Milwaukee 0235-21 User manual

Brand: Milwaukee

Model: 0235-21

Category: Power tools

Type: User manual

This manual is also suitable for

Milwaukee 0235-21 is a heavy-duty Magnum drill, ideal for drilling holes in various materials. With a powerful 5.5 amp motor, it delivers 0-850 RPM for efficient drilling. It features a sturdy construction for durability and a side handle for better control and accuracy. The 0235-21 also comes with a forward/reverse switch for easy direction changes. Whether you're a professional contractor or a DIY enthusiast, this drill is a reliable tool for your drilling needs.

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND

OPERATOR'S MANUAL.

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET

BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER

EL MANUAL DEL OPERADOR.

OPERATOR'S MANUAL

MANUEL DE L'UTILISATEUR

MANUAL DEL OPERADOR

Catalog No.

No de Catalogue

Catálogo No.

HEAVY-DUTY MAGNUM DRILLS

EXTRA ROBUSTE PERCEUSES MAGNUM

TALADROS MAGNUM HEAVY-DUTY

0233-20

0234-1

0234-6

0235-21

0235-6

0236-6

0244-1

1. Hold power tools by insulated grip-

ping surfaces when performing an

operation where the cutting tool

may contact hidden wiring or its

own cord. Contact with a “live” wire

will make exposed metal parts of the

tool “live” and shock the operator.

2. Use auxiliary handles supplied

with the tool. Loss of control can

cause personal injury.

3. Wear ear protectors with impact

drills. Exposure to noise can cause

hearing loss.

4. Maintain labels and nameplates.

These carry important information. If un-

readable or missing, contact a MILWAU-

KEE service facility for a free replace-

ment.

5. WARNING! Some dust created by power

sanding, sawing, grinding, drilling, and

other construction activities contains

chemicals known to cause cancer, birth

defects or other reproductive harm.

Some examples of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and ce-

ment and other masonry products, and

• arsenic and chromium from chemi-

cally-treated lumber.

Your risk from these exposures varies,

depending on how often you do this

type of work. To reduce your exposure

to these chemicals: work in a well ven-

tilated area, and work with approved

safety equipment, such as those dust

masks that are specifically designed to

filter out microscopic particles.

SPECIFIC SAFETY RULES

POWER TOOL USE AND CARE

16. Do not force the power tool. Use

the correct power tool for your ap-

plication. The correct power tool will

do the job better and safer at the rate

for which it was designed.

17. Do not use the power tool if the

switch does not turn it on and off.

Any power tool that cannot be con-

trolled with the switch is dangerous

and must be repaired.

18. Disconnect the plug from the

power source and/or the battery

pack from the power tool before

making any adjustments, chang-

ing accessories, or storing power

tools. Such preventive safety mea-

sures reduce the risk of starting the

tool accidentally.

19. Store idle power tools out of the

reach of children and do not al-

low persons unfamiliar with the

power tools or these instructions

to operate power tools. Power

tools are dangerous in the hands of

untrained users.

20. Maintain power tools. Check for

misalignment or binding of mov-

ing parts, breakage of parts and

any other condition that may af-

fect the power tool's operation. If

damaged, have the power tool

repaired before use. Many acci-

dents are caused by poorly maintained

power tools.

21. Keep cutting tools sharp and

clean. Properly maintained cutting

tools with sharp cutting edges are less

likely to bind and are easier to control.

22. Use the power tool, accessories

and tool bits etc., in accordance

with these instructions and in the

manner intended for the particu-

lar type of power tool, taking into

account the working conditions

and the work to be performed. Use

SERVICE

23. Have your power tool serviced by

a qualified repair person using

only identical replacement parts.

This will ensure that the safety of the

power tool is maintained.

WORK AREA SAFETY

ELECTRICAL SAFETY

PERSONAL SAFETY

WARNING!

READ ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in electric shock, fire

and/or serious injury. The term "power tool" in all of the warnings listed

below refers to your mains-operated (corded) power tool or battery-

opearted (cordless) power tool.

SAVE THESE INSTRUCTIONS

GENERAL SAFETY RULES-FOR ALL POWER TOOLS

1. Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

2. Do not operate power tools in ex-

plosive atmospheres, such as in

the presence of flammable liq-

uids, gases, or dust. Power tools

create sparks which may ignite the dust

or fumes.

3. Keep children and bystanders

away while operating a power tool.

Distractions can cause you to lose

control.

4. Power tool plugs must match the

outlet. Never modify the plug in any

way. Do not use any adapter plugs

with earthed (grounded) power

tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

5. Avoid body contact with earthed

or grounded surfaces such as

pipes, radiators, ranges and re-

frigerators. There is an increased

risk of electric shock if your body is

earthed or grounded.

6. Do not expose power tools to rain

or wet conditions. Water entering a

power tool will increase the risk of

electric shock.

