Sunjoy A102006700 Installation guide

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Country of Origin: China
Production Number: xxxxxxxxxx
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1
ITEMNO.:A102006700
2
PACKAGE CONTENTS
PART
A
B
C
D1
D2
E
4
Post
Base cover
Base
Beam 1
Beam 2
Beam Connector
Inner Cover Plate
Arc Support Bar
DESCRIPTION QUANTITY
F
G
Netting pipe
H
I
PART
1
1
4
4
4
4
Small Roof Connector
Top Cover
Hook
Small Roof Sloping Beam Cover Plate
Small Roof Panel
Roof Panel 1
Roof Panel 2
Big Roof Sloping Beam Cover Plate
DESCRIPTION QUANTITY
O
P
Q
R
S
T1
T2
T3
T4
T6
T5
1
J
K
Big Roof Frame
Big Roof Sloping Beam
Big Roof Middle Beam
L Big Roof Small Beam
U
M Small Roof Sloping Beam
4
V
Roof Press Panel
4
4
4
4
4
8
4
4
4
4
4
4
8
8
4
4
4
8
Roof Panel 3
Roof Panel 4
Roof Panel 5
Roof Panel 6
3
HARDWARE CONTENTS
M6 X 15 mm Bolt
Qty. 176 + 9 spare
AA
CC
DD
BB
EE
GG
Z1
M6 X 40 mm Bolt
Qty. 32 + 2 spare
M6 X 45 mm Bolt
Qty. 1 + 1 spare
M6 X 55 mm Bolt
Qty. 8 + 1 spare
M6 Flat washer
Qty. 221 + 12 spare
Φ8X180
mm Stake
Qty.8
M6 Wrench
Qty. 2
HH
M6 X 30
mm Bolt
Qty. 4 + 1 spare
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble or
install the product.
Do not install the gazebo adjacent to trees or a sloped roof. Snow and ice may
slide onto the gazebo and cause it to collapse.
Do not hang any weights on the roof frame.
Keep all flame and heat sources away from the tent fabric. This tent is made
with fabric that meets CPAI-84 specifications for flame resistance. It is not fire
proof. The fabric will burn if left in continuous contact with any flame source.
The application of any foreign substance to the tent fabric may render the
flame-resistant properties ineffective.
Keep all children and pets away from assembly area. Children and pets should
be supervised while gazebo is being assembled.
The assembled gazebo should be located at least 6 feet from any obstruction
such as fence, garage, house, overhanging branches, laundry lines or electrical
wires.
Some parts may contain sharp edges. Wear protective gloves if necessary during
assembly.
This unit is heavy. Do not assemble this item alone. Make sure there is sufficient
manpower for safe assembly or moving the gazebo.
Check all nuts and bolts periodically for tightness and when required, tighten
them again.
While this gazebo is manufactured to withstand winds through only the supplied
ground stakes, in areas subject to frequent severe weather, securing the gazebo
to a deck, concrete patio or footings should be considered.
Do not use or enter the gazebo during harsh weather (e.g. thunderstorms,
high winds, hail, heavy snow, etc). In these conditions, it might tip over and
could cause serious injury to bystanders. Any damage or injury caused by
which is not covered by the warranty.
Do not use or enter the gazebo if there exists any of the following or similar
conditions:
1. Visible movement of support members, roofing panels or sagging roofline.
2. Creaks or audible noise from the gazebo.
3. Cracks, fractures or malformation of support members or roof panels.
4. Damaged or missing fasteners.
Do not use a ladder leaning against the gazebo or climb onto the roof.
WARNING
4
CAUTION
• If the gazebo will not be used for a long period of time (e.g. during winter time),
disassemble and store it in a clean, dry environment.
This product is for domestic, outdoor use (i.e. decorative and sunshade
purposes only).
Install the gazebo on level ground. Stakes are provided to secure the gazebo
to the ground. Do not assemble the gazebo on sandy, muddy or loose soil,
as stakes do not have enough anchorage in these types of soil. If you wish to
secure the gazebo to a wood deck or concrete surface, use anchors suited to
these surfaces (anchors not included).
Always ensure the roof canvas is tensioned so as to avoid water accumulation
on the roof.
Remove accumulated water on the roof immediately, or disassemble the gazebo
in order to avoid damages.
