Milwaukee Magnum 0244-1 User manual

Category
Power tools
Type
User manual

This manual is also suitable for

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET
BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER
EL MANUAL DEL OPERADOR.
OPERATOR'S MANUAL
MANUEL DE L'UTILISATEUR
MANUAL DEL OPERADOR
Catalog No.
No de Catalogue
Catálogo No.
HEAVY-DUTY MAGNUM DRILLS
EXTRA ROBUSTE PERCEUSES MAGNUM
TALADROS MAGNUM HEAVY-DUTY
0233-20
0234-1
0234-6
0235-21
0235-6
0236-6
0244-1
32
1. Hold power tools by insulated grip-
ping surfaces when performing an
operation where the cutting tool
may contact hidden wiring or its
own cord. Contact with a “live” wire
will make exposed metal parts of the
tool “live” and shock the operator.
2. Use auxiliary handles supplied
with the tool. Loss of control can
cause personal injury.
3. Wear ear protectors with impact
drills. Exposure to noise can cause
hearing loss.
4. Maintain labels and nameplates.
These carry important information. If un-
readable or missing, contact a MILWAU-
KEE service facility for a free replace-
ment.
5. WARNING! Some dust created by power
sanding, sawing, grinding, drilling, and
other construction activities contains
chemicals known to cause cancer, birth
defects or other reproductive harm.
Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and ce-
ment and other masonry products, and
arsenic and chromium from chemi-
cally-treated lumber.
Your risk from these exposures varies,
depending on how often you do this
type of work. To reduce your exposure
to these chemicals: work in a well ven-
tilated area, and work with approved
safety equipment, such as those dust
masks that are specifically designed to
filter out microscopic particles.
SPECIFIC SAFETY RULES
POWER TOOL USE AND CARE
16. Do not force the power tool. Use
the correct power tool for your ap-
plication. The correct power tool will
do the job better and safer at the rate
for which it was designed.
17. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous
and must be repaired.
18. Disconnect the plug from the
power source and/or the battery
pack from the power tool before
making any adjustments, chang-
ing accessories, or storing power
tools. Such preventive safety mea-
sures reduce the risk of starting the
tool accidentally.
19. Store idle power tools out of the
reach of children and do not al-
low persons unfamiliar with the
power tools or these instructions
to operate power tools. Power
tools are dangerous in the hands of
untrained users.
20. Maintain power tools. Check for
misalignment or binding of mov-
ing parts, breakage of parts and
any other condition that may af-
fect the power tool's operation. If
damaged, have the power tool
repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
21. Keep cutting tools sharp and
clean. Properly maintained cutting
tools with sharp cutting edges are less
likely to bind and are easier to control.
22. Use the power tool, accessories
and tool bits etc., in accordance
with these instructions and in the
manner intended for the particu-
lar type of power tool, taking into
account the working conditions
and the work to be performed. Use
SERVICE
23. Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
WORK AREA SAFETY
ELECTRICAL SAFETY
PERSONAL SAFETY
WARNING!
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fire
and/or serious injury. The term "power tool" in all of the warnings listed
below refers to your mains-operated (corded) power tool or battery-
opearted (cordless) power tool.
SAVE THESE INSTRUCTIONS
GENERAL SAFETY RULES-FOR ALL POWER TOOLS
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in
the presence of flammable liq-
uids, gases, or dust. Power tools
create sparks which may ignite the dust
or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose
control.
4. Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power
tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
5. Avoid body contact with earthed
or grounded surfaces such as
pipes, radiators, ranges and re-
frigerators. There is an increased
risk of electric shock if your body is
earthed or grounded.
6. Do not expose power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.
7. Do not abuse the cord. Never use
the cord for carrying, pulling, or
unplugging the power tool. Keep
cord away from heat, oil, sharp
edges, or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
9. Stay alert, watch what you are do-
ing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the influence of drugs, al-
cohol or medication. A moment of
inattention while operating power tools
may result in serious personal injury.
10. Use safety equipment. Always
wear eye protection. Safety equip-
ment such as dust mask, non-skid
safety shoes, hard hat, or hearing pro-
tection used for appropriate conditions
will reduce personal injuries.
11. Avoid accidental starting. Ensure
the switch is in the off-position
before plugging in. Carrying tools
with your finger on the switch or plug-
ging in power tools that have the
switch on invites accidents.
12. Remove any adjusting key or
wrench before turning the power
tool on. A wrench or a key left at-
tached to a rotating part of the power
tool may result in personal injury.
13. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your
hair, clothing and gloves away from
moving parts. Loose clothes,
8. When operating a power tool out-
doors, use an extension cord suit-
able for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
jewellery, or long hair can be caught in
moving parts.
15. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dust-
related hazards.
of the power tool for operations differ-
ent from those intended could result in
a hazardous situation.
54
Amps
5.5
5.5
5.5
5.5
5.5
5.5
5.5
No Load
RPM
0-2800
without RAD 0-850
RAD low 0-565
RAD high 0-1275
without RAD 0-850
RAD low 0-565
RAD high 0-1275
0-850
0-850
without RAD 0-850
RAD low 0-565
RAD high 0-1275
without RAD 0-600
RAD low 0-400
RAD high 0-900
Volts
AC
120
120
120
120
120
120
120
Cat.
No.
0233-20
0234-1
0234-6
0235-21
0235-6
0236-6
0244-1
Amperes
Double Insulated
Symbology
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating
Current
No Load Revolutions
per Minute (RPM)
Specifications
Right Angle Drive Unit Cat. No. 48-06-2871
Mexican Approvals
Marking
FUNCTIONAL DESCRIPTION
3
1. Chuck
2. Nameplate
3. Trigger
4. Forward/Reverse
switch
5. Side handle
5
1
2
4
The grounding prong in the plug is con-
nected through the green wire inside the
cord to the grounding system in the tool.
The green wire in the cord must be the
only wire connected to the tool's ground-
ing system and must never be attached to
an electrically “live” terminal.
Your tool must be plugged into an appro-
priate outlet, properly installed and
grounded in accordance with all codes and
ordinances. The plug and outlet should look
like those in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do not re-
quire grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with the
applicable standards of Underwriters Labo-
ratories, Inc., the Canadian Standard As-
sociation and the National Electrical Code.
Double Insulated tools may be used in ei-
ther of the 120 volt outlets shown in
Figures B and C.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required” have
a three wire cord and three prong ground-
ing plug. The plug must be connected to a
properly grounded outlet (See Figure A). If
the tool should electrically malfunction or
break down, grounding provides a low re-
sistance path to carry electricity away from
the user, reducing the risk of electric shock.
Fig. B
Fig. C
Fig. A
Improperly connecting the
grounding wire can result in the
risk of electric shock. Check
with a qualified electrician if you
are in doubt as to whether the
outlet is properly grounded. Do
not modify the plug provided
with the tool. Never remove the
grounding prong from the plug.
Do not use the tool if the cord or
plug is damaged. If damaged,
have it repaired by a MILWAUKEE
service facility before use. If the
plug will not fit the outlet, have a
proper outlet installed by a
qualified electrician.
GROUNDING
WARNING!
76
TOOL ASSEMBLY
To reduce the risk of injury, al-
ways unplug tool before attaching
or removing accessories. Use
only specifically recommended
accessories. Others may be
hazardous.
WARNING!
Removing and Replacing Quik-Lok
®
Cords (Fig. 1)
MILWAUKEE's exclusive Quik-Lok
®
Cords
provide instant field replacement or
substitution.
Fig. 1
1. To remove the Quik-Lok
®
Cord, turn the
cord nut 1/4 turn to the left and pull it
out.
2. To replace the Quik-Lok
®
Cord, align the
connector keyways and push the con-
nector in as far as it will go. Turn the
cord nut 1/4 turn to the right to lock.
Installing Side Handle (Fig. 2)
MILWAUKEE Magnum Drills are supplied
with a side handle that can be installed on
either side of the tool for right or left handed
use. To install the side handle, thread it into
the socket on the desired side of the tool
and tighten it securely. Always use the side
handle for best control.
To prevent personal injury, al-
ways remove the chuck key from
the chuck after each use.
WARNING!
Installing Bits into Keyed Chucks (Fig. 3)
Cat. No. 0234-1, 0244-1
1. Open the chuck jaws wide enough to
insert the bit. Be sure the bit shank and
chuck jaws are clean. Dirt particles may
prevent the bit from lining up
properly.
2. When using drill bits, insert the bit into
the chuck. Center the bit in the chuck
jaws and lift it about 1/16" off of the
bottom. Tighten the chuck jaws by hand
to align the bit.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to
grip the bit shank. Tighten the chuck
jaws by hand to align the bit.
3. Place the chuck key in each of the three
holes in the chuck, turning it clockwise
as shown. Tighten securely.
4. To remove the bit, insert the chuck key
into one of the holes in the chuck and
turn it counterclockwise.
Fig. 2
Grounded tools require a three wire ex-
tension cord. Double insulated tools can
use either a two or three wire extension
cord. As the distance from the supply out-
let increases, you must use a heavier
gauge extension cord. Using extension
cords with inadequately sized wire causes
a serious drop in voltage, resulting in loss
of power and possible tool damage. Refer
to the table shown to determine the re-
quired minimum wire size.
