Iran Khodro Bardo Owner's manual

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BI-FUEL BARDO PICKUP

9007051072137-07

e-code: 540701E010-07

Owner’s Manual

This Manual has been prepared for owner’s reference to vehicle’s

performance, safety, maintenance and everyday use guidelines.

Keeping the manual in your car is recommended for quick reference.

IRAN KHODRO Industrial Group

KM.14 Karaj Road.,Tehran,Iran

P.O.Box:13895-111

Tel: (+9821) 48901

Fax: (+9821) 44934000-1

SMS Centre: (+98)30003

E-mail: [email protected]

www.ikco.com

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OWNER’S MANUAL

In The Name of God

2

DEAR BUYER

We're thankful for choosing Iran Khodro product and we congratulate you for this good selection. We hope this new vehicle contributes

in happy moments of your life.

This manual helps you enjoy driving. Therefore to have an easy access, it would be advisable to be kept in your glove compartment.

The manual is divided into some sections for your convenience, and deals with various aspects of driving or maintenance of the car.

Before driving: Includes seat adjustment, Safety belts, heating and ventilation control system and also every other thing you needed

to know in order to settle comfortably.

Driving controls: explain functions of switches, equipment and precautions.

Maintenance: Includes information about the checks you should carry out regularly.

Note:

Please refer to maintenance and guaranty services manual to know about the vehicle maintenance, regulation & condition

of guaranty services and periodic services.

Technical emergencies: Help solve some of unavoidable small emergencies occurring occasionally like replacing lamps fuses or changing wheels.

Technical data: It includes some information about engine, dimensions, capacities and weights.

WARNING, CAUTION and NOTE have special meanings. These special meanings apply except when laws or regulations require that

the signal words be used with a different meaning. Pay special attention to the messages highlighted by these signal words:

WARNING: Indicates a potential hazard that could result in death or injury.

CAUTION: Indicates a potential hazard that could result in vehicle damage.

NOTE: Indicates a serious damage to your vehicle in the case of not paying attention to the warning and caution signals.

Important Point: The specication of each vehicle will vary according to its type. Therefore some information of this manual may not be

true about your vehicle. For any more information, you can consult with IRAN KHODRO dealers.

Information about other varieties of this product have been mentioned in this manual and denoted by asterisk (*).

- Consumptive matterial must be provided through authorized agents of IKCO. (Use the brands and packages approved and offered by ISACO.)

3

INDEX

1

2

3

4

5

6

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BEFORE DRIVING

DRIVING

MAINTENANCE

TECHNICAL EMERGENCIES

TECHNICAL DATA

INDEX

4

OVERVIEW

DOORS ................................................................................................................................................................................................... 20-21

SAFETY BELTS............................................................................................................................................................................................ 23

CHILD SAFETY .......................................................................................................................................................................................... 24

HEATING / VENTILATION ............................................................................................................................................................................ 25

BI-FUEL VEHICLE SPECIFICATION ..................................................................................................................................................... 26-30

CONTROL DEVICES & SIGNAL ............................................................................................................................................................ 32-37

IGNITION/DRIVING (IN CNG MODE) ........................................................................................................................................................ 39

FUEL ECONOMY ................................................................................................................................................................................... 45-48

NECESSARY CHEKS BEFORE TRAVELING .......................................................................................................................................... 55

WINTER MAINTENANCE .................................................................................................................................................................... 56-57

BATTERY MAINTENANCE AND SERVICE ......................................................................................................................................... 60-61

INSPECTION AND OIL CHANGING .....................................................................................................................................................70-75

TECHNICAL EMERGENCIES ............................................................................................................................................................. 77-84

TECHNICAL DATA ................................................................................................................................................................................. 85-92

