. Slide the screws
down to the smaller holes and tighten the screws
to secure. As shown in Fig.12.
(b)Insert side burner tube over side burner valve
orifice. See Fig.13A1. Use (2) Truss head screws
(BB) attaching side burner (N) to shelf to make
room to install side burner valve. See Fig.13A2.
(c) Push control knob (U) onto valve control stem.
See Fig.14.
(d)Insert the side burner ignition wire to the ignition
module located on the right side control panel.
See Fig.15.
Note: Only need to insert the side burner ignition
wire, the other five wires have been pre-assembled.
Fig.15
Fig.14
A1
A2
N
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O
5. Searing Side Burner Assembly
(a) Loosen (2) preinstalled head screws from left
side of Firebox (A) as shown. Do not screw
out fully; leave ¼ extended for shelf assembly.
Through side burner shelf keyholes, hang side
burner shelf (O) on two loosened screws. See
Fig.16.
(b) Using (2) Truss head screws (AA), (2) Flat
washer, attach side burner shelf (O) to grill
head from inside the firebox. Insert (2) Truss
head screws (BB), (2) Flat washer (EE) attach
the side burner shelf front panel to the control
panel, see Fig.16. Fully tighten the two
loosened screws to secure shelf to firebox.
Fig.16
15
6. Searing Side Burner Valve Assembly
(a) Remove the 2 screws that are pre-attached to
the valve. Insert the side burner valve into the
side burner control panel and bezel. Then align
the valve through the side burner panel
opening, making sure the orifice end is aligned
in the burner opening. See Fig.17.
(b) Loosen the "C" bracket on the burner tube
located on the underside of the side shelf bowl
by removing the screw holding it in place. Turn
the "C" bracket so the opening of the side
burner tube is exposed.
(c) From the front of the side burner control panel,
put the two valve screws through the knob
bezel and secure to valve.See Fig. 18.
(d) Return to the underside of the side burner and
turn the "C" bracket to close the gap in the front
opening of the side burner tube. Tighten screw
to secure. See Fig.19.
Fig.17
Fig.18
O
Fig.19
A
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(e)Push control knob (U) onto valve control stem.
See Fig.20.
(f)Plug ignition wire into igniter electrode hanging
from the underside of burner. See Fig.21.
7. Igniter and Battery Assembly
(a)Remove igniter cover and lock washer from
igniter. Insert igniter through from back of side
burner control panel, secure lock washer from
front of side burner control panel. See Fig.22.
(b) Install battery (V) into ignition box with positive
terminal facing outward.
(c)Replace the ignition battery cap after the
battery has been installed. See Fig.22.
Fig.20
Fig.21
Fig.22
16
v
Lock Washer
U
igniter
manifold
Note: Make sure the igniter is assembled
with the wires upward 45°, so that the
wires are away from manifold.
See illustration below:
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Fig.24
P
R
S
8. Side Burner Grates Assembly
Replace both grates to each side burner.
See Fig.23a.
9. Grease Cup Assembly
From the back, pull out grease trays (W & J),
remove any packaging materials from it, then insert
grease cup (X) into grease tray (W) as shown in
Fig.23b. Push grease trays back into grill.
10. Installing Cooking Components
(a)Place heat diffusers (P) over burners as shown.
Diffuser ends insert into channels on front and back
of firebox. See Fig.24.
(b) Evenly space cooking grids (R) on the ledge
above heat diffusers. See Fig.24.
To obtain Searing marks in cooked meat, be sure to
insert grids so that side with four corner feet faces
down.
(c) Insert legs of warming rack (S) into the holes in the
top of firebox side panels. See Fig.24.
Fig.23b
17
W
X
J
Fig.23a
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Fig.25
18
11.Connecting LP Gas Tank to LP Grill
(a) From front of the cart, turn the locker to the right
and pull out of tank tray seat, place foot ring of 20 lb
tank into the hole in bottom panel. Make sure the
tank valve is in OFF position. Use the tank bolt to
secure the tank in a fixed position, turn locker to
left. See Fig.25.
(b) Check the tank valve to ensure it has proper
external mating threads to fit the hose and pressure
regulator assembly provided.
(c) Make sure all burner valves are in OFF position.
(d)Inspect the valve connection port and pressure
regulator assembly. Look for damage or debris.
Remove any debris. Inspect hose for damage.
Never use damaged or plugged equipment.
(e) When connecting pressure regulator and hose
assembly to tank valve, hand tighten quick coupling
nut clockwise to a full stop. See Fig.26. Do not use
a wrench to tighten because it could damage the
quick coupling nut and result in a hazardous
condition.
(f) Slowly open tank valve fully (counterclockwise).
Use a soapy water solution to check all connections
for leaks before attempting to light your grill (see
page 20 for gas leak check instructions). If a leak is
found, turn tank valve off and do not use your grill
until the leak is repaired.
CAUTION: When the appliance is not in use,
gas must be turned off at the supply tank.
Congratulations
Your BackyardGrill® gas grill is now ready for use.
Before the first use and at the beginning of each
season (and whenever the LP gas tank has been
changed):
1. Read all safety, lighting and operating
instructions.
2. Check gas valve orifices, burner tubes and
burner ports for any obstructions.
3. Perform gas leak check according to
instructions found on page 20 of the manual.
Important
Before cooking on your grill the first time, wash
cooking grids and cooking rack with warm , soapy
water. Rinse and dry thoroughly. Season with
cooking oil regularly. After cooking is completed,
turn grill to HIGH setting for 3 to 5 minutes to burn
off excess grease or food residue.
Pressure Regulator Connection
Fig.26
DISCONNECTING THE LIQUID PROPANE
CYLINDER
Turn the grill burner valves “OFF” and make sure the
grill is cool.