The smaller the gauge number of the wire,
the greater the capacity of the cord. For
example, a 14 gauge cord can carry a
higher current than a 16 gauge cord. When
using more than one extension cord to make
up the total length, be sure each cord con-
tains at least the minimum wire size re-
quired. If you are using one extension cord
for more than one tool, add the nameplate
amperes and use the sum to determine the
required minimum wire size.
Guidelines for Using Extension Cords
If you are using an extension cord out-
doors, be sure it is marked with the
suffix “W-A” (“W” in Canada) to indi-
cate that it is acceptable for outdoor
use.
Be sure your extension cord is prop-
erly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by a
qualified person before using it.
Protect your extension cords from
sharp objects, excessive heat and
damp or wet areas.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
Recommended Minimum Wire
Gauge for Extension Cords*
Extension Cord Length
* Based on limiting the line voltage drop to
five volts at 150% of the rated amperes.
Nameplate
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
25'
18
18
18
18
16
14
12
75'
18
18
16
14
12
10
100'
18
16
14
12
10
150'
16
14
12
12
50'
18
18
18
16
14
12
10
EXTENSION CORDS
Tighten
Loosen
Fig. 3
98
Chuck Removal (Fig. 7)
This tool is equipped with a threaded spindle
to hold the chuck. Before removing the
chuck, unplug the tool and open the chuck
jaws. A left-handed thread screw is lo-
cated inside the chuck to prevent the chuck
from loosening when the tool is operated
in reverse direction. Remove the screw by
turning it clockwise. To remove the chuck,
hold the tool so that only the side of the
chuck rests firmly and squarely on a solid
workbench. Insert the chuck key or a chuck
remover bar in one of the keyholes. Turn
the chuck so the key is at about a 30° angle
to the bench top and strike the key sharply
with a hammer so the chuck turns in a
counterclockwise direction (looking from
WARNING!
To reduce the risk of injury, al-
ways wear eye protection.
Fig. 7
Installing Bits into Keyless Chucks
(Fig. 4) Cat. No. 0233-20
These tools are equipped with a hand-
tightening keyless chuck. Always unplug
the tool before installing or removing bits.
3. To close the chuck jaws, turn the chuck
sleeve in clockwise direction (Fig. 6).
Tighten securely. Several detents will
be felt as the chuck sleeve is turned.
1. To open the chuck jaws, turn the sleeve
in the counterclockwise direction.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center
the bit in the chuck jaws and lift it about
1/16" off of the bottom.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to
grip the hex of the bit.
2. To close the chuck jaws, hold the collar
while turning the sleeve in the clock-
wise direction. Tighten securely.
Installing Bits into Keyless Chucks
(Fig. 5 & 6) Cat. No. 0235-21
These tools are equipped with a spindle-
lock mechanism and a single-sleeve key-
less chuck. Always unplug the tool before
inserting or removing bits.
1. To open the chuck jaws, turn the chuck
sleeve in counterclockwise direction.
2. To install a bit, open the chuck jaws
slightly wider than the bit. Center the bit
in the chuck jaws and lift it about
1/16" off of the bottom. Align the bit as
shown (Fig. 5).
To reduce the risk of injury:
Do not grasp the bit while the
chuck is rotating or while the
bit is falling from the chuck.
Release the trigger as soon as
the ratcheting stops to avoid
throwing the bit.
WARNING!
Fig. 5
Fig. 6
Sleeve
To close
NOTE: If the spindle rotates when opening
or closing the chuck jaws, grasp the chuck
and slightly rotate back and forth to en-
gage the spindle-lock mechanism.
The spindle will remain locked until the tool
is turned on. The spindle-lock mechanism
will automatically disengage when the tool
is turned on.
Collar
Sleeve
Fig. 4
Cat. No. 0233-20
the front of the tool). This should loosen
the chuck from the spindle which has a
right hand thread making it easy to remove
the chuck by hand.
NOTE: When replacing the chuck, always
replace the left hand thread screw in the
chuck.
Attaching Right Angle Drive to Drill
(Fig. 8)
Fig. 9
Fig. 8
1
2
3
4
5
1. Remove the chuck from the drill follow-
ing instructions (See “Removing the
Chuck From the Drill”). Slip the double
hex coupling (1) over the hex on the
drill spindle.
Loosen the clamping screws on the
clamping sleeve (2) and slip the sleeve
onto the drill collar.
2. Slide the Right Angle Drive head (4) into
the other side of the sleeve and turn
the drive head slightly in either direc-
tion so the hexagonal hole in the cou-
pling (1) engages the hexagonal por-
tion of the spindle (3).
