Midmark M3 Steam Sterilizer Reference guide

Type
Reference guide

Midmark M3 Steam Sterilizer delivers fast and reliable sterilization of dental handpieces and instruments. It's easy to use with a simple control panel and clear display, allowing you to select the appropriate sterilization cycle with just a few button presses. The sterilizer features both unwrapped and wrapped cycle options, ensuring effective sterilization for various instruments. Additionally, the built-in leak check and automatic shut-off functions ensure safe operation, providing peace of mind during the sterilization process.

Midmark M3 Steam Sterilizer delivers fast and reliable sterilization of dental handpieces and instruments. It's easy to use with a simple control panel and clear display, allowing you to select the appropriate sterilization cycle with just a few button presses. The sterilizer features both unwrapped and wrapped cycle options, ensuring effective sterilization for various instruments. Additionally, the built-in leak check and automatic shut-off functions ensure safe operation, providing peace of mind during the sterilization process.

004-0778-00
TP210 Rev. A
© 2013 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | www.midmark.com
Rev. AA2 3/6/20
Note
Refer to the Service manual for complete instructions.
SA104100-1i
Quick Reference Guide
M3 Steam Sterilizer
®
Dental Handpiece Sterilizer
When calling for service please always have
the following information available:
•ModelNumber
•SerialNumber
•Descriptionofproblem
PhoneNumber..............1-800MIDMARK(643-6275).
SA1781i
(*)Denotesconstantvoltage.
(**)Denotesvoltagepresentonlyduringcomponentoperation.
(***)DenotesrectiedDCvoltagepresentduringoperation.
Always disconnect plug connector when checking voltage.
Fuses:
115 VAC models:
F1..........15 amp, 250 V, Fast Acting, 1/4" x 1 1/4"
F2..............0.25 amp, 250 V, Slo Blo 1/4" x 1 1/4"
230 VAC models:
F1..........8 amp, 250 V, Fast Acting, 5mm x 20mm
F2..........0.125 amp, 250 V, Slo Blo, 5mm x 20mm
Leak Check
Door Tray Gasket
Checkforwaterorsteamleakagefromaround
Door / Tray
•CleanorreplaceDoor/TrayGasket.
Vent Valve
CheckPlastictubeconnectingunittotheexternal
condensingtankforaowofsteamandhot
water in between vent valve operations.
•CleanorreplaceVentValve.
Pressure Relief Valve
Checkforwaterorsteamleakagefromunderthe
back left hand corner of sterilizer.
•Popo&re-seat,orreplacePressureReliefValve.
Pressure Sensor Tubing
Check for water or steam leakage onto main
PCboardwherepressuresensortubing
attachestopressuretransducer..
•ReattachorreplacePressureSensorTubing.
Fittings
Checkallplumbingttingconnections
for leakage.
•Tightenorreplacettings.
Note: Do not energize water pump for
more then 20 seconds at a time.
SA1782i
Vent Valve
Pressure Relief Valve
Door Tray
Gasket
Pressure
Sensor Tubing
Normal Sterilizer Operation Sequence
Plug Sterilizer into outlet:
Operating
Mode
Display Reads What is happening...
Power Up
INITIALIZING
SYSTEM
Linevoltageissuppliedtothepowerswitch.SwitchON-powersthePCboard
thruF1fuse. (F2 fuse provides protection for PC board transformer).
TOTAL CYCLES XXXX
M3 vX.XX
Arunningcountofallcyclesrunonthissterilizerisshown,aswellasthemodel
number,andthecontrolsoftwareversionnumber.
Select Cycle
SELECT CYCLE
Selectcycleindicatesthattheunitisreadyfortheusertopressacyclebutton.
Press a Cycle Button: (Unwrapped for example)
UNWRAPPED