Do not remove snow from inside the gazebo by pushing on the fabric. Snow
must be cleared off regularly during snowy days. Remove the snow at the top
when it is thicker than 4 inches. In order to avoid damages, use a plastic snow
rake to remove excessive snow and ice buildup from roof and keep away from
falling debris.
Always disassemble the gazebo before experiencing heavy wind conditions, as
it is semi-permanent construction and not designed to withstand harsh weather,
including high wind, rain and snow.
Please check your state and local regulations prior to purchasing. Some
jurisdictions may require permits for installation and use. Some special
procedures may be valid in your area.
Center hook’s maximum weight: 26 lbs.
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare
parts with package contents list and hardware contents list. If any part is missing
or damaged, do not attempt to assemble the product.
Estimated Assembly Time: 120-150 minutes
Tools Required for Assembly (included): Wrench .
Tools Required for Assembly (not included): hammer, and 2 ladders.
5
CAUTION
6
ASSEMBLY INSTRUCTIONS
1.
Insert the Base Cover (B) to the Post (A),
Then attach Base (C) to the Post (A) with
Bolts (AA) and Flat Washer (EE). Tighten
with Allen Key (Z1).
Hardware Used
x 8
x 8
M6 x 15 mm Bolt
x 1
M6 Flat washer
Z1
M6 Wrench
7
ASSEMBLY INSTRUCTIONS
2.
Insert Beam Connector (E) to the Beam 2
with Bolts (AA) and Flat Washer (EE).
Then insert Beam 1 (D1) to the Beam
Connector (E) with Bolts (AA) and Flat
Washer (EE).Tighten with Allen Key (Z1).
Hardware Used
x 16
x 16
3.
Attach Beam 2 ( D2) and Beam 1 (D1) to
the Post (A) with Bolts (AA) and Flat
Washer (EE). Tighten with Allen Key (Z1).
Hardware Used
x 16
x 16
4.
Attach Arc Support Bar (G) to the Beam
(D1/D2) and Post ( A ) with Bolts (BB), Flat
Washer (EE) and Plastic Cap (FF). Tighten
with Allen Key (Z1).
Hardware Used
x 32
M6 x 40
mm Bolt
x 1
x 1
M6 x 15 mm Bolt
M6 Flat washer
Z1
M6
Wrench
M6 x 15 mm Bolt
M6 Flat washer
Z1
M6 Wrench
x 32
x 1
M6 Flat washer
Z1
M6
Wrench
8
ASSEMBLY INSTRUCTIONS
5.
Attach the Netting Pipe (H) to the Beam 2
(D2) and Beam 1 (D1) with Bolts (AA),
Flat Washer (EE) and Plastic Cap (FF).
Tighten with Allen Key (Z1).
Hardware Used
x 16
x 16
M6 x 15 mm Bolt
M6 Flat washer
6
.
Assemble the Big Roof Frame (I) with
Bolts (AA) and Flat Washer (EE).Tighten
with Allen Key (Z1).
Hardware Used
x 4
M6 x
15
mm Bolt
x 1
Z1
M6 Wrench
x 4
M6 Flat washer
x
1
Z1
M6 Wrench
9
ASSEMBLY INSTRUCTIONS
7.
Attach the assembled big roof frame (I)
to the Big Roof Sloping Beam (J) with
Bolts (AA) and Flat Washer .Tighten with
Allen Key (Z1).
Hardware Used
8.
Attach the Big Roof Sloping Beam (J) to
the Post (A) with Bolts (AA) and Flat
Washer (EE). Tighten with Allen Key (Z1).
Hardware Used
9.
Attach the Inner Cover Plate (F) to the
Post (A) with Bolts (AA), Flat Washer
(EE) and Plastic Cap (FF).Tighten with
Allen Key (Z1).
Hardware Used
x 8
x 8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
x 8
x 8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
x 8
x 8
M6 x 15
mm Bolt
M6 Flat washer
x
1
Z1
M6 Wrench
10
ASSEMBLY INSTRUCTIONS
10.
Attach Big Roof Middle Beam (K) to
the Big Roof Frame (I) with Bolts (AA)
and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
11.
Attach Big Roof Middle Beam (K) to the
assembled Beam (D1/D2) with Bolts
(AA) and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
12.
Attach Small Roof Sloping Beam (M) to
the Small Roof Connector (O) with Bolts
(AA) and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
x 8
x 8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
x 4
x 4
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
x 8
x 8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
11
ASSEMBLY INSTRUCTIONS
13.