The chuck can be removed from the Right
Angle Drive Unit in the same manner it is
removed from the drill; however, ALWAYS
REMOVE RIGHT ANGLE DRIVE FROM THE
DRILL BEFORE ATTEMPTING TO LOOSEN
THE CHUCK. This will prevent damaging
the drill's gearing. Use the open end wrench
provided to hold the Right Angle Drive
spindle before attempting to loosen the
chuck.
NOTE: Attaching the drill chuck to the
side marked “LOW” reduces the speed
by 1/3, or 33%. Attaching the drill chuck
to the opposite side increases the speed
by 50%.
3. When assembled, turn the Right Angle
Drive head to the desired position and
tighten the clamping screws to secure
the unit. Thread the chuck onto the
Right Angle Drive spindle (5). INSTALL
CHUCK LOCKING SCREW.
Removing the Chuck From Right
Angle Drive Unit (Fig. 9)
1110
APPLICATIONS
Selecting Bits
When selecting a bit, use the right type for
your job. For best performance, always
use sharp bits.
Drilling in Wood, Composition Materi-
als and Plastic
When drilling in wood, composition materi-
als and plastic, start the drill slowly, gradu-
ally increasing speed as you drill. When
using twist drill bits, pull the bit out of the
hole frequently to clear chips from the bit
flutes. Use low speeds for plastics with a
low melting point.
Drilling in Masonry
When drilling in masonry, use high speed
carbide-tipped bits. Drilling soft masonry
materials such as cinder block requires little
pressure. Hard materials like concrete re-
quire more pressure. A smooth, even flow
of dust indicates the proper drilling rate.
Do not let the bit spin in the hole without
cutting. Do not use water to settle dust or
to cool bit. Both actions will damage the
carbide.
Drilling in Metal
When drilling in metal, use high speed steel
twist drills or hole saws. Use slow speeds
for hard metals and high speeds for softer
metals. Lubricate drill bits with cutting oil
when drilling in iron or steel. Use a coolant
when drilling in nonferrous metals such as
copper, brass or aluminum. Back the mate-
rial to prevent binding and distortion on
breakthrough.
NR = Not recommended
To reduce the risk of injury,
always wear eye protection.
WARNING!
Using Forward/Reverse Switch (Fig. 10)
1. For forward (clockwise) rotation, push
the forward/reverse switch to FWD as
shown.
2. For reverse (counterclockwise) rota-
tion, push the forward/reverse switch
to REV as shown. Although an inter-
lock prevents reversing the tool while
the motor is running, allow it to come to
a full stop before reversing.
Locking Trigger (Fig. 11)
The lock button holds the trigger in the ON
position for continuous full speed use.
To reduce the risk of injury, keep
hands and cord away from the bit
and all moving parts.
WARNING!
OPERATION
Forward
Fig. 10
Trigger
Reverse
Lock
button
Fig. 11
Drilling
1. Before drilling, be sure the workpiece
is clamped securely. Use backing ma-
terial to prevent damage to the work-
piece during breakthrough.
2. When starting a hole, place the drill bit
on the work surface and apply firm
pressure. Begin drilling at a slow speed,
gradually increasing the speed as you
drill.
3. Always apply pressure in line with the
bit. Use enough pressure to keep the
drill biting, but do not push hard enough
to stall the motor.
4. Reduce pressure and ease the bit
through the last part of the hole. While
the tool is still running, pull the bit out of
the hole to prevent jamming.
Stalling
If the tool seems as if it is about to stall,
maintain a firm grip and reduce pressure
slightly to allow the bit to regain speed. If
the tool does stall, release the trigger im-
mediately. Reverse the motor, remove the
bit from the work and start again. Do not
pull the trigger on and off in an attempt to
start a stalled drill. This can damage the
drill.
Starting, Stopping and Controlling
Speed
1. To start the tool, pull the trigger.
2. To stop the tool, release the trigger.
3. To vary the drilling speed, simply in-
crease or decrease pressure on the
trigger. The further the trigger is pulled,
the greater the speed.
To reduce the risk of explosion,
electric shock and property
damage, always check the work
area for hidden pipes and wires
before drilling.
WARNING!
1. To lock the trigger, hold the lock button
in while pulling the trigger. Release the
trigger.
2. To unlock the trigger, pull the trigger
and release. The lock button will pop
out.
CAPACITIES
Cat.
No.
