Smithco Spray Star 1008 Owner's manual

Brand: Smithco

Model: Spray Star 1008

Category: Motor vehicle accessories & components

Type: Owner's manual

Spray Star 1008J

10-100-F w/ TeeJet Radion 8140

SN: 100684

February 2020

Parts & Service

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport@smithco.com

Introduction Service Diagrams Parts Accessories Reference

CONTENTS

Introduction ..........................................................1-3

Safe Practices ..........................................................2

 .............................................................3

 ..................................................3

Service ..................................................................4-9

 ..........................................................4-6

 .....................................................................6

Service Chart ............................................................ 7

 .........................................8

 ............................................................. 9

Diagrams ..........................................................10-13

 .................................................. 10-11

 .............................................12-13

 ..............................................13

Parts..................................................................14-43

 ...............................................14-15

 .....................................................16-17

 .........................................................18-19

 ...................................20-21

 ...........................................................22-23

 ...............................24-25

............................................26-27

 .................................................................28-29

....................................30-31

 .........................................................32-33

 ...........................................................34-35

 .........................................................36-37

 ..........................................36-37

...................................................38-39

 .............................40-41



 .............................................. 42

 ...............................................43

Accessories ....................................... 44-109

 ...................................44-45



 ..................................... 46-47



 .......................48-49



 ............................................ 50



 ............................. 51



 .........................................52-55



 ................................56-57



 ............................................. 58-59



 ....................................................... 60



 ................................................... 61

 ...................................... 62

...................................... 63

.......................................64-65

 ............................................. 66

 ................................................... 67

................................................... 68

 .....................................70-73

 ........................................................74-75

 ....................................76-79

 ........................................................80-81

 ....................................................... 82

 .......................... 83

 ............................................................. 84

 .................................. 85

 ..........................................86-87

............................................................ 88

 ................ 89

 ...................................................90-91

 ................................................ 92

 ................................................... 93

 ............................................94-99

 ........................................................ 100-101

 ............... 102

 .............. 103



..................................104-105



 ....................106-107

 ................................... 108

 ........................................ 109

Reference .......................................110-112

 ....................................................................... 110

 ............................ 112

Introduction

INTRODUCTION

Smithco 



-







Smithco











  

  

  

  



SMITHCO CUSTOMER SERVICE 1-800-891-9435





WARNING

Failure to follow cautious operating practices can re-

sult in serious injury to the operator or other persons.

The owner must understand these instructions, and

must allow only trained persons who understand these

instructions to operate this vehicle.

WARNING:

Engine exhaust and some of its constituents are

known to the State of California to cause cancer,

birth defects, and other reproductive harm.

For more information visit

www.P65Warning.ca.gov

Introduction

SAFE PRACTICES

  

  



  



  



  



  



  

  



  

  

  

  



  

 

 

 

 

  

 

 

 

 



  



  

  

  

  Smithco 

  

  

These machines are intended for professional maintenance on golf courses, sports turf, and any other

area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is

expressed or implied.

Introduction

SPECIFICATIONS SPRAY STAR 1000

WEIGHTS AND DIMENSIONS

  

 

 

 

 

 

 

SOUND LEVEL (DBA)

 

 

 

ENGINE

  

 

 

 

 

  

 

 

WHEELS & TIRE 

 

PARK BRAKE  

SPEED

 

 

BATTERY  

 

 

 

 

 

 

FLUID CAPACITY

 

 

 

 

OPTIONAL EQUIPMENT

   

     

      

     

     

     

    

      

  

  

Service

MAINTENANCE

Before servicing or making adjustments to machine, stop engine and remove

key from ignition.

Use all procedures and parts prescribed by the manufacturer's. Read the en-

gine manual before operation.

LUBRICATION







  

  

  

  

  

ELECTRICAL CONNECTIONS



AIR CLEANER

  

  

  

  -



  

  

  

WHEEL MOUNTING PROCEDURE

  

  

  

  

  

  



  

TIRE PRESSURE





Service

MAINTENANCE

ENGINE OIL



-





SAE VISCOSITY GRADES









HYDRAULIC OIL

  

  



  

  

-

 

  -



  

  



  





   



Service

MAINTENANCE

BATTERY















  

  

  

  

Battery Electrolyte is an acidic solution and should be handled with care. If electrolyte

is splashed on any part of your body, ush all contact areas immediately with liberal

amounts of water. Get medical attention immediately.

Use of booster battery and jumper cables. Particular care should be used when con-

necting a booster battery. Use proper polarity in order to prevent sparks.

