CITROEN 2001 SAXO User manual

PRIVATE CARS

SAXO-XSARA-BERLINGO

PRIVATE CARS

CAR 050008

Book 1

2001

AC.QCAV/MTD

Méthodes Techniques Documentation



’’The intellectual property rights relating to the technical information contained in this document belong

exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without

prior written authorisation from the manufacturer is forbidden.‘‘

«The technical information contained in this document is intended for the exclusive use of the trained personnel of the

motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The

information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full

responsibility to the exclusion of that of the manufacturer».

’’The technical information appearing in this brochure is subject to updating as the characteristics of each

model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically

for further information and to obtain any possible updates».

2001

PRESENTATION

THIS HANDBOOK summarises the characteristics, adjustments, checks and special features of CITROEN vehicles, not including COMMERCIAL

vehicles for which there exists a separate handbook.

The handbook is divided into nine groups representing the main functions :

GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - ELECTRICAL -

AIR CONDITIONING.

In each section, the vehicles are dealt with in the following order : SAXO - XSARA – XSARA PICASSO - BERLINGO and all models where applicable.

The information given in this handbook is based on vehicles marketed in EUROPE.

IMPORTANT

If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account

when preparing future publications. For example :

– INSUFFICIENT INFORMATION

– SUPERFLUOUS INFORMATION

– NEED FOR MORE DETAILS

Please send your comments and suggestions to :

CITROEN U.K. Ltd.

221, Bath Road,

SLOUGH,

SL1 4BA.

U.K.

GENERAL

Saxo 1 - 8

Xsara  9/2000 9 - 24

Xsara 09/2000  25 - 31

Xsara Picasso 32 - 33

Berlingo 34 - 37

Saxo 39

Xsara  9/2000 40

Xsara 09/2000  41

Xsara Picasso 42

Berlingo 43

Lubricants 44 - 58

ENGINE

Specifications 59 - 62

Cylinder head marking, tightening 66 - 77

Auxiliary drive belt 78 - 102

Checking, setting valve timing 103 - 104

Valve clearances 140

Checking oil pressure 141

Oil filter 144

INJECTION

Idling, anti-pollution 146 - 149

Petrol injection 150 - 157

Handbrake 302

Bleed brakes 303

Handbrake 319

Bleed brakes 302

Handbrake 330

Bleed brakes 331

ELECTRICAL

Starters 332 - 340

Alternators 341 - 354

Charging circuit 355

Preheater plugs 356 - 357

AIR CONDITIONING

Quantity in R 134.a 358

Special features 359 - 366

Checking temperatures 367 - 368

Checking pressures 369 - 370

Saxo 371 - 374

Xsara  09/2000 375 - 381

Xsara 09/2000  382 - 385

Xsara Picasso 386 - 390

INDEX

Identification

of vehicles

Capacities

Axle geometry

Brake

specifications

Air conditioning

circuit

LPG safety requirements 166 - 170

HDi safety requirements 171 - 174

Checking the HDi fuel circuit 175 - 176

Checking the HDi air circuit 177

Checking turbo pressure 178 - 179

Checking the HDi recycling circuit 180

Checking, setting DELPHI injection 181 - 195

Checking, setting BOSCH injection 196 - 205

IGNITION

Sparking plugs 206

CLUTCH-GEARBOX-TRANSMISSION

Speedometer 207

Checking, adjusting the clutch 211 - 216

Driveshafts 250

AXLES-SUSPENSION-STEERING

Saxo 251 - 258

Xsara TT 263 - 267

Xsara Picasso 292 - 293

BRAKES

Saxo 298 - 299

Xsara 304 - 306

Xsara Picasso 321

Saxo

Xsara

Picasso

GENERAL

1

GENERAL

SAXO - All TypesIDENTIFICATION OF VEHICLES

E1AP07CD

1 Engine legislation type

2 RP organisation no.

3 Chassis stamp

4 Manufacturer's name plate

5 01/02/99 # Label :

- Tyre pressures.