7. Do not abuse the cord. Never use

the cord for carrying, pulling, or

unplugging the power tool. Keep

cord away from heat, oil, sharp

edges, or moving parts. Damaged

or entangled cords increase the risk of

electric shock.

9. Stay alert, watch what you are do-

ing and use common sense when

operating a power tool. Do not use

a power tool while you are tired or

under the influence of drugs, al-

cohol or medication. A moment of

inattention while operating power tools

may result in serious personal injury.

10. Use safety equipment. Always

wear eye protection. Safety equip-

ment such as dust mask, non-skid

safety shoes, hard hat, or hearing pro-

tection used for appropriate conditions

will reduce personal injuries.

11. Avoid accidental starting. Ensure

the switch is in the off-position

before plugging in. Carrying tools

with your finger on the switch or plug-

ging in power tools that have the

switch on invites accidents.

12. Remove any adjusting key or

wrench before turning the power

tool on. A wrench or a key left at-

tached to a rotating part of the power

tool may result in personal injury.

13. Do not overreach. Keep proper

footing and balance at all times.

This enables better control of the

power tool in unexpected situations.

14. Dress properly. Do not wear loose

clothing or jewellery. Keep your

hair, clothing and gloves away from

moving parts. Loose clothes,

8. When operating a power tool out-

doors, use an extension cord suit-

able for outdoor use. Use of a cord

suitable for outdoor use reduces the

risk of electric shock.

jewellery, or long hair can be caught in

moving parts.

15. If devices are provided for the

connection of dust extraction and

collection facilities, ensure these

are connected and properly used.

Use of these devices can reduce dust-

related hazards.

of the power tool for operations differ-

ent from those intended could result in

a hazardous situation.

Amps

5.5

No Load

RPM

0-2800

without RAD 0-850

RAD low 0-565

RAD high 0-1275

without RAD 0-850

RAD low 0-565

RAD high 0-1275

0-850

without RAD 0-850

RAD low 0-565

RAD high 0-1275

without RAD 0-600

RAD low 0-400

RAD high 0-900

Volts

120

Cat.

No.

0233-20

0234-1

0234-6

0235-21

0235-6

0236-6

0244-1

Amperes

Double Insulated

Symbology

Canadian Standards

Association

Underwriters

Laboratories, Inc.

Volts Alternating

Current

No Load Revolutions

per Minute (RPM)

Specifications

Right Angle Drive Unit Cat. No. 48-06-2871

Mexican Approvals

Marking

FUNCTIONAL DESCRIPTION

1. Chuck

2. Nameplate

3. Trigger

4. Forward/Reverse

switch

5. Side handle

The grounding prong in the plug is con-

nected through the green wire inside the

cord to the grounding system in the tool.

The green wire in the cord must be the

only wire connected to the tool's ground-

ing system and must never be attached to

an electrically “live” terminal.

Your tool must be plugged into an appro-

priate outlet, properly installed and

grounded in accordance with all codes and

ordinances. The plug and outlet should look

like those in Figure A.

Double Insulated Tools:

Tools with Two Prong Plugs

Tools marked “Double Insulated” do not re-

quire grounding. They have a special

double insulation system which satisfies

OSHA requirements and complies with the

applicable standards of Underwriters Labo-

ratories, Inc., the Canadian Standard As-

sociation and the National Electrical Code.

Double Insulated tools may be used in ei-

ther of the 120 volt outlets shown in

Figures B and C.

Grounded Tools:

Tools with Three Prong Plugs

Tools marked “Grounding Required” have

a three wire cord and three prong ground-

ing plug. The plug must be connected to a

properly grounded outlet (See Figure A). If

the tool should electrically malfunction or

break down, grounding provides a low re-

sistance path to carry electricity away from

the user, reducing the risk of electric shock.

Fig. B

Fig. C

Fig. A

Improperly connecting the

grounding wire can result in the

risk of electric shock. Check

with a qualified electrician if you

are in doubt as to whether the

outlet is properly grounded. Do

not modify the plug provided

with the tool. Never remove the

grounding prong from the plug.

Do not use the tool if the cord or

plug is damaged. If damaged,

have it repaired by a MILWAUKEE

service facility before use. If the

plug will not fit the outlet, have a

proper outlet installed by a

qualified electrician.

GROUNDING

WARNING!

TOOL ASSEMBLY

To reduce the risk of injury, al-

ways unplug tool before attaching

or removing accessories. Use

only specifically recommended

accessories. Others may be

hazardous.

WARNING!

Removing and Replacing Quik-Lok

Cords (Fig. 1)

MILWAUKEE's exclusive Quik-Lok

Cords

provide instant field replacement or

substitution.

Fig. 1

1. To remove the Quik-Lok

Cord, turn the

cord nut 1/4 turn to the left and pull it

out.

2. To replace the Quik-Lok

Cord, align the

connector keyways and push the con-

nector in as far as it will go. Turn the

cord nut 1/4 turn to the right to lock.

