Igloo JMRGGP Series User manual

Type
User manual
Pastry Display Cases
Models: JMRGGP series
JMRWGGP
JMRTGGP
Instruction Manual
Tel : 416-663-3051 Fax : 416-663-5793
Toll Free : 1-888-408-8819
124 Norfinch Dr. Toronto, ON. M3N 1X1
REFRIGERATION LTD.
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Contents.................................................................................................................................................................2
1UNLOADING........................................................................................................................................................3
2PROPERTIESOFTHEUNIT....................................................................................................................................3
2.1.Purpose........................................................................................................................................................3
2.2.Descriptionoftheunit.................................................................................................................................3
2.3.Technicaldata..............................................................................................................................................4
3.PREPARINGTHEDEVICEFORSTARTUP...............................................................................................................4
3.1.Installationrequirements.............................................................................................................................5
3.2.UnitLocation...............................................................................................................................................
5
3.3.ConnectionandstartͲup...............................................................................................................................5
4.UNITSTARTUP..................................................................................................................................................7
4.1.Temperatureregulation...............................................................................................................................8
5.MAINTENANCE.................................................................................................................................................11
5.1Cleaningandmaintenance..........................................................................................................................12
6.SERVICE............................................................................................................................................................13
6.1.Faultsidentificationandrepair..................................................................................................................13
6.2Service........................................................................................................................................................14
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Figure1“JMR_GGP”Overview...............................................................................................................................4
Figure2Levelinglegs..............................................................................................................................................5
Figure3Hookheightregulation..............................................................................................................................6
Figure4Condensatecontainer...............................................................................................................................6
Figure5Controlpanel............................................................................................................................................7
Figure7“Carel”themostatcontrolpanel................................................................................................................8
Figure8Disassemblyofthefrontglassontopdisplayunit...................................................................................12
Figure10Cleaningthecondenser.........................................................................................................................12
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Table1Technicaldata............................................................................................................................................4
Table2Tableofalarmsandsignals.........................................................................................................................9
Table3TableofeasycompactparametersformodelJMRTGGP&JMRGGP.........................................................10
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70.1#&+0)
Theunitshouldbetransportedintheverticalpositionandproperlysecuredandpacked.
2412'46+'51(6*'70+6 
2WTRQUG
“JMRTGGPandJMRWGGP”Dualservicerefrigeratedopendisplaymerchandisersareuniversalcoolingdevices
aimedtodisplaydeli,bakery,coffeeshop,andmarketmerchandise.ItsglassͲenclosedtopisperfectforholding
desserts,bagelsandbreads,whileitslowerselfͲservicebinisidealforgrabͲandͲgoitemslikebeveragesin
temperaturebetween+1ºCand+4ºCwithambienttemperaturebetween+15ºCand+25ºCandrelativeair
humidityupto60%,dependingontheenvironmentoftheunitlocation.
&GUETKRVKQPQHVJGWPKV 
“JMRTGGPand“JMRWGGP”displaycaseshavedynamiccoolingandindependenttemperaturecontrolfortop
andbottom.Theunitsareequippedwithautomaticcondensateevaporationandautomaticdefrosting.
Thedisplaypartsoftheunitareglassshelvesontheinnerframeandbottomshelvesmadeofstainlesssteel.
Ourequipmentismanufacturedinaccordancetomoderntechnologiesandhasallcertificatesrequiredbylaw.
Thedescriptioninthisboxsignifiesimportantinformationforusersecurityandfor
properoperationofthedevice.
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Figure1“JMRTGGP”Overview
1LEDlamp
2Displayglassshelf
3Openablefrontglassontopdisplayunit
4BottomstainlesssteeldisplayshelfCurved,
5Nightcurtain
6Mirrorfinishedside
7Frontlowglass
8Nightcurtainhook
9Levelinglegs
10Compressor
11Slidingdoor
12Serialplate
13Controlpanel(thermostat,switches)
14Condensercover(DONOTBLOCKairlouver!!!)