270° F 3.5 MINUTES
25 MINUTE DRY
The parameters for the selected cycle are displayed (temperature / sterilization
time / drying time).
Press (Start)
Door Close
CLOSING
CHAMBER
TraySwitch-Closed
•DoorMotor-Energizes
•DoorClawSwitch-Open
•CondensationHeater-On
•DoorOpenSwitch-Opens
•DoorClosedSwitch-Closes
•VentValve-Opens
•Boiler-cyclesOn/O
CHAMBER
CLOSED
TraySwitch-Closed
•DoorMotor-De-energized
•DoorClawSwitch-Closed
•CondensationHeater-On
•DoorOpenSwitch-Opened
•DoorClosedSwitch-Closed
•VentValve-Opened
•Boiler-cyclesOn/O
Heat Up
HEATING - UNWRAPPED
XXX° F XX.X PSI
•Pump-cyclesOn/O
•Boiler-cyclesOn/O
•VentValve-cyclesOpen/Closed
•CondensationHeater-On
PumpisinitiallyOnfor1.5sec.,thenOfor12sec.,thencyclesOn/O.
Boilermaintainstargettemp.of18°Fabovesterilizationtemperature.
Vent Valveopensuntilchamberreaches212°F,thencloses.
Sterilize
STERILIZING
X:XX Min XXX° F
XX.X PSI
•Pump-cyclesOn/O
•Boiler-cyclesOn/O
•VentValve-cyclesOpen/Closed
•CondensationHeater-On
Vent
VENTING
XXX° F XX.X PSI
•VentValve-Opens
•CondensationHeater-ON
•DoorMotor-De-energized
(Until chamber pressure decreases
to 0.5 PSI)
Door Open
DOOR TO OPEN
•DoorMotor-Energizes
•CondensationHeater-ON
•DoorClosedSwitch-Opens
•DoorOpenSwitch-Closes
Dry
DRYING
X:XX
•DryHeaters-cycleOn/O
•CondensationHeater-ON
•Boiler-cyclesOn/O
NOTE: Dry Heaters are inaccessible and non-servicable.
Boiler is OnifdryheatersareOand boilertemperatureis<240°
Boiler is O if dry heaters are On orboilertemperatureis>240°
Boiler
TP210 Rev. A
Trouble Shooting
Sterilizer has no power.
•Sterilizernotpluggedin.
•Powerswitchturnedo.
•Nopoweratwalloutlet.
•F1fuseonPCboardisblownoropen.
•Inletswitchmodulemaybefaulty.
Sterilizer has power, but touchpad and display do
not work.
•F2fuseonPCboardisblownoropen.
•Ribbon cable from J15 on main PC board to J3 on display
PC board is loose or disconnected.
•J15/J3ribboncablehasopenlead(s).
Sterilizer is not drying instruments properly.
•Sterilizer is not level.
•Sterilizer is over loaded.
•Werepouchesplacedwithpapersideup?
•Door tray was removed from chamber and reinserted.
•Steam not being released from chamber.
Printer (Optional) does not print.
•Printerisoutofpaper.
•Printer cartridge is dry.
•Printer wire harness is disconnected.
•Printer wire harness has broken or open leads.
•5VDCatTP3&TP4onmainPCboard?
Positive biological indicator.
No color change, or incomplete change has
occurred on chemical indicator strip.
•Sterilizer overloaded.
•Improperusage.
•Wrongtypeofindicatorbeingusedforthistypeofsterilizer.
•Chemical indicator has come into contact with water in
sterilizer.
•Indicatorstripsarebeingstoredinadampand/orhot
environment.
•Indicatorsusedhaveexpired(pasttheirshelflifedate).
C23X WATER LOW:
•Reservoirsensordetectsthesupplywaterislow.
•Reservoir water is low.
•Level sensor connections loose or disconnected.
•Faultywaterlevelsensor.
C32X DOOR CLOSED:
•Check Door Motor Open Switch.
•Checkforphysicalobstructiontodoormovement.
•IsdoormotorcammakingcontactwiththeDoorOpen
Switch?
•Istherestilltoomuchpressureinchamber?
•IsPressureInterlockAssembly.stuckopen?Verifythat
chamberpressureiszero.
•Checkforobstructioninplastictubetoexternal
condensing tank.
•Iscoppercoilinexternalcondensingtankblockedor
damaged?
•Check vent port in chamber for blockage.
•Checklterforblockage.Cleanorreplace.
•Check vent valve for blockage. Clean or replace vent
valve.
•IsDoorOpenSwitchstuckintheclosedstate?