Installing Side Handle (Fig. 2)

MILWAUKEE Magnum Drills are supplied

with a side handle that can be installed on

either side of the tool for right or left handed

use. To install the side handle, thread it into

the socket on the desired side of the tool

and tighten it securely. Always use the side

handle for best control.

To prevent personal injury, al-

ways remove the chuck key from

the chuck after each use.

WARNING!

Installing Bits into Keyed Chucks (Fig. 3)

Cat. No. 0234-1, 0244-1

1. Open the chuck jaws wide enough to

insert the bit. Be sure the bit shank and

chuck jaws are clean. Dirt particles may

prevent the bit from lining up

properly.

2. When using drill bits, insert the bit into

the chuck. Center the bit in the chuck

jaws and lift it about 1/16" off of the

bottom. Tighten the chuck jaws by hand

to align the bit.

When using screwdriver bits, insert the

bit far enough for the chuck jaws to

grip the bit shank. Tighten the chuck

jaws by hand to align the bit.

3. Place the chuck key in each of the three

holes in the chuck, turning it clockwise

as shown. Tighten securely.

4. To remove the bit, insert the chuck key

into one of the holes in the chuck and

turn it counterclockwise.

Fig. 2

Grounded tools require a three wire ex-

tension cord. Double insulated tools can

use either a two or three wire extension

cord. As the distance from the supply out-

let increases, you must use a heavier

gauge extension cord. Using extension

cords with inadequately sized wire causes

a serious drop in voltage, resulting in loss

of power and possible tool damage. Refer

to the table shown to determine the re-

quired minimum wire size.

The smaller the gauge number of the wire,

the greater the capacity of the cord. For

example, a 14 gauge cord can carry a

higher current than a 16 gauge cord. When

using more than one extension cord to make

up the total length, be sure each cord con-

tains at least the minimum wire size re-

quired. If you are using one extension cord

for more than one tool, add the nameplate

amperes and use the sum to determine the

required minimum wire size.

Guidelines for Using Extension Cords

• If you are using an extension cord out-

doors, be sure it is marked with the

suffix “W-A” (“W” in Canada) to indi-

cate that it is acceptable for outdoor

use.

• Be sure your extension cord is prop-

erly wired and in good electrical

condition. Always replace a damaged

extension cord or have it repaired by a

qualified person before using it.

• Protect your extension cords from

sharp objects, excessive heat and

damp or wet areas.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.

Recommended Minimum Wire

Gauge for Extension Cords*

Extension Cord Length

* Based on limiting the line voltage drop to

five volts at 150% of the rated amperes.

Nameplate

Amperes

0 - 2.0

2.1 - 3.4

3.5 - 5.0

5.1 - 7.0

7.1 - 12.0

12.1 - 16.0

16.1 - 20.0

25'

75'

100'

150'

50'

EXTENSION CORDS

Tighten

Loosen

Fig. 3

Chuck Removal (Fig. 7)

This tool is equipped with a threaded spindle

to hold the chuck. Before removing the

chuck, unplug the tool and open the chuck

jaws. A left-handed thread screw is lo-

cated inside the chuck to prevent the chuck

from loosening when the tool is operated

in reverse direction. Remove the screw by

turning it clockwise. To remove the chuck,

hold the tool so that only the side of the

chuck rests firmly and squarely on a solid

workbench. Insert the chuck key or a chuck

remover bar in one of the keyholes. Turn

the chuck so the key is at about a 30° angle

to the bench top and strike the key sharply

with a hammer so the chuck turns in a

counterclockwise direction (looking from

WARNING!

To reduce the risk of injury, al-

ways wear eye protection.

Fig. 7

Installing Bits into Keyless Chucks

(Fig. 4) Cat. No. 0233-20

These tools are equipped with a hand-

tightening keyless chuck. Always unplug

the tool before installing or removing bits.

3. To close the chuck jaws, turn the chuck

sleeve in clockwise direction (Fig. 6).

Tighten securely. Several detents will

be felt as the chuck sleeve is turned.

1. To open the chuck jaws, turn the sleeve

in the counterclockwise direction.

When using drill bits, allow the bit to

strike the bottom of the chuck. Center

the bit in the chuck jaws and lift it about

1/16" off of the bottom.

When using screwdriver bits, insert the

bit far enough for the chuck jaws to

grip the hex of the bit.

2. To close the chuck jaws, hold the collar

while turning the sleeve in the clock-

wise direction. Tighten securely.

Installing Bits into Keyless Chucks

(Fig. 5 & 6) Cat. No. 0235-21

These tools are equipped with a spindle-

lock mechanism and a single-sleeve key-

less chuck. Always unplug the tool before

inserting or removing bits.

1. To open the chuck jaws, turn the chuck

sleeve in counterclockwise direction.

2. To install a bit, open the chuck jaws

slightly wider than the bit. Center the bit

in the chuck jaws and lift it about

1/16" off of the bottom. Align the bit as

shown (Fig. 5).