- RP organisation no.

- Paint code.

6 Paint code.

7 Gearbox ident. reference

GENERAL

Emission standard L3 IF/L4

Type code SO CDZF SO HDZF/GL (1) SO KFXD S6 KFXB/IF SO KFXB/IF

Engine type CDZ HDZ KFX

Cubic capacity (cc) 954 1124 1360

Fiscal rating (hp) 46 5

Gearbox type MA/5 MB3 MA/5

Gearbox ident. plate

20 CE 81 (2)

312

20 CE 95 (2) 20 CE73 (2)

20 CF 03 (3) 20 CF 12 (3) 20 CF 02 (3)

2

SAXO - All Types IDENTIFICATION OF VEHICLES

(1) = LPG.

(2) = # 28/08/2000.

(3) = 29/08/2000 #

3-DOOR PETROL SALOONS

1.1 i1.0 i

1.4 i

A- X

SX

Exclusive

VTS

SX

VTS

A- X

Administration

AUTO.

GENERAL

3

Emission standard L3

Type code S6 NFZF S6 NFXF SO VJZF SO VJYF

Engine type NFZ NFX VJZ (1) VJY (2)

Cubic capacity (cc) 1587 1527

Fiscal rating (hp) 68 4

Gearbox type MA/5

Gearbox ident. plate

20 CD 60 (3) 20 CD 46 (3) 20 CE 73 (3)

20 CN 05 (4) 20 CN 03 (4) 20 CF 02 (4)

SAXO - All TypesIDENTIFICATION OF VEHICLES

(1) = With EGR

(2) = Catalytic converter with EGR

(3) = # 28/08/2000.

(4) = 29/08/2000 #

NOTE : EGR = Exhaust Gas Recycling device.

3-DOOR DIESEL SALOONS 3-DOOR PETROL SALOONS

1.6 i 1.6 i 16 V 1.5 D

VTS

A-X-SX

Exclusive

Administration

S - SX

VTS

GENERAL

4

Emission standard L3 IF/L4

Type code S1 CDZF S1 HDZF/GL (3) S1 KFXD S1 KFXB/IF

Engine type CDZ HDZ KFX

Cubic capacity (cc) 954 1124 1360

Fiscal rating (hp) 465

Gearbox type MA/5 MB3 MA/5

Gearbox ident. plate

20 CE 81 (4) 20 CE 73 (4)

20 CF 03 (5)

312

20 CF 02 (5)

SAXO - All Types IDENTIFICATION OF VEHICLES

5-DOOR PETROL SALOONS

1.1 i1.0 i

1.4 i

A-SX

Driving School

(1) (2)

SX - Exclusive

SX

A-X

Administration

AUTO.

(1) = Cylindrical tank

(2) = Ring-shaped tank.

(3) = LPG.

(4) = # 28/08/2000

(5) = 29/08/2000 #

GENERAL

5

Emission standard L3

Type code S1 VJZF (1) S1 VJZF/MOD (2) S1 VJYF (3)

Engine type VJZ VJY

Cubic capacity (cc) 1527

Fiscal rating (hp) 4

Gearbox type MA/5

Gearbox ident. plate 20 CE 73 (a) 20 CF 02 (b)

SAXO - All TypesIDENTIFICATION OF VEHICLES

(1) = With EGR

(2) MOD = Modifiable.

(3) = Catalytic converter

(a) = # 28/08/2000.

(b) =.29/08/2000 #

NOTE : EGR = Exhaust Gas Recycling device.