0233-20
0234-1
RAD low
RAD high
0234-6
RAD low
RAD high
0235-21
0235-6
0236-6
RAD low
RAD high
0244-1
RAD low
RAD high
Ship
Auger
Bits
N R
1-1/4"
1-1/2"
1"
1-1/4"
1-1/2"
1"
1-1/4"
1-1/4"
1-1/4"
1-1/2"
1"
1-1/2"
1-1/2"
1-1/4"
Flat
Boring
Bits
1"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
Auger
Bits
N R
1-1/2"
1-1/2"
1-1/8"
1-1/2"
1-1/2"
1-1/8"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/8"
1-1/2"
1-1/2"
1-1/2"
Selfeed
Bits
N R
2"
2-1/4"
1-1/2"
2"
2-1/4"
1-1/2"
2"
2"
2"
2-1/4"
1-1/2"
2-1/4"
2-9/16"
1-3/4"
Twist
Drill
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
Hole
Saws
1-3/4"
4"
4-1/2"
2-3/4"
4"
4-1/2"
2-3/4"
4"
4"
4"
4-1/2"
2-3/4"
4-1/2"
5"
3-1/4"
Hole
Saws
1"
2"
2-1/8"
1-1/2"
2"
2-1/8"
1-1/2"
2"
2"
2"
2-1/8"
1-1/2"
2-1/4"
2-1/4"
1-3/4"
Carbide-
Tipped
Bits
3/8"
1/2"
9/16"
7/16"
1/2"
9/16"
7/16"
1/2"
1/2"
1/2"
9/16"
7/16"
9/16"
5/8"
1/2"
Wood Steel Masonry
High rotational force. To reduce the
risk of injury, always hold or brace
secrely. Always use side handle on
tools rated 1200 RPM or less.
WARNING!
Driving Screws
When driving screws, use the proper
screwdriver bit for your job. After drilling
pilot and shank holes, start the screw
slowly and increase the speed as driving
progresses. Set the screw by slowing to
a stop. Do not run screws down at exces-
sive speeds. To remove screws, reverse
the motor.
1312
Replacing Brushes (Fig. 15 & 16)
MILWAUKEE Magnum Drills have an ex-
clusive Brush Cartridge System. The tool
will not start when the brushes are worn
to 1/8", preventing expensive damage to
the armature. New brushes are provided
in the Cartridge for fast changes any-
where.
Brush holder
screw
Brushes
Extra brushes
Brush
holder
Replacement screw
Fig. 15
Fig. 16
To reduce the chance of bit binding:
Use sharp bits. Sharp bits are less likely
to bind when drilling.
Use the proper bit for the job. There are
bits that are designed for specific pur-
poses.
Use caution when drilling pitchy, knotty,
wet or warped material or when drill-
ing in material that may contain nails.
Fig. 12
Forward rotation
Reaction
Bracing against the floor
Fig. 13
Forward
rotation
Bracing against your leg
Reaction
Bracing against a stud
Fig. 14
Reverse rotation
Reaction
Forward rotation
1. Unplug tool and rest it on its side with
the cartridge facing up. Loosen the
brush holder screw in the cartridge and
pull cartridge out.
2. Remove worn brushes. If the brushes
should fall into the tool, be sure to shake
them out before reinserting the car-
tridge. Discard BOTH brushes. Brushes
should always be replaced in sets.
3. A set of spare brushes is provided in
the cartridge. Remove the brushes from
storage compartment.
4. Position new brushes with the flat sil-
ver end facing into the brush holder.
Push cartridge into the tool and press
evenly on top and bottom of the car-
tridge to align terminals for proper con-
nection.
5. Tighten the brush holder screw gently.
If the head of Screw is damaged, use
the replacement screw provided in the
cartridge.
Never use a metal screw as a
brush holder screw.
WARNING!
WARNING!
To reduce the risk of injury,
always unplug your tool before
performing any maintenance.
Never disassemble the tool or try
to do any rewiring on the tool's
electrical system. Contact a
MILWAUKEE service facility for
ALL repairs.
MAINTENANCE
Maintaining Tools
Keep your tool in good repair by adopting a
regular maintenance program. Before use,
examine the general condition of your tool.
Inspect guards, switches, tool cord set and
extension cord for damage. Check for
loose screws, misalignment, binding of
moving parts, improper mounting, broken
parts and any other condition that may af-
fect its safe operation. If abnormal noise
or vibration occurs, turn the tool off imme-
diately and have the problem corrected
WARNING!
To reduce the risk of injury,
electric shock and damage to the
tool, never immerse your tool in
liquid or allow a liquid to flow
inside the tool.
before further use. Do not use a damaged
tool. Tag damaged tools “DO NOT USE” until
repaired (see “Repairs”).
Under normal conditions, relubrication is
not necessary until the motor brushes
need to be replaced. After six months to
one year, depending on use, return your
tool to the nearest MILWAUKEE service
facility for the following:
Lubrication
Brush inspection and replacement
Mechanical inspection and cleaning
(gears, spindles, bearings, housing,
etc.)