To reduce the risk of injury:

• Do not grasp the bit while the

chuck is rotating or while the

bit is falling from the chuck.

• Release the trigger as soon as

the ratcheting stops to avoid

throwing the bit.

WARNING!

Fig. 5

Fig. 6

Sleeve

To close

NOTE: If the spindle rotates when opening

or closing the chuck jaws, grasp the chuck

and slightly rotate back and forth to en-

gage the spindle-lock mechanism.

The spindle will remain locked until the tool

is turned on. The spindle-lock mechanism

will automatically disengage when the tool

is turned on.

Collar

Sleeve

Fig. 4

Cat. No. 0233-20

the front of the tool). This should loosen

the chuck from the spindle which has a

right hand thread making it easy to remove

the chuck by hand.

NOTE: When replacing the chuck, always

replace the left hand thread screw in the

chuck.

Attaching Right Angle Drive to Drill

(Fig. 8)

Fig. 9

Fig. 8

1. Remove the chuck from the drill follow-

ing instructions (See “Removing the

Chuck From the Drill”). Slip the double

hex coupling (1) over the hex on the

drill spindle.

Loosen the clamping screws on the

clamping sleeve (2) and slip the sleeve

onto the drill collar.

2. Slide the Right Angle Drive head (4) into

the other side of the sleeve and turn

the drive head slightly in either direc-

tion so the hexagonal hole in the cou-

pling (1) engages the hexagonal por-

tion of the spindle (3).

The chuck can be removed from the Right

Angle Drive Unit in the same manner it is

removed from the drill; however, ALWAYS

REMOVE RIGHT ANGLE DRIVE FROM THE

DRILL BEFORE ATTEMPTING TO LOOSEN

THE CHUCK. This will prevent damaging

the drill's gearing. Use the open end wrench

provided to hold the Right Angle Drive

spindle before attempting to loosen the

chuck.

NOTE: Attaching the drill chuck to the

side marked “LOW” reduces the speed

by 1/3, or 33%. Attaching the drill chuck

to the opposite side increases the speed

by 50%.

3. When assembled, turn the Right Angle

Drive head to the desired position and

tighten the clamping screws to secure

the unit. Thread the chuck onto the

Right Angle Drive spindle (5). INSTALL

CHUCK LOCKING SCREW.

Removing the Chuck From Right

Angle Drive Unit (Fig. 9)

1110

APPLICATIONS

Selecting Bits

When selecting a bit, use the right type for

your job. For best performance, always

use sharp bits.

Drilling in Wood, Composition Materi-

als and Plastic

When drilling in wood, composition materi-

als and plastic, start the drill slowly, gradu-

ally increasing speed as you drill. When

using twist drill bits, pull the bit out of the

hole frequently to clear chips from the bit

flutes. Use low speeds for plastics with a

low melting point.

Drilling in Masonry

When drilling in masonry, use high speed

carbide-tipped bits. Drilling soft masonry

materials such as cinder block requires little

pressure. Hard materials like concrete re-

quire more pressure. A smooth, even flow

of dust indicates the proper drilling rate.

Do not let the bit spin in the hole without

cutting. Do not use water to settle dust or

to cool bit. Both actions will damage the

carbide.

Drilling in Metal

When drilling in metal, use high speed steel

twist drills or hole saws. Use slow speeds

for hard metals and high speeds for softer

metals. Lubricate drill bits with cutting oil

when drilling in iron or steel. Use a coolant

when drilling in nonferrous metals such as

copper, brass or aluminum. Back the mate-

rial to prevent binding and distortion on

breakthrough.

NR = Not recommended

To reduce the risk of injury,

always wear eye protection.

WARNING!

Using Forward/Reverse Switch (Fig. 10)

1. For forward (clockwise) rotation, push

the forward/reverse switch to FWD as

shown.

2. For reverse (counterclockwise) rota-

tion, push the forward/reverse switch

to REV as shown. Although an inter-

lock prevents reversing the tool while

the motor is running, allow it to come to

a full stop before reversing.

Locking Trigger (Fig. 11)

The lock button holds the trigger in the ON

position for continuous full speed use.

To reduce the risk of injury, keep

hands and cord away from the bit

and all moving parts.

WARNING!

OPERATION

Forward

Fig. 10

Trigger

Reverse

Lock

button

Fig. 11

Drilling

1. Before drilling, be sure the workpiece

is clamped securely. Use backing ma-

terial to prevent damage to the work-

piece during breakthrough.

2. When starting a hole, place the drill bit

on the work surface and apply firm

pressure. Begin drilling at a slow speed,

gradually increasing the speed as you

drill.

3. Always apply pressure in line with the

bit. Use enough pressure to keep the

drill biting, but do not push hard enough

to stall the motor.

4. Reduce pressure and ease the bit

through the last part of the hole. While

the tool is still running, pull the bit out of

the hole to prevent jamming.