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YOUR VEHICLE AT A GLANCE

1

VEHICLE’S COMPONENTS..........................................6-8

KEYS ................................................................................. 9

DOORS .............................................................................. 9

SEAT ................................................................................... 9

CNG PARTS*....................................................................10

TURNING ON AND DRIVING BY CNG FUEL*..........…10

CNG PARTS LOCATED IN LOADING PART*…..........11

PARTS IN THE ENGINE COMPARTMENT...................12

ENGINE BONNET ..........................................................13

MAIN SWITCH..................................................................14

UNLOCKING STEERING WHEEL ..................................14

STARTRING .....................................................................14

MOTION TRANSFER SYSTEM ..................................... 15

SCREEN WASHER AND SCREEN WIPER…...…....….15

WASHER RESERVIOR ................................................. 15

HEATING ........................................................................ 16

WARNING SIGNS ......................................................... 17

CHILD SAFETY ............................................................. 18

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Vehicle components

1- Indicator stalk, horn & changing

headlamp high/low beam

2- Ventilator

3- Instrument panel

4- Ignition switch

5- Flasher knob

6- Fuel type conversion switch*

7- Heating knob

8- Gear lever

9- Ashtray

10- Heater outlet

11- Glove box

12- Ac outlet

7

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1

2 3 4

8

11

10

12

8

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Vehicle components

1- Cigarette ashtray

2- Radio housing

3- Air temperature adjustment lever

4- Air ow adjustment lever

5- Key of fuel type selection

6- Electronic control unit (ECU) box 7- Electronic control unit (ECU)

8- Double relay

Warning

Ashtrays are dangerous and susceptible

for ring .Hence avoid of pouring Chad

or other incendiary materials in it.

1

2

5

3

4

9

1

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Keys

Buyer receives two sets of key.

Doors

Doors can be closed or opened in two ways:

A) From outside of the car and with the

key (1): Turn the key 1/4 in a clockwise

direction (on driver and passenger sides)

B) From inside of the car and with the

bonnet release handle (2): To lock, push

the bonnet release handle toward the rear

of the car.

Seat

Driver’s seat is equipped with the control

lever for adjusting the seat regarding

driver’s height. To adjust the seat (1), pull

the leaver towards door (driver’s side)

while seating on the seat. Move the seat

to the favored position, and then release

the lever.

Rail seat

This lever is located only on the driver’s

seat. The point is that both backrest

seats (driver and passenger) can not be

adjusted.In the case of passenger seat. To

remove the spare tire, the backrest seat

should be fold down.

10

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Warning

**This mode should only be used in

case of emergency such as gasoline

shortage in normal conditions .Due

to the possible damage to the gas

fuelled-components this method is not

recommended.

* If equipped

CNG parts*

Two main sets have been added to make

your vehicle to run on gas fuel:

A-Kit

B-Cylinder and its accessories

The Kit is a package of various electrical

and mechanical parts installed in the engine

compartment. Cylinder and accessories

are installed in the loading part of the van.

Starting on CNG mode *

Changing the type of fuel is done by the

fuel conversion key located on the front

console .The vehicle will be operated on

CNG fuel at the following situations.

A) Before driving (at rst the vehicle starts

on the gasoline then it switches on gas).

B) While driving

C) Starting the vehicle on gas mode (2).**

11

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CNG parts in boot

1- Gas Reservoir:

The compressed natural gas is stored

under maximum 200 bar pressurized

2- CNG Tank (Cylinder) Valve:

This device opens or closes the gas valve

and includes the equipment for safety of

the system as follows:

2-1) Pressure Reducer Valve (PRV): A

valve designed to open and relieve the

pressure when the pressure exceeds a

predetermined level.

2-2) Thermal Safety Valves:

If the temperature exceeds the set point, it

relieves the gas tank.

2-3) Flow Limiter Valve: If the high

pressure pipe(HP pipe)is being cut off, it

will limit the gas outlet from the gas tank.

3- Transmission Pipe and Gas Conditioning

System:

In the case of any leakage in clamps, gas

conditioning system will lead the gas out

of the cabin.

4- Filler: Once the lling nozzle is properly

clamped to the ller neck, the gas starts to

ow into the vehicle’s tank.