Connect Small Roof Sloping Beam (M)
to the Big Roof Frame (I) with Bolts
(AA) and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
14.
Attach Hook (Q) to the Small Roof
Connector (O).
x 8
x 8
M6 x
15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
12
ASSEMBLY INSTRUCTIONS
15.
Tear off the membrane on the Small
Roof Panel (S), then put the Small Roof
Panel (S) to the Small Roof Sloping
Beam (M) with Bolts (AA) and Flat
Washer(EE). Tighten with Allen Key (Z1).
Hardware Used
16.
Attach the Small Roof Sloping Beam
Cover Plate (R) to the Small Roof Panel
(S) with Bolts (CC) and Flat Washer
(EE). Tighten with Allen Key (Z1) .
Hardware Used
x 4
M6 x 30 mm Bolt
17.
Attach the Top Cover (P) to the Small
Roof Connector (O) with Bolts (CC) and
Flat Washer (EE). Tighten with Allen
Key (Z1)
Hardware Used
x 1
M6 x 45 mm Bolt
HH
x 8
x 8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6
Wrench
x 4
M6 Flat washer
x 1
Z1
M6
Wrench
x 1
M6 Flat washer
x 1
Z1
M6
Wrench
13
ASSEMBLY INSTRUCTIONS
18.
Hardware Used
19.
Connect the Big Roof Small Beam to the
Big Roof Middle Beam (K) with Bolts
(AA) and Flat Washer (EE).Tighten with
Allen Key (Z1)
Hardware Used
Connect the Big Roof Small Beam (L)
to the Big Roof Sloping Beam (J) with
Bolts (AA) and Flat Washer (EE).
Tighten with Allen Key (Z1).
x
8
x
8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
x 8
x
8
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6
Wrench
14
ASSEMBLY INSTRUCTIONS
21.
Overlap the edge of the Roof Panel
6 (T6) on the edge of the Roof Panel
3 (T3) as shown in Figure 21.
20.
Place the Roof Panel 3 (T3) on the
big roof and then insert it into the
groove of the Big Roof Frame (I).
22.
Overlap the edge of the Roof Panel
2 (T2) on another edge of the Roof
Panel 3 (T3) as shown in Figure 22.
Repeat the same step to the Roof
Panel 5 (T5) and the Roof Panel 6
(T6).
/
/
15
ASSEMBLY INSTRUCTIONS
25.
Attach the Roof Press Panel (V) to the
Roof Panel and Beam with Bolts (AA)
and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
24.
Connect the Roof Panel 2 & 5(T2/T5)
and Roof Panel 1 & 4 (T1/T4) to the Big
Roof Sloping Beam (J) with Bolts (AA)
and Flat Washer (EE). Tighten with
Allen Key (Z1).
Hardware Used
23.
Overlap the edge of the Roof Panel 1
(T1) on another edge of the Roof Panel
2 (T2) as shown in Figure 23. Repeat
the same step to the Roof Panel 4 (T4)
and the Roof Panel 5 (T5).
/
/
x 16
x 16
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6
Wrench
x 24
x 24
M6 x 15 mm Bolt
M6 Flat washer
x 1
Z1
M6 Wrench
16
ASSEMBLY INSTRUCTIONS
26.
Insert the Big Roof Sloping Beam
Cover Plate (U) to the bottom of
Small Roof Panel (R).
27.
Connect the Big Roof Sloping Beam
Cover Plate (U) to the Big Roof Sloping
Beam with Bolts (DD) and Flat Washer
(EE). Tighten with Allen Key (Z1).
Hardware Used
x
8
M6 x 55 mm Bolt
28.
Lift the Base Cover (B), then secure the
Gazebo on the ground with Stakes
(GG) through the Base (C)
Hardware Used
x
8
Φ8X180 Stake
GG
x 8
M6 Flat washer
x
1
Z1
M6
Wrench
17
Steel components for this gazebo are treated with rust inhibiting paint that
protects it from rusting. However, due to the nature of steel, surface oxidation
(rusting) will occur if these protective coatings are scratched. This is not a defect
and thus not covered by the warranty. To minimize this condition, it is
recommended to use care when assembling and handling the product to prevent
scratching the paint. Should any scratching or damage occur, it is recommended
to cover the scratch immediately with rust inhibiting paint (not included). Surface
rust can also be easily removed with a very light application of regular cooking
oil. If surface oxidation (rusting) occurs and if no measure is taken to prevent
this, the oxidation may start dripping onto deck or patio and caused damaging
stains, which may be difficult to remove. This can be prevented if the above-
mentioned measures are taken to keep the product from oxidizing.