Stalling

If the tool seems as if it is about to stall,

maintain a firm grip and reduce pressure

slightly to allow the bit to regain speed. If

the tool does stall, release the trigger im-

mediately. Reverse the motor, remove the

bit from the work and start again. Do not

pull the trigger on and off in an attempt to

start a stalled drill. This can damage the

drill.

Starting, Stopping and Controlling

Speed

1. To start the tool, pull the trigger.

2. To stop the tool, release the trigger.

3. To vary the drilling speed, simply in-

crease or decrease pressure on the

trigger. The further the trigger is pulled,

the greater the speed.

To reduce the risk of explosion,

electric shock and property

damage, always check the work

area for hidden pipes and wires

before drilling.

WARNING!

1. To lock the trigger, hold the lock button

in while pulling the trigger. Release the

trigger.

2. To unlock the trigger, pull the trigger

and release. The lock button will pop

out.

CAPACITIES

Cat.

No.

0233-20

0234-1

RAD low

RAD high

0234-6

RAD low

RAD high

0235-21

0235-6

0236-6

RAD low

RAD high

0244-1

RAD low

RAD high

Ship

Auger

Bits

N R

1-1/4"

1-1/2"

1-1/4"

1-1/2"

1-1/4"

1-1/2"

1-1/4"

Flat

Boring

Bits

1-1/2"

Auger

Bits

N R

1-1/2"

1-1/8"

1-1/2"

1-1/8"

1-1/2"

1-1/8"

1-1/2"

Selfeed

Bits

N R

2-1/4"

1-1/2"

2-1/4"

1-1/2"

2-1/4"

1-1/2"

2-1/4"

2-9/16"

1-3/4"

Twist

Drill

3/8"

1/2"

Hole

Saws

1-3/4"

4-1/2"

2-3/4"

4-1/2"

2-3/4"

4-1/2"

2-3/4"

4-1/2"

3-1/4"

Hole

Saws

2-1/8"

1-1/2"

2-1/8"

1-1/2"

2-1/8"

1-1/2"

2-1/4"

1-3/4"

Carbide-

Tipped

Bits

3/8"

1/2"

9/16"

7/16"

1/2"

9/16"

7/16"

1/2"

9/16"

7/16"

9/16"

5/8"

1/2"

Wood Steel Masonry

High rotational force. To reduce the

risk of injury, always hold or brace

secrely. Always use side handle on

tools rated 1200 RPM or less.

WARNING!

Driving Screws

When driving screws, use the proper

screwdriver bit for your job. After drilling

pilot and shank holes, start the screw

slowly and increase the speed as driving

progresses. Set the screw by slowing to

a stop. Do not run screws down at exces-

sive speeds. To remove screws, reverse

the motor.

1312

Replacing Brushes (Fig. 15 & 16)

MILWAUKEE Magnum Drills have an ex-

clusive Brush Cartridge System. The tool

will not start when the brushes are worn

to 1/8", preventing expensive damage to

the armature. New brushes are provided

in the Cartridge for fast changes any-

where.

Brush holder

screw

Brushes

Extra brushes

Brush

holder

Replacement screw

Fig. 15

Fig. 16

To reduce the chance of bit binding:

• Use sharp bits. Sharp bits are less likely

to bind when drilling.

• Use the proper bit for the job. There are

bits that are designed for specific pur-

poses.

• Use caution when drilling pitchy, knotty,

wet or warped material or when drill-

ing in material that may contain nails.

Fig. 12

Forward rotation

Reaction

Bracing against the floor

Fig. 13

Forward

rotation

Bracing against your leg

Reaction

Bracing against a stud

Fig. 14

Reverse rotation

Reaction

Forward rotation

1. Unplug tool and rest it on its side with

the cartridge facing up. Loosen the

brush holder screw in the cartridge and

pull cartridge out.

2. Remove worn brushes. If the brushes

should fall into the tool, be sure to shake

them out before reinserting the car-

tridge. Discard BOTH brushes. Brushes

should always be replaced in sets.

3. A set of spare brushes is provided in

the cartridge. Remove the brushes from

storage compartment.

4. Position new brushes with the flat sil-

ver end facing into the brush holder.

Push cartridge into the tool and press

evenly on top and bottom of the car-

tridge to align terminals for proper con-

nection.

5. Tighten the brush holder screw gently.

If the head of Screw is damaged, use

the replacement screw provided in the

cartridge.

Never use a metal screw as a

brush holder screw.

WARNING!

To reduce the risk of injury,

always unplug your tool before

performing any maintenance.

Never disassemble the tool or try

to do any rewiring on the tool's

electrical system. Contact a

MILWAUKEE service facility for

ALL repairs.

MAINTENANCE

Maintaining Tools

Keep your tool in good repair by adopting a

regular maintenance program. Before use,

examine the general condition of your tool.