•Checkifphotointerrupterisdefective.
C44X EXTERNAL TANK FULL:
•Water level sensor in external tank detected water level is
too high to perform next cycle.
•Externalcondensingtankisfull.
•Look for corrosion on condensing tank level sensors.
Clean sensors.
•Water level sensors or attached wiring damaged.
•System is not processing data properly.
C53X STEAM TEMP LOW:
•DuringHeatup,sterilizationmodeisnotreachedwithin15
minutes.
•DuringSterilizationMode,steamtemp.dropslowerthan
orequaltothesetpointfortheselectedcycle.
•Low water in reservoir. Fill reservoir with distilled water.
•LowwaterinreservoirnotcaughtbyaC23xerror.
•Waterpumpnotprimed.
•Chambertemperaturesensornotfunctioningproperly.
•Boilertemperaturesensornotfunctioningproperly.
•Boilernotfunctioningproperly.
C54X STEAM TEMP HIGH:
•DuringSterilizationMode,steamtemp.riseshigherthan
orequaltotheselectedcyclesetpoint+8°F.
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinext.condensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?Cleanorreplaceventvalve.
•Steamleakage.Seeleakcheckprocedure.
•Chambertemp.sensornotfunctioningproperly.
•Boilertemperaturesensornotfunctioningproperly.
C56X STEAM TEMP HARDWARE:
•A/DconverteronPCBoardreportsasteamtemperature
inputvalueoutsidethelimits.
•Steamleakage.Seeleakcheckprocedure.
•ChambertemperaturesensordisconnectedfromJ11on
PC Board.
•Chambertemperaturesensornotfunctioningproperly.
C57X STEAM TEMP OVER LIMIT:
•Steamtemperaturegreaterthan285°F
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinext.condensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?.Cleanorreplaceventvalve.
•Steam leakage.
•Chambertemp.sensornotfunctioningproperly.
•Boilertemperaturesensornotfunctioningproperly.
C63X PRESSURE LOW:
•InHeatupMode,rstventvalveopenmustoccurwithin
10minutes.
•Low water in reservoir.
•LowwaterinreservoirnotcaughtbyaC23xerror.
•Waterpumpnotprimed.
•Steamleakage.SeeLeakcheckprocedure.
•Chambertemp.sensornotfunctioningproperly.
•Boilertemperaturesensornotfunctioningproperly.
•Boilernotfunctioningproperly.
•Pressuretransducertubingdamaged,blockedor
disconnected.
•Ispressurelockassemblyobstructed?
•Photointerrupternotfunctioningproperly.
C77X BOILER TEMP OVER LIMIT:
•Boilertemperatureisgreaterthan340°F.
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinexternalcondensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?.Cleanorreplaceventvalve.
•Boiler temp. sensor disconnected at J10 on PC board.
•Boilertemp.sensornotfunctioningproperly.
C86X DRYER TEMP HARDWARE:
•A/Dconverterreportsadryheatertemp.inputvalue
outsidelimits.
•Chambertemperaturesensornotfunctioningproperly.
•Dryheater(s)disconnectedfromJ7orJ8onPCboard.
•Verifyheateroperation.Iftheconditionpersists,contact
Midmark Technical Service Department.
C87X DRYER TEMP OVER LIMIT:
•Dryheatertemperaturegreaterthan325°F.
•Chambertemperaturesensornotfunctioningproperly.
•Dryheater(s)disconnectedfromJ7orJ8onPCboard.
•Verifyheateroperation.Iftheconditionpersists,contact
Midmark Technical Service Department.
C88X DRYER HI-LIMIT OPEN:
•Dry heater high-limit thermostat has opened for at least
0.25 seconds.
•Dryheater(s)disconnectedfromJ7orJ8onPCboard.
Perform: Dry Heater Voltage Test.
Perform:DryHeaterResistanceTest.Ifthecondition
persists, contact Midmark Technical Service Department.
C98X BOILER HI-LIMIT OPEN:
•Boiler overheat thermostat has opened for at least 0.25