TO JUMP START (NEGATIVE GROUNDED BATTERY):

  

  -



  



  











STORAGE



  

  

  -



  





  

  



  

Service

SERVICE CHART

Before servicing or making adjustments to the machine, stop engine, set park

break, block wheels and remove key from ignition.

Follow all procedures and ONLY use parts prescribed by the manufacturer.

Read the engine manual before maintenance.

Maintenance Service Interval Maintenance Procedure

Aer the rst 8 operating hours Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Change the engine oil lter.

Before each use daily Check the engine oil level.

Clean area around muer and controls.

Check the hydraulic uid level.

Check the tire pressure.

Check condition of hydraulic hoses and ttings.

Inspect and clean the machine.

Aer the rst 50 hours Change Hydraulic Oil Filter.

Every 100 hours Clean or change air lter.1

Clean pre-cleaner.1

Change engine oil and lter.

Replace spark plug .

Lubricate machine.

Clean or change remote air cleaner.

Check the battery uid level and cable connections..

Check muer and spark arrestor.

Check belt tension .

Every 250 hours Check engine valve clearance and adjust if necessary.

Check idle speed.

Clean battery terminals.

Change hydraulic oil lter.

Torque the wheel lug nuts. (64-74 /lb (87-100 Nm))

Every 500 hours or yearly Change fuel lter.

Change hydraulic oil and lter.

Clean oil cooler ns.1

Clean air cooling system.1

Check safety lter in remote air cleaner.

1 In dusty conditions or when airborne debris is present, clean more oen.

Service

END USER'S SERVICE CHART

Duplicate this page for routine use

Maintenance Check Item For the week of:

Mon Tues. Wed. urs. Fri. Sat. Sun.

Check the Safety Seat Switch

Check Steering Operation

Check the fuel level

Check the engine oil level.

Clean the air lter

Clean the engine cooling ns.

Check for unusual engine noises

Check the hydraulic oil level

Check hydraulic hoses and ttings for

damage

Check for uid leaks.

Check the tire pressure

Check the Instrumentation

Inspect electrical system for frayed wires

Check park brake adjustment

Change oil lter.

Change oil.

Lubricate Machine

Ensure all warning decals are intact.

Areas of Concern

Inspection Performed by:

Item Date Information

Service

ADJUSTMENTS

WHEEL CREEP

-





  





  





  





  





  

PARK BRAKE





SPRAY PUMP















MASTER BOOM SWITCH (FOOT SWITCH)







SPRAY BOSS CONTROL HANDLE (ORANGE)













Diagrams

WIRING DIAGRAM

Use dielectric grease on all electrical connections.

Diagrams

WIRING PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

    

    

    

    

    

  

    

    

    

  

    

    

    

  

    

    

    

  

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

17 33-216 Battery 1

    

    

    

    

    1

    

    

    

    

    

    

    

    

    

To reset circuit breaker on ball valve, you must disconnect power to computer.

Diagrams

HYDRAULIC DIAGRAM

Diagrams

HYDRAULIC DIAGRAM PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

18-169

 

    

    

    

18-168

 

    

    

    

    

    

    

    

    

13 8832-24

 

    

    

15 8832-22

 

    

    

    

    

    

    

    

    

FITTING TORQUE CHARTS

Over tightened ttings will result in crushing the cone which will create a leak.

Charts Developed by Parker Henniphin

Parts

MAIN BODY DRAWING

Parts

MAIN BODY PARTS LIST

REF# PART# DESCRIPTION QUANTITY

    

    

    

    

   



   

   

   

- 18 4

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

    

33-216 Battery 1

    

    

    

    

    

    

    

   

 

   

- 18 8

    

    

    

    

   

Sheet

    1

    

Parts

CONTROL PANEL DRAWING

Parts

CONTROL PANEL PARTS LIST

REF# PART# DESCRIPTION QUANTITY

   

    

    

   

 

   

    

    

    

    

    

    

   

 

   

- 18 4

    

    

    

    

    

    

    

    

    

    

    

  

    

    

    

  

    

    

    

    

    

    

    

    

    

    

    

    

  

    

    

    

    

   

 

    

    

    

    

    

32 18-169

 

   

-16-100 4

   

-16 4

   



    

Parts

FRONT AXLE DRAWING

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Smithco Spray Star 1008 Owner's manual

Brand: Smithco

Model: Spray Star 1008

Category: Motor vehicle accessories & components

Type: Owner's manual

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Smithco Spray Star 1008 Owner's manual

Smithco Spray Star 1008 Owner's manual

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