Inspect guards, switches, tool cord set and

extension cord for damage. Check for

loose screws, misalignment, binding of

moving parts, improper mounting, broken

parts and any other condition that may af-

fect its safe operation. If abnormal noise

or vibration occurs, turn the tool off imme-

diately and have the problem corrected

WARNING!

To reduce the risk of injury,

electric shock and damage to the

tool, never immerse your tool in

liquid or allow a liquid to flow

inside the tool.

before further use. Do not use a damaged

tool. Tag damaged tools “DO NOT USE” until

repaired (see “Repairs”).

Under normal conditions, relubrication is

not necessary until the motor brushes

need to be replaced. After six months to

one year, depending on use, return your

tool to the nearest MILWAUKEE service

facility for the following:

• Lubrication

• Brush inspection and replacement

• Mechanical inspection and cleaning

(gears, spindles, bearings, housing,

etc.)

• Electrical inspection (switch, cord,

armature, etc.)

• Testing to assure proper mechanical

and electrical operation

Cleaning

Clean dust and debris from vents. Keep

the tool handles clean, dry and free of oil

or grease. Use only mild soap and a damp

cloth to clean your tool since certain clean-

ing agents and solvents are harmful to plas-

tics and other insulated parts. Some of

these include: gasoline, turpentine, lacquer

thinner, paint thinner, chlorinated cleaning

solvents, ammonia and household deter-

gents containing ammonia. Never use flam-

mable or combustible solvents around

tools.

Repairs

If your tool is damaged, return the entire

tool to the nearest service center.

Bit Binding

A high rotational force occurs when a bit

binds. If the bit binds, the tool will be forced

in the opposite direction of the bit rotation

(See Fig. 12 - 14). Bits may bind if they are

misaligned or when they are breaking

through a hole. Wood boring bits can also

bind if they run into nails or knots. Be pre-

pared for bit binding situations.

Typical Bracing Methods

1514

WARNING!

To reduce the risk of injury,

always unplug the tool before

attaching or removing

accessories. Use only specifically

recommended accessories.

Others may be hazardous.

ACCESSORIES

FIVE YEAR TOOL

LIMITED WARRANTY

Every MILWAUKEE tool is tested before

leaving the factory and is warranted to be

free from defects in material and work-

manship. MILWAUKEE will repair or re-

place (at MILWAUKEE’s discretion), with-

out charge, any tool (including battery

chargers) which examination proves to be

defective in material or workmanship from

five (5) years after the date of purchase.

Return the tool and a copy of the purchase

receipt or other proof of purchase to a

MILWAUKEE Factory Service/Sales Sup-

port Branch location or MILWAUKEE Au-

thorized Service Station, freight prepaid

and insured. This warranty does not cover

damage from repairs made or attempted

by other than MILWAUKEE authorized per-

sonnel, abuse, normal wear and tear, lack

of maintenance, or accidents.

Battery Packs, Flashlights, and Radios are

warranted for one (1) year from the date

of purchase.

THE REPAIR AND REPLACEMENT REMEDIES

DESCRIBED HEREIN ARE EXCLUSIVE. IN NO

EVENT SHALL MILWAUKEE BE LIABLE

FOR ANY INCIDENTAL, SPECIAL, OR CON-

SEQUENTIAL DAMAGES, INCLUDING LOSS

OF PROFITS.

THIS WARRANTY IS EXCLUSIVE AND IN

LIEU OF ALL OTHER WARRANTIES, OR

CONDITIONS, WRITTEN OR ORAL, EX-

PRESSED OR IMPLIED FOR

MERCHANTABLILITY OR FITNESS FOR

PARTICULAR USE OR PURPOSE.

This warranty gives you specific legal

rights. You may also have other rights that

vary from state to state and province to

province. In those states that do not allow

the exclusion of implied warranties or limi-

tation of incidental or consequential dam-

ages, the above limitations or exclusions

may not apply to you. This warranty ap-

plies to the United States, Canada, and

Mexico only.

For a complete listing of accessories refer

to your MILWAUKEE Electric Tool catalog

or go on-line to www.milwaukeetool.com.

To obtain a catalog, contact your local dis-

tributor or a service center.

SÉCURITÉ DU LIEU

DE TRAVAIL

SÉCURITÉ ÉLECTRIQUE

AVERTISSEMENT!

LIRE SOIGNEUSEMENT TOUTES LES INSTRUCTIONS

Le non respect des instructions ci-après peut entraîner des chocs

électriques, des incendies et/ou des blessures graves. Le terme «outil

électrique» figurant dans les avertissements ci-dessous renvoie à l’outil

électrique à alimentation par le réseau (à cordon) ou par batterie (sans fil).

CONSERVER CES INSTRUCTIONS

RÈGLES GÉNÉRALES DE SÉCURITÉ POUR LES OUTILS

ÉLECTRIQUE

1. Maintenir la zone de travail propre

et bien éclairée. Les zones

encombrées ou mal éclairées sont

favorables aux accidents.