Electrical inspection (switch, cord,
armature, etc.)
Testing to assure proper mechanical
and electrical operation
Cleaning
Clean dust and debris from vents. Keep
the tool handles clean, dry and free of oil
or grease. Use only mild soap and a damp
cloth to clean your tool since certain clean-
ing agents and solvents are harmful to plas-
tics and other insulated parts. Some of
these include: gasoline, turpentine, lacquer
thinner, paint thinner, chlorinated cleaning
solvents, ammonia and household deter-
gents containing ammonia. Never use flam-
mable or combustible solvents around
tools.
Repairs
If your tool is damaged, return the entire
tool to the nearest service center.
Bit Binding
A high rotational force occurs when a bit
binds. If the bit binds, the tool will be forced
in the opposite direction of the bit rotation
(See Fig. 12 - 14). Bits may bind if they are
misaligned or when they are breaking
through a hole. Wood boring bits can also
bind if they run into nails or knots. Be pre-
pared for bit binding situations.
Typical Bracing Methods
1514
WARNING!
To reduce the risk of injury,
always unplug the tool before
attaching or removing
accessories. Use only specifically
recommended accessories.
Others may be hazardous.
ACCESSORIES
FIVE YEAR TOOL
LIMITED WARRANTY
Every MILWAUKEE tool is tested before
leaving the factory and is warranted to be
free from defects in material and work-
manship. MILWAUKEE will repair or re-
place (at MILWAUKEE’s discretion), with-
out charge, any tool (including battery
chargers) which examination proves to be
defective in material or workmanship from
five (5) years after the date of purchase.
Return the tool and a copy of the purchase
receipt or other proof of purchase to a
MILWAUKEE Factory Service/Sales Sup-
port Branch location or MILWAUKEE Au-
thorized Service Station, freight prepaid
and insured. This warranty does not cover
damage from repairs made or attempted
by other than MILWAUKEE authorized per-
sonnel, abuse, normal wear and tear, lack
of maintenance, or accidents.
Battery Packs, Flashlights, and Radios are
warranted for one (1) year from the date
of purchase.
THE REPAIR AND REPLACEMENT REMEDIES
DESCRIBED HEREIN ARE EXCLUSIVE. IN NO
EVENT SHALL MILWAUKEE BE LIABLE
FOR ANY INCIDENTAL, SPECIAL, OR CON-
SEQUENTIAL DAMAGES, INCLUDING LOSS
OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN
LIEU OF ALL OTHER WARRANTIES, OR
CONDITIONS, WRITTEN OR ORAL, EX-
PRESSED OR IMPLIED FOR
MERCHANTABLILITY OR FITNESS FOR
PARTICULAR USE OR PURPOSE.
This warranty gives you specific legal
rights. You may also have other rights that
vary from state to state and province to
province. In those states that do not allow
the exclusion of implied warranties or limi-
tation of incidental or consequential dam-
ages, the above limitations or exclusions
may not apply to you. This warranty ap-
plies to the United States, Canada, and
Mexico only.
For a complete listing of accessories refer
to your MILWAUKEE Electric Tool catalog
or go on-line to www.milwaukeetool.com.
To obtain a catalog, contact your local dis-
tributor or a service center.
SÉCURITÉ DU LIEU
DE TRAVAIL
SÉCURITÉ ÉLECTRIQUE
AVERTISSEMENT!
LIRE SOIGNEUSEMENT TOUTES LES INSTRUCTIONS
Le non respect des instructions ci-après peut entraîner des chocs
électriques, des incendies et/ou des blessures graves. Le terme «outil
électrique» figurant dans les avertissements ci-dessous renvoie à l’outil
électrique à alimentation par le réseau (à cordon) ou par batterie (sans fil).
CONSERVER CES INSTRUCTIONS
RÈGLES GÉNÉRALES DE SÉCURITÉ POUR LES OUTILS
ÉLECTRIQUE
1. Maintenir la zone de travail propre
et bien éclairée. Les zones
encombrées ou mal éclairées sont
favorables aux accidents.
2. Ne pas utiliser d’outil électrique
dans une atmosphère explosive,
telle qu’en en présence de
liquides, de gaz ou de poussières
inflammables. Les outils électriques
génèrent des étincelles qui peuvent
enflammer les poussières ou les
fumées.
3. Tenir les enfants et les personnes
non autorisées à l’écart pendant
le fonctionnement d’un outil
électrique. Un manque d’attention de
l’opérateur risque de lui faire perdre le
contrôle de l’outil.