5-DOOR DIESEL SALOONS

1.5 D

Driving School

A-X-SX-Exclusive

Administration

A-X-SX-Exclusive

GENERAL

6

Emission standard L3

Type code SO CDZF/T (1) S3 CDZF (2)

SO HDZF

SO VJZF/T (1) S3 VJZF (2)

/T.MOD.GL (3)

Engine type CDZ HDZ VJZ

Cubic capacity (cc) 954 1124 1527

Fiscal rating (hp) 56 6

Gearbox type MA/5

Gearbox ident. plate

20 CE 81 (4) 20 CE 73 (4)

20 CF 03 (5) 20 CF 02 (5)

SAXO - All Types IDENTIFICATION OF VEHICLES

Commercial version Entreprise 3 door

1.1 i

Petrol Diesel

A

1.0 i

A-X-Poste

Administration

1.5D

A-X-Poste

Administration

(1) = Can be converted.

(2) = Non-convertible van.

(3) /T.MOD.GL = Convertible to LPG.

(4) = # 28/08/2000.

(5) = 29/08/2000 #

GENERAL

7

SAXO - All TypesIDENTIFICATION OF VEHICLES

(1) = # 02/05/2000

(2) = 03/05/2000 #

3-DOOR SALOONS

DieselPetrol

1.1i 1.4i 1.6i 1.6i 16V 1.5 D

VTS

SX – Exclusive

VTS

VTSVTS

A-X-SX

Exclusive

Administration

A-X-SX

Exclusive

Administration

Emission standard L4

Type code SO HFXB S6 KFWB SO KFWB S6 NFTB S6 NFXB SO VJXB

Engine type HFX KFW NFT NFX VJX

Cubic capacity (cc) 1124 1360 1587 1527

Fiscal rating (hp) 45684

Gearbox type MA/5

Gearbox ident. plate

20 CF 03 (1) 20 CE 95 (1)

20 CF 03

20 CD 46 (1) 20 CE 73 (1)

20 CF 02 (2) 20 CF 12 (2) 20 CN 03 (2) 20 CF 02 (2)

GENERAL

8

Emission standard L4 L4

Type code S3 HFXB S3 VJXB

Engine type HFX VJX

Cubic capacity (cc) 1124 1527

Fiscal rating (hp) 66

Gearbox type MA/5 MA/5

Gearbox ident. plate

20 CE 81 (1) 20 CE 73 (1)

20 CF 03 (2) 20 CF 02 (2)

SAXO - All Types IDENTIFICATION OF VEHICLES

(1) = Non-convertible van

(2) = # 28/08/2000

(3) = 29/08/2000 #

COMMERCIAL VERSION ENTREPRISE 3 DOOR

Petrol

1.1i

(1)

A-S-SX

Poste

Administration

1.5 D

(1)

A-S-SX

Poste

Administration

Diesel

GENERAL

IDENTIFICATION OF VEHICLES

E1AP08MD

1 Manufacturer’s name plate (Estate).

2 Chassis stamp

3 Manufacturer’s name plate (Saloon)..

4 01/02/1999 # Label :

- Tyre pressures.

- RP organisation no.

- Paint code.

5 Gearbox ident. reference

6 Engine legislation type

XSARA - All Types # 09/2000

9

GENERAL

10

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

(*) = Differential diameter 68 mm.

(1) GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.

3-DOOR PETROL SALOONS

1.6i1.4i

Dual fuel

AUTO.

A - X - X Pack

SX - VTR

X - X Pack

SX

X - X Pack

SX - VTR

X - SX

X - X Pack

SX - Exclusive

X - X Pack

Emission standard K' L3 IF L4 L3

Type code NO KFXG NO KFXF NO KFXB NO KXF/GL (1) NO NFZF NO NFZM

Engine type KFX NFZ

Cubic capacity (cc) 1360 1587

Fiscal rating (hp) 56

Gearbox type MA/5 MA/5 AL4

Gearbox ident. plate 20 CE 42 (*) 20 CD 29 20 TP 22

GENERAL

L3

NO LFXF NO LFYF N6 LFYF N6 RFSF N6 RFSY

LFX LFY RFS

1761 1998

6711

BE3/5

20 TB 91 20 TB 62 20 TB 92 20 TB 93

11

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

3-DOOR PETROL SALOONS

1.8i 16V1.8i

VTR - VTS

X - X Pack

SX - VTR

X Pack - SX

Exclusive

VTS

Brazil

2.0i 16V

Emission standard

Type code

Engine type

Cubic capacity (cc)