2. Ne pas utiliser d’outil électrique

dans une atmosphère explosive,

telle qu’en en présence de

liquides, de gaz ou de poussières

inflammables. Les outils électriques

génèrent des étincelles qui peuvent

enflammer les poussières ou les

fumées.

3. Tenir les enfants et les personnes

non autorisées à l’écart pendant

le fonctionnement d’un outil

électrique. Un manque d’attention de

l’opérateur risque de lui faire perdre le

contrôle de l’outil.

4. La fiche de l’outil électrique doit

correspondre à la prise

d’alimentation. Ne jamais modifier

la fiche d’une manière

quelconque. Ne pas utiliser

d’adaptateur avec les outils

électriques mis à la terre (à la

masse). Des fiches non modifiées et

des prises d’alimentation assorties

réduisent le risque de choc électrique.

5. Éviter tout contact corporel avec

des surfaces reliées à la masse

ou à la terre telles que tuyaux,

radiateurs, cuisinières et

réfrigérateurs. Un risque de choc

électrique plus élevé existe si le corps

est relié à la masse ou à la terre.

9. Être sur ses gardes, être attentif

et faire preuve de bon sens en

utilisant un outil électrique. Ne pas

utiliser un outil électrique en cas

de fatigue ou sous l’influence de

drogues, d’alcool ou de

médicaments. Un instant d’inattention

lors de l’utilisation d’un outil électrique

peut entraîner des blessures graves.

10. Utiliser un équipement de

sécurité. Toujours porter des lu-

nettes de protection. Un équipement

de sécurité comprenant masque anti-

poussière, chaussures de sécurité anti-

dérapantes, casque ou dispositif de

protection anti-bruit peut, dans les

circonstances appropriées, réduire le

risque de blessure.

6. Ne pas exposer les outils

électriques à la pluie ou à

l’humidité. Le risque de choc

électrique augmente si de l’eau s’infiltre

dans un outil électrique.

7. Prendre soin du cordon. Ne jamais

utiliser le cordon pour transporter,

tirer ou débrancher l’outil

électrique. Tenir le cordon à l’écart

de la chaleur, des huiles, des

arêtes coupantes ou des pièces

en mouvement. Un cordon

endommagé ou emmêlé présente un ris-

que accru de choc électrique.

8. Se procurer un cordon

d’alimentation approprié en cas

d’utilisation d’un outil électrique à

l’extérieur. L’utilisation d’un cordon

d’alimentation pour usage extérieur

réduit le risque de choc électrique.

SÉCURITÉ INDIVIDUELLE

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 06-82-7266 7-1/8 x 11/16" Pan Hd. Plastite T-20 (5)

2 31-15-0402 Handle Cover (1)

3 23-66-1666 Trigger Speed Control Reversing Switch (1)

4 23-94-6247 2-1/4" Lead Assembly (1)

5 14-20-0795 Remote Electronic Assembly (1)

6 12-99-0071 Nameplate Blank (1)

7 06-72-1720 Nameplate Rivet (2)

8 22-16-0275 Carbon Brush (2)

9 22-22-0351 Brush Holder Assembly (1)

10 31-75-0040 Brush Holder Screw (2)

11 22-20-0345 Brush Spring Assembly (2)

12 22-16-0275 Carbon Brush (Spares) (2)

13 48-76-4008 Cord Set (1)

14 22-72-0100 Bearing Cup (1)

15 22-56-0807 Pin Housing Assembly (1)

16 45-72-0081 Trigger (1)

17 14-38-0540 Motor Housing Assembly (1)

18 23-94-9960 Ground Wire Assembly (1)

19 44-60-1290 Grounding Pin (1)

20 40-50-0085 Lock Button Spring (1)

21 42-42-0460 Lock Button (1)

22 02-04-0645 Ball Bearing (1)

23 18-11-0075 120 Volt Field (1)

24 42-14-0390 Bafﬂ e (1)

25 06-82-7398 7-18 x 2-1/16" Pan Hd. Plast. T-20 (2)

26 16-10-0800 120 V. Armature Assembly (1)

27 22-84-0880 Fan Assembly (1)

28 43-62-0885 Side Handle (1)

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

29 14-13-0497 Diaphragm Assembly (1)

30 --------------- Diaphragm (1)

31 02-04-0847 Ball Bearing (1)

32 06-65-0880 1/8 x 1/2 Groove Pin No. 5 (1)

33 02-50-2435 Needle Bearing (1)

34 02-50-1620 Needle Bearing (1)

35 45-88-7721 Heat Treated Washer (1)

36 32-40-1816 Intermediate Gear (1)

38 36-66-4261 Intermediate Pinion (1)

39 32-75-2911 Spindle Gear (1)

41 45-36-1100 Spacer (1)

42 14-30-0337 Gear Case Assembly (1)

43 --------------- Gear Case (1)

44 02-04-1229 Ball Bearing (1)

45 34-80-2300 Retaining Ring (1)