1. Do not use bleach, acid, or other abrasive cleaners on the roof or frame parts.
2. Keep instruction manual for future reference.
3. Keep the original packaging to store the gazebo
ONE-YEAR LIMITED WARRANTY
CARE AND MAINTENANCE
This limited warranty is extended to the original purchaser and applies to defects
in material and workmanship of your item provided the item is maintained with
care and used only for personal, residential purposes. Please note that this
warranty does not exceed 1 year. Parts, Canopies, Drapes, and Netting may be
available for purchase after 1 year but is available to a limited time frame for each
product. Your current exact color may not be available. This warranty does not
cover inclement weather due to high winds, excessive snow or rain, and other
extreme weather issues.
The manufacturer warranty for this item, is to be free of defects in material and
workmanship for a period of one year. If any defect is found, please call our
customer service department at 1 866 439-9800 for help. The manufacturer will
not cover transportation or delivery costs or compensate the individual or any
outside party for assembling or disassembling the product. This warranty gives
you certain rights, and you may have other rights that vary from state to state.
Frames. Steel frame construction is warranted against defects in material and
workmanship for one year from purchase date. Damage to frames or welds
resulting from improper assembly or exposure to water and/or sub-freezing
temperatures is not covered.
18
ONE-YEAR LIMITED WARRANTY
Finishes. Paint finishes are warranted against peeling, cracking and blistering
for one year from purchase date provided the item has not been scratched or
abraded. Chips and scratches or fading resulting from normal wear and tear
and exposure to the elements are not covered.
Fabrics. Canopies, Drapes, and Netting (if applicable) are warranted against
separation at the seams for one year from purchase date. Fading and/or
discoloration resulting from exposure to the elements, oils, spills, fluids,
chemicals, water damage or any other cause are not covered.
Wicker. Straps and/or wicker weave (if applicable) are warranted against
separation and tearing for one year from purchase date. Fading and/or
discoloration resulting from exposure to the elements, oils, spills, fluids,
chemicals, or any other cause are not covered.
19
For replacement parts, call our customer service department at 1-866-439-9800,
8 a.m. - 8 p.m., EST, Monday - Friday.
REPLACEMENT PARTS LIST
20
For replacement parts, call our customer service department at 1-866-439-9800,
8 a.m. - 8 p.m., EST, Monday - Friday.
REPLACEMENT PARTS LIST
PART
P000200244
P000100155
P000400541
P000400542
P000500633
P005600131
P005000216
DESCRIPTION PART#
P006100095
P005700220
P000500632
PART PART#
AA
BB
CC
DD
EE
GG
Z1
AA
CC
DDBB
EE
GG
Z1
A
B
C
D1
D2
E
F
G
H
I
J
K
L
M
O
P
Q
R
S
T1
T2
T3
T4
T6
T5
U
V
Small Roof Connector
Top Cover
Hook
Small Roof Sloping Beam Cover Plate
Small Roof Panel
DESCRIPTION
Big Roof Sloping Beam Cover Plate
Roof Press Panel
Post
Base cover
Base
Beam 1
Beam 2
Beam Connector
Inner Cover Plate
Arc Support Bar
Netting pipe
Big Roof Frame
Big Roof Sloping Beam
Big Roof Middle Beam
Big Roof Small Beam
Small Roof Sloping Beam
P000600759
P000600761
P000600758
P000500631
P000900045
P005800089
P000800124
P000600760
P000700272
P000700274
P000700275
P000700278
P000700277
P000700276
P000800125
P000700273
P002200094
M6 X 15 Bolt
M6 X 40 Bolt
M6 X 45 Bolt
M6 X 55 Bolt
M6 Flat washer
Φ8X180 Stake
M6 Wrench
H010020011
H010020022
H010020016
H010020009
H050010057
H070010003
H090010002
HH
M6 X 30 Bolt
H010020023
HH
Roof Panel 1
Roof Panel 2
Roof Panel 3
Roof Panel 4
Roof Panel 5
Roof Panel 6
/