Fiscal rating (hp)

Gearbox type

Gearbox ident. plate

GENERAL

12

X - X Pack

SX - VTR

Exclusive

X - X Pack

VTR

Emission standard L3 L4

Type code NO WJZF NO DHYF N6 DHYF NO RHYF N6 RHYF NO RHYB N6 RHYB

Engine type WJZ DHY RHY

Cubic capacity (cc) 1868 1905 1997

Fiscal rating (hp) 56 5

Gearbox type BE3/5

Gearbox ident. plate 20 TB 38 20 TB 59 20 TB 51

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

(1) = High pressure Diesel injection

3-DOOR DIESEL SALOONS

2.0 HDi (1)1.9 D 1.9 TD

X - X Pack

SX

VTR - VTS

X - X Pack

SX

VTS

GENERAL

13

Emission standard L3

Type code

NO KFXF/T (1) NO KFXF/T MOD GL (2) NO WJZF/T (1) N3 WJZF

Engine type KFX WJZ

Cubic capacity (cc) 1360 1868

Fiscal rating (hp) 5

Gearbox type MA/5

Gearbox ident. plate 20 CE 42 20 TB 38

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

(1) /T = The vehicle can be converted back into a private vehicle.

(2) /T MOD GL :

/T = The vehicle can be converted back into a private vehicle.

MOD = Modifiable.

GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.

3-DOOR SALOON VERSIONS - ALL TYPES

Petrol Diesel

X Entreprise

SX

Dual fuel

X Entreprise

1.4i 1.9 D

GENERAL

14

Emission standard K' L3 L4 L3 K'

Type code N1 KFXG N1 KFXF N1 KFXB N1 KFXF/GL (1) N1 NFZG N1 NFZU

Engine type KFX NFZ

Cubic capacity (cc) 1360 1587

Fiscal rating (hp) 56

Gearbox type MA/5 MA/5 AL4

Gearbox ident. plate 20 CE 42 (1) 20 CE 29 20 TP 22

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

(1) = Differential diameter 68 mm.

5-DOOR PETROL SALOONS

1.4 i

1.6i

A- X

X Pack - SX

Exclusive

X - X Pack

SX

X-SX X Pack

Dual fuel AUTO.

A- X

X Pack

GENERAL

15

L3

N1 NFZF N1 NFZM N1 LFXF N1 LFYF N7 LFYF

NFZ LFX LFY

1587 1761

67

MA/5 AL4 BE3/5

20 CD 29 20 TP 22 20 TB 91 20 TB 84

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

5-DOOR PETROL SALOONS

1.8i1.6i

X - X Pack - SX

Exclusive

X - X Pack - SX

Exclusive

AUTO.

X - X pack - SX

Exclusive

VTS

1.8i 16V

Emission standard

Type code

Engine type

Cubic capacity (cc)

Fiscal rating (hp)

Gearbox type

Gearbox ident. plate

GENERAL

16

Emission standard L3

Type code N1 LFYY N1 LFYF/GL (1) N1 RFVF N1 RFVB N1 RFVY

Engine type LFY RFV

Cubic capacity (cc) 1761 1998

Fiscal rating (hp) 79

Gearbox type BE3/5 BE3/5 4HP20 BE3/5

Gearbox ident. plate 20 TD 05 20 TB 84 20 TB 39 20 GZ 9F 20 TB 39

XSARA - All Types # 09/2000

IDENTIFICATION OF VEHICLES

5-DOOR PETROL SALOONS

2.0i 16V1.8i 16V

X - X Pack

Exclusive

X - SXBrazil

Brazil

(1) GL = LPG (Liquid Petroleum Gas) with ring-shaped tank.

Dual fuel

AUTO.

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