ESAB Regulator Flash Arrestors Troubleshooting instruction

Type
Troubleshooting instruction

ESAB Regulator Flash Arrestors

ESAB Regulator Flash Arrestors provide essential protection against flashbacks and accidental gas flow reversal, ensuring safety in gas welding and cutting operations. These devices are designed to be fitted to oxygen and fuel gas regulator outlets, effectively preventing flames from reaching the regulator and check valve in the event of a flashback.

The flash arrestors incorporate a sintered steel flame barrier and a spring-loaded reverse flow check valve. The flame barrier acts as a physical barrier, halting the propagation of flames, while the check valve prevents the flow of gases in the wrong direction, further enhancing safety. It's important to note that a check valve alone is insufficient to prevent flashbacks.

ESAB Regulator Flash Arrestors

ESAB Regulator Flash Arrestors provide essential protection against flashbacks and accidental gas flow reversal, ensuring safety in gas welding and cutting operations. These devices are designed to be fitted to oxygen and fuel gas regulator outlets, effectively preventing flames from reaching the regulator and check valve in the event of a flashback.

The flash arrestors incorporate a sintered steel flame barrier and a spring-loaded reverse flow check valve. The flame barrier acts as a physical barrier, halting the propagation of flames, while the check valve prevents the flow of gases in the wrong direction, further enhancing safety. It's important to note that a check valve alone is insufficient to prevent flashbacks.

SPECIFICATIONS
Welding Capacity ..................................................................................... 1-in.
Cutting Capacity .................................................................................... 12-in.
Maximum Inlet Pressure
Oxygen....................................................................................... 150 psig
Acetylene ..................................................................................... 15 psig
Other Fuel Gases ......................................................................... 50 psig
Connections (female inlet: male outlet)
Oxygen............................................................... CGA-022 (9/16-18 RH)
Acet/F.G .............................................................. CGA-023 (9/16-18 LH)
Assembly and Fitting Instructions
Designed to be fitted to oxygen and acet/fuel gas regulator outlets. Each con-
tains a sintered steel flame barrier and a spring-loaded reverse flow check valve.
In the event of a flashback, the barrier will stop the flame from reaching the
check valve and regulator. The check valve will prevent one gas from flowing
into the other regulator. A check valve alone will not stop a flashback.
INSTALLATION
1. Assemble appropriate flash arrestor to each outlet connection of the regu-
lator and tighten firmly with a wrench. DO NOT overtighten.
2. Connect the proper hose to each flash arrestor with one wrench while tight-
ening the hose nut firmly with the other wrench.
Instructions for
F-15-683
April, 2001
REGULATOR FLASH ARRESTORS
P/N 0558002695
Includes: Flash Arrestor, Oxygen
-
P/N-0558002693
Flash Arrestor Acetylene/Fuel Gas - P/N0558002694
SPECIFICATIONS
Welding Capacity ..................................................................................... 1-in.
Cutting Capacity .................................................................................... 12-in.
Maximum Inlet Pressure
Oxygen....................................................................................... 150 psig
Acetylene ..................................................................................... 15 psig
Other Fuel Gases ......................................................................... 50 psig
Connections (female inlet: male outlet)
Oxygen............................................................... CGA-022 (9/16-18 RH)
Acet/F.G .............................................................. CGA-023 (9/16-18 LH)
Assembly and Fitting Instructions
Designed to be fitted to oxygen and acet/fuel gas regulator outlets. Each con-
tains a sintered steel flame barrier and a spring-loaded reverse flow check valve.
In the event of a flashback, the barrier will stop the flame from reaching the
check valve and regulator. The check valve will prevent one gas from flowing
into the other regulator. A check valve alone will not stop a flashback.
INSTALLATION
1. Assemble appropriate flash arrestor to each outlet connection of the regu-
lator and tighten firmly with a wrench. DO NOT overtighten.
2. Connect the proper hose to each flash arrestor with one wrench while tight-
ening the hose nut firmly with the other wrench.
Instructions for
F-15-683
April, 2001
REGULATOR FLASH ARRESTORS
P/N 0558002695
Includes: Flash Arrestor, Oxygen
-
P/N-0558002693
Flash Arrestor Acetylene/Fuel Gas - P/N0558002694
OPERATION
Increase recommended operating pressure by 20% when using welding heads
up through size No.70 and cutting tips to compensate for pressure drop through
the flash arrestor.
For No.100 welding heads, increase pressure by 40%. Do not use flash arres-
tors when welding or heating larger than No.100. The combination of the arres-
tor and large heads can cause severe overheating and possible damage to the
equipment.
MAINTENANCE
Every six months or after 50 flashbacks, whichever occurs first, remove and
examine inside each flash arrestor If they appear clogged with carbon soot or
discolored by heat, they should be replaced by new flash arrestors. Clogged
flash arrestors can cause excess pressure drop, overheating, and may not stop
a flashback resulting in damage to equipment. If they appear clean, reconnect
the arrestor to the regulator.
OPERATION
Increase recommended operating pressure by 20% when using welding heads
up through size No.70 and cutting tips to compensate for pressure drop through
the flash arrestor.
For No.100 welding heads, increase pressure by 40%. Do not use flash arres-
tors when welding or heating larger than No.100. The combination of the arres-
tor and large heads can cause severe overheating and possible damage to the
equipment.
MAINTENANCE
Every six months or after 50 flashbacks, whichever occurs first, remove and
examine inside each flash arrestor If they appear clogged with carbon soot or
discolored by heat, they should be replaced by new flash arrestors. Clogged
flash arrestors can cause excess pressure drop, overheating, and may not stop
a flashback resulting in damage to equipment. If they appear clean, reconnect
the arrestor to the regulator.
F-15-683 4/01F-15-683 4/01
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ESAB Regulator Flash Arrestors Troubleshooting instruction

Type
Troubleshooting instruction

ESAB Regulator Flash Arrestors

ESAB Regulator Flash Arrestors provide essential protection against flashbacks and accidental gas flow reversal, ensuring safety in gas welding and cutting operations. These devices are designed to be fitted to oxygen and fuel gas regulator outlets, effectively preventing flames from reaching the regulator and check valve in the event of a flashback.

The flash arrestors incorporate a sintered steel flame barrier and a spring-loaded reverse flow check valve. The flame barrier acts as a physical barrier, halting the propagation of flames, while the check valve prevents the flow of gases in the wrong direction, further enhancing safety. It's important to note that a check valve alone is insufficient to prevent flashbacks.

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