12

1

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CNG parts placed in the engine

compartment*

1- Regulator

2- The hose transferring gas from the regulator

to gas adjusting valve

3- Gas ow adjuster

4- The hose transferring gas from adjusting

valve to mixer

5- Mixer

6- Engine harness (Wires set)

7- Electrical control unit (ECU)

8- Advancer

9- Emulator

10- Gas pressure gauge

11- Manual valve or service valve

12- Warm water shunt hoses to regulator

13

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Warning

To prevent any accident while driving,

make sure the bonnet is securely

latched after closing.

Bonnet

How to open the bonnet

To loose the bonnet latch, pull the bonnet

lever (1), under the instrument panel cluster,

on the driver’s side towards you.

To open the bonnet completely, pull the

latch lever towards the left, and then open

the bonnet (2).

Use the bonnet stay to hold the bonnet

open (3).

14

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Caution

-Never start moving while engine is cold.

-Never start engine in a conned

area

-Do not alter steering wheel lock

system

- Never turn off the engine while going

down the hill (the brake booster will

be damaged). Never remove the

switch while driving (the steering

wheel is locked).

Warning

Never adjust the steering wheel while

you’re driving.

It will be very dangerous

Notice

To start the vehicle, put it on gasoline

position.

Ignition key

There are 4 positions

O. The steering wheel lock and ignition off.

I. Supply to electrical accessories and

steering wheel unlock.

II. The electrical devices on, Engine on

and diagnostic lamplight up.

III. Running. Ignition on.

Unlocking the steering wheel

Put the key at I position. Move the steering

wheel gently while turning the key.

Starting

By turning the key to III position, release

the key till located in the II position.

15

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Gearbox

Gear lever

It is installed at the protuberances of the

auto oor. The positions are marked on

the knob.

Synchronization tool

This tool is installed for all four front gears

and gear replacements can be made

easily and without noise providing that do

not put the clutch pedal all the way.

Wind screen washer

Pull the stalk towards steering wheel and

keep it for a while to spray the liquid in the

water reservoir.

Wind screen wiper

Wiper can start moving with different

speeds; by turning of stalk in a multiple steps .

(c) Windscreen Washer Fluid Reservoir:

Regularly check windscreen washer uid

reservoir (inside engine). Always use liquid

glass cleaner specied for windscreen in

the reservoir. Always anti freeze liquid in

winter.

16

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Left lever position (1)

(a)Maximum Heating

(b)Minimum Cooling

By moving the shift lever between (a) and

(b) positions, you can reach to the desired

heating/cooling.

Right lever position (1)

(c) Turning the Ventilation Off

(d) Moving Airow Upward

(e) Moving Airow Downward

Air intake adjustment (2)

Lever (a): Adjusting Air Supplying

Lever(b): Controlling and Adjusting the Airow

17

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Warning lamps

1- Horn: Press the end of the stalk.

2- High beam indicator lamp/light: Pull

the stalk towards the steering wheel.

3- Indicator lights:

- Right: Pull the stalk upwards.

- Left: Pull the stalk downwards.

- Overtaking or changing lane: Move the

stalk to the desired direction.

- changing lane compeletely: To turn right,

move the lever all way up.

18

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Child safety

Iran Khodro has observed all safety issues

when manufacturing the vehicle. However,

you should be very cautious when traveling

with children. To avoid any possible incident,

keep following points in your mind:

1- Take care of the child hands when

closing vehicle doors

2- Never leave children in a vehicle parked

in the sun, with the windows closed.

3- Never leave children under the age of

10 alone in the vehicle.

4- Never let children sit between two seats.

5- Before opening the doors, make sure it

is safe to open the door.

19

BEFORE DRIVING

2

* If equipped

DOORS........................................................................…20-21

SEATS……………….............................................................22

SAFETY BELTS………..............................................………23

SAFETY CARES……................………………………………24

HEATING…………………………….......................................25

BI-FUEL VEHICLES FEATURES*……....................……26-30

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Iran Khodro Bardo, PickUp Owner's manual

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