4. La fiche de l’outil électrique doit
correspondre à la prise
d’alimentation. Ne jamais modifier
la fiche d’une manière
quelconque. Ne pas utiliser
d’adaptateur avec les outils
électriques mis à la terre (à la
masse). Des fiches non modifiées et
des prises d’alimentation assorties
réduisent le risque de choc électrique.
5. Éviter tout contact corporel avec
des surfaces reliées à la masse
ou à la terre telles que tuyaux,
radiateurs, cuisinières et
réfrigérateurs. Un risque de choc
électrique plus élevé existe si le corps
est relié à la masse ou à la terre.
9. Être sur ses gardes, être attentif
et faire preuve de bon sens en
utilisant un outil électrique. Ne pas
utiliser un outil électrique en cas
de fatigue ou sous l’influence de
drogues, d’alcool ou de
médicaments. Un instant d’inattention
lors de l’utilisation d’un outil électrique
peut entraîner des blessures graves.
10. Utiliser un équipement de
sécurité. Toujours porter des lu-
nettes de protection. Un équipement
de sécurité comprenant masque anti-
poussière, chaussures de sécurité anti-
dérapantes, casque ou dispositif de
protection anti-bruit peut, dans les
circonstances appropriées, réduire le
risque de blessure.
6. Ne pas exposer les outils
électriques à la pluie ou à
l’humidité. Le risque de choc
électrique augmente si de l’eau s’infiltre
dans un outil électrique.
7. Prendre soin du cordon. Ne jamais
utiliser le cordon pour transporter,
tirer ou débrancher l’outil
électrique. Tenir le cordon à l’écart
de la chaleur, des huiles, des
arêtes coupantes ou des pièces
en mouvement. Un cordon
endommagé ou emmêlé présente un ris-
que accru de choc électrique.
8. Se procurer un cordon
d’alimentation approprié en cas
d’utilisation d’un outil électrique à
l’extérieur. L’utilisation d’un cordon
d’alimentation pour usage extérieur
réduit le risque de choc électrique.
SÉCURITÉ INDIVIDUELLE
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 06-82-7266 7-1/8 x 11/16" Pan Hd. Plastite T-20 (5)
2 31-15-0402 Handle Cover (1)
3 23-66-1666 Trigger Speed Control Reversing Switch (1)
4 23-94-6247 2-1/4" Lead Assembly (1)
5 14-20-0795 Remote Electronic Assembly (1)
6 12-99-0071 Nameplate Blank (1)
7 06-72-1720 Nameplate Rivet (2)
8 22-16-0275 Carbon Brush (2)
9 22-22-0351 Brush Holder Assembly (1)
10 31-75-0040 Brush Holder Screw (2)
11 22-20-0345 Brush Spring Assembly (2)
12 22-16-0275 Carbon Brush (Spares) (2)
13 48-76-4008 Cord Set (1)
14 22-72-0100 Bearing Cup (1)
15 22-56-0807 Pin Housing Assembly (1)
16 45-72-0081 Trigger (1)
17 14-38-0540 Motor Housing Assembly (1)
18 23-94-9960 Ground Wire Assembly (1)
19 44-60-1290 Grounding Pin (1)
20 40-50-0085 Lock Button Spring (1)
21 42-42-0460 Lock Button (1)
22 02-04-0645 Ball Bearing (1)
23 18-11-0075 120 Volt Field (1)
24 42-14-0390 Baffl e (1)
25 06-82-7398 7-18 x 2-1/16" Pan Hd. Plast. T-20 (2)
26 16-10-0800 120 V. Armature Assembly (1)
27 22-84-0880 Fan Assembly (1)
28 43-62-0885 Side Handle (1)
00
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
29 14-13-0497 Diaphragm Assembly (1)
30 --------------- Diaphragm (1)
31 02-04-0847 Ball Bearing (1)
32 06-65-0880 1/8 x 1/2 Groove Pin No. 5 (1)
33 02-50-2435 Needle Bearing (1)
34 02-50-1620 Needle Bearing (1)
35 45-88-7721 Heat Treated Washer (1)
36 32-40-1816 Intermediate Gear (1)
38 36-66-4261 Intermediate Pinion (1)
39 32-75-2911 Spindle Gear (1)
41 45-36-1100 Spacer (1)
42 14-30-0337 Gear Case Assembly (1)
43 --------------- Gear Case (1)
44 02-04-1229 Ball Bearing (1)
45 34-80-2300 Retaining Ring (1)
46 02-04-0640 Ball Bearing (1)
47 06-82-7411 7-18 x 2-3/16" Pan Hd. Plast. T-20 (3)
48 38-50-5251 Spindle - Double Reduction (1)
49 06-75-3150 1/4-20 x 1" Skt. Hd. Screw-L.H.Thd. (1)
50 48-66-1360 1/2" Chuck (1)
51 48-66-3280 Chuck Key (1)
52 48-66-4040 Key Holder (1)
53 06-82-7212 4-20 x 1/4" Pan Hd. Plastite T-10 (1)
54 43-44-0913 Gasket (1)
23-94-6232 4" Lead Assembly (1)
23-94-6237 4-1/8" Lead Assembly (1)
23-94-6242 3-3/8" Lead Assembly (1)
10-98-5986 Warning Label (1)
10-98-5984 French/Spanish Warning Label (1)
FIG. LUBRICATION
43 1-1/2 Oz. Type "E" Grease, No. 49-08-4122.