6GEJPKECNFCVC
Table1Technicaldata
ModelVoltage[V/Hz/Ph]RatedCurrent[A]Maxglassshelf
load[lbs/kg]
Weight
[lbs/kg]
JMRTGGP4/JMRWGGP4*115/60/116(max.fuse:20)22/10309/140
*JMRWGGP4:Woodenfinishedunit,Curvedbase.JMRTGGP4:Paintedenamelfinishedunit,Straightbase
24'2#4+0)6*'&'8+%'(1456#4672
Theunitmustbeproperlyinstalledandlocatedinaccordancewiththeinstallation
instructionsbeforeitisused.
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+PUVCNNCVKQPTGSWKTGOGPVU
x Alwaysuseadedicatedcircuitwiththeamperagestatedontheunit.
x Plugintoanoutletdesignedfortheplug.
x Donotoverloadthecircuit.
x Donotuseextensioncords.
x Neveruseadapters.
x Neverpluginmorethanoneunitperelectriccircuit.
x Ifindoubt,callanelectrician.
IGLOOwillnotwarrantyanyequipmentthatisconnectedtoanextensioncordoran
adapterplug.
Theequipmentmaybeturnedonafterconfirmationofthefireprotectionefficiency
withresultsofmeasuresperformedaccordingtobindingregulations!
7PKV.QECVKQP
x Installtheunitonastrongandleveledsurface.
x Toensureproperoperationtheunitmustbeleveledfromfronttobackandlefttoright.
x Unitmaymalfunctionifimproperlyleveled.
x Besurethereissufficientventilationaroundtheentireunit.
x Selectalocationawayfromheatandmoisturegeneratingequipment.
x Avoidinstallationinahighambientorhumidlocation.
x Highambienttemperatureswillcausethecompressortooverwork.
x Humiditymaycauserust,condensationaroundglassorstainlesssteelanddecreasetheefficiencyofthe
unit.
%QPPGEVKQPCPFUVCTVWR
x Removecardboardanglesandprotectivefoil.
x Placetheunitonanevenandhardbase.Thenleveltheunitwiththeleveling
legs.(Figure2)
x Theequipmentshouldbecleanedrightafterunpackingandbeforeturningiton.Theunitshouldbecleaned
withwarmwaternotexceeding40°Cwithaneutraldetergent.Forwashingandcleaningtheequipment,it
Figure2Levelinglegs
AScrewtheleginnuts
ŶNEMAPlugs
IGLOOrefrigerationusesthistypeofplugonthisunit.If
youdonothavetherightoutlethaveacertified
electricianinstallthecorrectpowersource.
115/60/1
NEMAͲ5Ͳ20R
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isprohibitedtouseproductscontainingchlorineandsodiumvarieties,whichdestroytheprotectivelayer
andcomponentsoftheequipment!Anyresidueofadhesivesorsiliconeonmetalelementsshouldbe
removedonlywithextractionnaphtha(notapplicabletoitemsmadeofplastic).Donotuseotherorganic
solvents.
Whencleaningtheunit,donotusewaterjet.Theunitshouldbecleanedwithamoist
cloth.
Afterinstallationoftheequipmentatthedestinationlocationitshouldbelefttorest
foratleast2hoursbeforeturningiton(fordeviceswithbuiltͲincompressor)toset
thelevelofrefrigerantinordertopreventproblemswiththestartup.
WARNING:Keepthecoolingcircuitfromdamage!
x Turnonthemainswitch.(Figure6/1)
x ThetemperatureonthethermostatcontrolpanelisPREͲSET.(Figure6/3)
x Turnonthelightswitch.(Figure6/2)
Figure4Condensatecontainer
1Condensatecontainer(emptythecondensate!!!)
Figure3Hookheightregulation
1Hook
2Protectivepipecoveringlampcord
3PVCprofilehidingtheverticalframepost
1
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1 2 3
5 6 4
70+656#4672
TheTemperatureofthecooledspaceandaggregateoperatingcyclemayfluctuate.Thisdependsonnumerous
factors,suchastheamountandtemperatureofproductsplacedinthedeviceandtemperatureofthe
surroundings.TheequipmentshouldbeplacedinadryandwellͲventilatedarea,ensuringproperairexchange
(distancebetweenthewallandtheequipment–min.10cm),outofsunlight,keptfarfromheatsourcesanddevices
enforcingairflow(ceilingandportableventilators,blowͲinheaters).Theequipmentfunctionsproperlyinaroom,
wheretemperaturefallswithinappropriateclimaticclass.Theoperationoftheequipmentmayworsenwhen
operatesoutsidethestatedtemperaturerange.