46 02-04-0640 Ball Bearing (1)

47 06-82-7411 7-18 x 2-3/16" Pan Hd. Plast. T-20 (3)

48 38-50-5251 Spindle - Double Reduction (1)

49 06-75-3150 1/4-20 x 1" Skt. Hd. Screw-L.H.Thd. (1)

50 48-66-1360 1/2" Chuck (1)

51 48-66-3280 Chuck Key (1)

52 48-66-4040 Key Holder (1)

53 06-82-7212 4-20 x 1/4" Pan Hd. Plastite T-10 (1)

54 43-44-0913 Gasket (1)

23-94-6232 4" Lead Assembly (1)

23-94-6237 4-1/8" Lead Assembly (1)

23-94-6242 3-3/8" Lead Assembly (1)

10-98-5986 Warning Label (1)

10-98-5984 French/Spanish Warning Label (1)

FIG. LUBRICATION

43 1-1/2 Oz. Type "E" Grease, No. 49-08-4122.

EXAMPLE:

Component Parts (Small #)

Are Included When Ordering

The Assembly (Large #).

WIRING INSTRUCTION

REVISED BULLETIN

DATE

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERVICE PARTS LIST

BULLETIN NO.

STARTING

SERIAL NO.

54-06-0163

58-01-1650

1/2" MAGNUM HOLE-SHOOTER

54-06-0162

CATALOG NO.

0234-1

532C

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 2

May 2006



WIRING INSTRUCTIONS

TITLE

MAGNUM@ TOOLS

BULLETIN

NOTICE:

ORIENTATE IN-LINE FASTON

TERMINALS AS SHOWN

BARRELS TO THE

INSIDE]

ROUTE WIRES IN

MAIN TRAP FROM

BOTTOM TO TOP

AS FOLLOWS:

WIRES 3, 9, 10,

6 AND 5.

WIRE #3 M’UST BE

I\;

IN FAR LEFT WIRE

TRAP. WIRES 9 &

P II--IL

1OCANBE

PLACED IN TWO

OTHER TRAPS IN

ANY ORDER.

- *TO REMOVE A WIRE FROM THE BOTTOM

OF SWITCH, INSERT A THIN (04 DIA.)

INSTRUMENT INTO THE SMALL HOLE

NEAREST THE WIRE, ANGLED TOWARD

THE WIRE. SWITCH SHOULD THEN BE,

CAN BE ORIENTATED 180”

FROM AS SHOWN.

FORM WIRES

AVOID PINCH’ING

WIRES UNDER

SWITCH.

REPLACED.

-->

ROUTE WIRE 8 UNDER WIRES 9 AND 10, DIRECTLY OVER

MOTOR HOUSING BEARING BOSS. ROUTE ALL WIRES

OVER MOTOR HOUSING BEARING BOSS TO PREVENT

PINCHING UNDER HANDLE COVER.

WIRES TO BE KEPT AWAY FROM THIS AREA TO

AVOID PINCHING UNDER HANDLE COVER.

TUCK WIRES DOWN

INTO TRAP. DRESS

WIRES AS

NECESSARY TO

PREVENT

PINCHING UNDER

HANDLE COVER.

LEAD WIRE TO

BE INSERTED

INTO SWITCH SO INSULATION

WIRES TO BE

IS FLUSH-SUBFLUSH

KEPT AWAY

WITH OPENING

TAKE CARE TO AVOID

PINCHING WIRE

SWITCH.

WIRES IN

WIRING SPECIFICATIONS

Wire I Wire I Oriain or I

No.

Color Par? No. Gauge Length

Terminals, Connectors and End Wire Preparation

Black Pin Hsg. Assy. 18

_____

Component of pin housing assembly.

White Pin Hsg. Assy. 18

_____

Component of pin housing assembly.

Green Pin Hsa. Assv. 18

_____

Comoonent of oin housina assemblv / Strio 3/16” for Tl.

4 1 Blue 1 23-94-6247

1 18 1 2-318”

1 Strip 3116” for T4 I Strip

3116” and tin.

I I

5 1 Blue 1 23-94-6232

1 18 1 4”

1 Strip 3116” for T3 I Strip

3116” and tin.

6 I White I 23-94-6237 / 18 I 4-l/8”

I Strip 3116” for T4 I Strip 3116” and tin.

1 8 1 Black 1 Module 1 18 1 2”

1 Strio 3/16” for T4.

1 9 I Black I Module I 18 I 5-l/2” I Strio 5/16” and tin.

Module 18

All leads must be held to + i/8”.

All lead lengths are before stripping.

TERMINAL DESCRIPTION

Code

Part No.

Qnty.

23-74-0615 1

T3 23-74-l 090

23-74-l 100

CONNECTOR DESCRIPTION

Drwg. 1

Milwaukee 0235-21 User manual

Brand: Milwaukee

Model: 0235-21

Category: Power tools

Type: User manual

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Milwaukee 0235-21 User manual

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