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
WIRING INSTRUCTION
REVISED BULLETIN
DATE
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
SERVICE PARTS LIST
BULLETIN NO.
STARTING
SERIAL NO.
54-06-0163
58-01-1650
1/2" MAGNUM HOLE-SHOOTER
54-06-0162
CATALOG NO.
0234-1
532C
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2
May 2006
0
WIRING INSTRUCTIONS
TITLE
MAGNUM@ TOOLS
BULLETIN
NOTICE:
ORIENTATE IN-LINE FASTON
TERMINALS AS SHOWN
BARRELS TO THE
INSIDE]
ROUTE WIRES IN
MAIN TRAP FROM
BOTTOM TO TOP
AS FOLLOWS:
WIRES 3, 9, 10,
6 AND 5.
WIRE #3 M’UST BE
I\;
IN FAR LEFT WIRE
TRAP. WIRES 9 &
P II--IL
1OCANBE
PLACED IN TWO
6
OTHER TRAPS IN
ANY ORDER.
- *TO REMOVE A WIRE FROM THE BOTTOM
OF SWITCH, INSERT A THIN (04 DIA.)
INSTRUMENT INTO THE SMALL HOLE
NEAREST THE WIRE, ANGLED TOWARD
THE WIRE. SWITCH SHOULD THEN BE,
h
,
CAN BE ORIENTATED 180”
FROM AS SHOWN.
A
FORM WIRES
L
AVOID PINCH’ING
WIRES UNDER
SWITCH.
REPLACED.
\
-->
ROUTE WIRE 8 UNDER WIRES 9 AND 10, DIRECTLY OVER
MOTOR HOUSING BEARING BOSS. ROUTE ALL WIRES
OVER MOTOR HOUSING BEARING BOSS TO PREVENT
PINCHING UNDER HANDLE COVER.
WIRES TO BE KEPT AWAY FROM THIS AREA TO
AVOID PINCHING UNDER HANDLE COVER.
TUCK WIRES DOWN
INTO TRAP. DRESS
WIRES AS
NECESSARY TO
PREVENT
PINCHING UNDER
HANDLE COVER.
/
p
LEAD WIRE TO
BE INSERTED
INTO SWITCH SO INSULATION
WIRES TO BE
IS FLUSH-SUBFLUSH
KEPT AWAY
WITH OPENING
TAKE CARE TO AVOID
PINCHING WIRE
SWITCH.
WIRES IN
WIRING SPECIFICATIONS
Wire I Wire I Oriain or I
I
I
No.
Color Par? No. Gauge Length
Terminals, Connectors and End Wire Preparation
1
Black Pin Hsg. Assy. 18
_____
Component of pin housing assembly.
2
White Pin Hsg. Assy. 18
_____
Component of pin housing assembly.
3
Green Pin Hsa. Assv. 18
_____
Comoonent of oin housina assemblv / Strio 3/16” for Tl.
4 1 Blue 1 23-94-6247
1 18 1 2-318”
1 Strip 3116” for T4 I Strip
3116” and tin.
I I
I
5 1 Blue 1 23-94-6232
1 18 1 4”
1 Strip 3116” for T3 I Strip
3116” and tin.
6 I White I 23-94-6237 / 18 I 4-l/8”
I Strip 3116” for T4 I Strip 3116” and tin.
I
1 8 1 Black 1 Module 1 18 1 2”
1 Strio 3/16” for T4.
I
1 9 I Black I Module I 18 I 5-l/2” I Strio 5/16” and tin.
I
Module 18
All leads must be held to + i/8”.
All lead lengths are before stripping.
TERMINAL DESCRIPTION
Code
Part No.
Qnty.
Tl
23-74-0615 1
T3 23-74-l 090
2
T4
23-74-l 100
4
CONNECTOR DESCRIPTION
Drwg. 1
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Milwaukee Magnum 0244-1 User manual

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