Turn the Liquid Propane Cylinder valve “OFF” by
turning clockwise until it stops.
Detach the pressure regulator assembly from the
cylinder valve by turning the quick coupling nut
counterclockwise.
Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the
cylinder valve. Other types of caps or plugs may
result in leakage of propane.
a
b
c
d
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3. Be sure all gas connections are securely
tightened.
4.Turn on gas supply.
5. Open the grill main lid.
6.Push and turn any main burner control knob to
HIGH position. Push Electronic Ignition button
for 3 to 5 seconds to light burner.
7. If the burner does not light after 5 seconds, turn
knob to OFF. Turn gas OFF at LP tank and
wait 5 minutes for gas to clear. Then turn gas
ON at tank and repeat step 5
8. If burner still does not light, see Match Lighting
section and If Grill Still Fails to Light section on
the following page.
9. To light additional burners, turn burner knob(s)
to HIGH. Push and hold electronic ignition
button to light burner. Adjust knob(s) to desired
setting.
• Make a 50/50 (soap/water) mild soap solution.
• Turn the control knobs to full OFF position; then turn
gas ON at supply tank.
• Apply the soap solution with a clean brush to all gas
connections. See below. If growing bubbles appear
in the solution the connections are not properly
sealed. Check each fitting and tighten or repair as
necessary.
• If you have a gas connection leak you cannot repair,
turn gas OFF at supply tank, disconnect fuel line
from your grill and call 1-800-648-5864 or your gas
supplier for repair assistance.
• Also apply soapy solution to the tank seams. See
below. If growing bubbles appear, shut tank OFF
and do not use or move it! Contact an LP gas
supplier or your fire department for assistance.
Grill Lighting Instructions for Main Burners
1. Do not smoke while lighting grill or checking gas
supply connections.
2. Be sure that LP gas tank is sufficiently full.
WARNING
Failure to open grill lid during the lighting
procedure could result in a fire or explosion
that could cause serious bodily injury, death,
or property damage.
19
USING THE SIDE BURNERS:
Inspect the gas supply hose prior to turning the
gas “ON”. If there is evidence of cuts, wear or
abrasion, it must be replaced prior to use. Do not
use the side burner if the odor of gas is present.
WARNING: Always keep your face and body
as far away from the burner as possible when
lighting.
Gas Connection Leak Check
Gas Tank Leak Check
Checking for LP gas leaks
Never test for leaks with a flame. Prior to first use, at
the beginning of each season, or every time your LP
gas tank is changed, you must check for gas leaks.
Lighting Instructions
LIGHTING INSTRUCTIONS FOR SIDE BURNERS
• Open side burner lid fully.
• Push and turn side burner knob to HIGH position.
Push and hold Electronic Ignition button for 3-5
seconds to light burner.
• If the side burner does not light after 5 seconds,
turn knob to OFF. Turn gas OFF at LP tank and
wait 5 minutes for gas to clear. Then turn gas
ON at tank and repeat step 2.
• If burner still does not light, see Manually
Lighting Your Grill by Match section and If Grill
Still Fails to Light Section on the following page.
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WARNING
Never lean over the grill cooking area while
lighting your gas grill. Keep your face and body
a safe distance (at least 18 inches) from the
cooking grid surface when lighting your grill by
match.
If Grill Still Fails To Light
1. Check gas supply and connections for leaks.
Check that all wire connections are secure.
2. Repeat basic lighting procedure. If your grill still
fails to operate, turn the gas off at source, turn the
control knobs to OFF, then check the following:
§Misalignment of burner tubes over orifices
Correction: Reposition burner tubes over orifices.
§Plugged orifice
Correction: Remove burners from grill, carefully
lift each burner up and away from gas valve orifice.
Remove the orifice from gas valve and gently clear
any obstruction with a fine wire. Then reinstall all
orifices, burners, and cooking components.
3.If an obstruction is suspected in grill burner valves,
please call for repair service at 1-800-648-5864.
4.If the grill still does not light you may need to
purge air from the gas line or reset the pressure
regulator excess gas flow device.
Note: This procedure should be done every time a
new LP gas tank is connected to your grill.
To purge air from your gas line and/or reset the
pressure regulator excess gas flow device:
§Turn all control knobs to the OFF position.
§Turn off the gas at the tank valve.
§Disconnect pressure regulator from LP gas tank.
§Let unit stand for 5 minutes.
§Reconnect pressure regulator to the LP gas tank.
§Turn the tank valve on slowly until ¼ to ½ open.
§Open the grill lid.
§Push and turn any control knob to HIGH.
§Turn control knobs to HIGH until all the burners
are lit.
§You may start to use the grill.
5.If all checks or corrections have been made and
you still have questions about operating your gas
grill, call the Grill Information Center at
1-800-648-5864
WARNING
Should a “FLASH-BACK” fire occur in/or
around the burner tubes, follow the
instructions below. Failure to comply with
these instructions could result in a fire or
explosion that could cause serious bodily
injury, death, or property damage.
§ Shut off gas supply to the gas grill.
§ Turn the control knobs to OFF position.
§ Put out any flame with a proper fire extinguisher.
§ Open grill lid.
§ Once the grill has cooled down, clean the burner
tubes and burners according to the cleaning
instructions found on page 21.
20
Manually Lighting Your Grill by Match
1. Insert a match into the manual lighting stick.
2. Follow steps 1 through 9 of the Lighting
instructions on page 20.
3. Light the match and extend the lighting stick to
cooking grid surface.
4. Turn the desired control knob to the HIGH
position setting to release gas. The burner
should light immediately.
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