secondsandneedstobemanuallyreset.
•Waterpumpnotprimed.
•Boilertemperaturesensornotfunctioningproperly.
•Boiler overheat thermostat disconnected at J13 on PC
board.
•Loose or broken wire connections at boiler overheat
thermostat.
•Boileroverheatthermostattrippedopenprematurely.
Replace thermostat.
C64X PRESSURE HIGH:
•Isgaugepressureinthechambergreaterthan2.0PSIg
(13.8kPag)whenitshouldbenearzero?
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinexternalcondensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?Cleanorreplaceventvalve.
•Pressureisbeingreadabnormallyhighbypressure
transducer.
C66X PRESSURE HARDWARE:
•A/Dconverterreportsagaugepressureinputvalue
outsidelimits.
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinexternalcondensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?.Cleanorreplaceventvalve.
•Steamleakage.SeeLeakcheckprocedure.
•Chambertemperaturesensornotfunctioningproperly.
•Boilertemperaturesensornotfunctioningproperly.
C67X PRESSURE OVER LIMIT:
•Gaugechamberpressuregreaterthan40PSI.
•Steam not being released from chamber.
Istubingtoexternalcondensingtankobstructed?
Iscoppercoilinexternalcondensingtankblockedor
damaged?
Isventportinchamberblocked?Islterblocked?
Isventvalveblocked?.Cleanorreplaceventvalve.
•Steamleakage.SeeLeakcheckprocedure.
•Chambertemp.sensornotfunctioningproperly.
•Boilertemp.sensornotfunctioningproperly.
C76X BOILER TEMP HARDWARE:
•A/Dconverterreportsboilertemp.inputvalueoutside
limits.
•Boiler temp. sensor disconnected at J10 on PC board.
•Boilertemp.sensornotfunctioningproperly.
•Boilernotfunctioningproperly.
Error Codes (abbreviated list)
Reference the Service Manual for complete list of
Error Codes and trouble shooting information.
Digit
First Digit
(Component)
Second Digit
(Problem)
Third Digit
(Mode)
0 GeneralSystem Blank* Power Up Mode
1 StopButton Power Loss
Select Cycle
Mode
2
Water Level
Sensor
Closed Door Close Mode
3 Door Switch Low Heat Up Mode
4
Ext.Condensing
Tank
High Sterilize Mode
5 Temp. Sensor Tray Switch Open Vent Mode
6 PressureSensor Hardware Door Open Mode
7
Boiler
Temperature
Over Limit Dry Mode
8 Dry Heater Temp. Open Complete Mode
9
High Limit
Thermostat
(notused) Miscellaneous
*Inthe100SeriesErrorsa0indicates
was Pressed
C010 POWER UP MODE SYSTEM POWER LOSE:
•Powerinterruption-anymode-sterilizationmaybe
compromised.
•PoweredoduringChamberClose,HeatUp,or
Sterilization mode.
•Unit must be pluggedintoadedicated, 20 amp circuit.
C060 POWER UP MODE SYSTEM HARDWARE:
•Atpowerup,memory,orhardwarenotinitializing.
•Powerhasbeenrapidlycycledo/on(wasthereastorm?
apoweroutage?)
C10X STOP KEY:
•The stop key was sensed.
•Diduserpress
duringthecycle?
•Checktouchpadmembraneswitch.
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Midmark M3 Steam Sterilizer Reference guide

Type
Reference guide

Midmark M3 Steam Sterilizer delivers fast and reliable sterilization of dental handpieces and instruments. It's easy to use with a simple control panel and clear display, allowing you to select the appropriate sterilization cycle with just a few button presses. The sterilizer features both unwrapped and wrapped cycle options, ensuring effective sterilization for various instruments. Additionally, the built-in leak check and automatic shut-off functions ensure safe operation, providing peace of mind during the sterilization process.

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