Remarksandindications
x Thedisplaycasehastobeproperlylevelled,whichwillpreventnoisycorkingof
theequipmentandshallensureproperwater(condensate)outflowduring
defrosting.
x Aftertransportingtheequipment,waitabout2hoursbeforestartinguptheunit.
x Toensureproperconditionsforthestoredproducts,donotloadtheshelves
completely.Ensureevenloadofshelvesandnottoexceedthemaximumload.
x Thefirstfillingofshelvesshouldbeperformedaftertheunithadreachedthe
desiredcoolingtemperature.Thisprincipleshouldalsobeobservedafteralong
pauseintheoperation.
x Donotblockanyventilationholes,whichwouldhamperthecirculationofthe
cooledair.Itisalsonecessarytoensureproperairflowaroundtheequipment.
x Keepthecondenserclean.Impuritiesmayleadtooverheatingofthecompressor
andmayresultindamage,whichisnotcoveredbythewarranty.
Figure5Controlpanel
1–Mainswitch(turnson/offtheunit)fortopunit
2Lightswitchfortopunit
3Thermostatfortopunit(temperatureregulator)
panel(ServicedetailsinChapter4)
4Mainswitch(turnson/offtheunit)forbottomunit
5Lightswitchforbottomunit
6–Thermostatforbottomunit
(Temperatureregulator)panel(Servicedetailsin
Chapter4)
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x Donotuseelectricdevicesinsidetheproductstoringchamber.
x Avoidunnecessaryopeningofthedoorsandleavingthemopenforalonger
periodoftime.
6GORGTCVWTGTGIWNCVKQP
Thethermostatistoobtainthesettemperaturewithintheequipmentandmaintainitwithinthedetermined
temperatureranges.Themanufacturerentersallsettingsoftemperatureregulatorsrequiredfornormal
functioningoftheequipment.Beforeprimaryactuationtheusershouldcontrolandpossiblysettherequired
temperatureinsidetheequipmentonthecontrolpanel.
Digitaldisplaydisplaysthecurrenttemperatureinsidetheequipment.
Itisforbiddentointerferewithsystemicparametersofthethermostat,asthiscan
leadtoseriousconsequences,includingdamagestothecoolingunit!
WHATDODIODESONCONTROLPANELSIGNIFY
Diode1ͲCompressor:Thissymbolisvisiblewhenthecompressorisworking.Itblinkswhencompressoractuation
isdelayedbysecurityprocedure.Itblinksinthefollowingcycle:twoblinkspause,whentheconstant
workingmodeisactivated.
Diode2ͲVentilator:Thissymbolisvisiblewhenevaporatorventilatorsareturnedon.Itblinkswhentheactuation
oftheventilatorsisdelayedbyexternaldisengagementorwhenanotherprocedureisinprogress.
Diode3ͲDefrosting:Thissymbolisvisiblewhenthedefrostingfunctionisactivated.Itblinkswhentheactuationis
delayedbyexternaldisengagementorwhenanotherprocedureisinprogress.
Diode4ͲAlarm:Thissymbolisvisiblewhenthealarmisactivated.
Diode5ͲCurrenttemperatureinsidetheequipmentisdisplayed(decimalplacesdisplayedafterthecomma).
Figure6“Carel”thermostatcontrolpanel
QuickFinder for CAREL
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Diode6On/OffSwitch:Pressingthisbuttonalone:formorethan3sec.switchOn/Off,Pressingwithother
buttons:pressedtogetherwith8activities/deactivatesthecontinuouscycle.
Diode7Set/Mute:Pressingthisbuttonalone:1sec.displays/setsthesetpoint,morethan3sec.accessesthe
parametersettingmenu(enterpassword22),mutestheaudiblealarm(buzzer),StartUp:holdtheset/mutebutton
for1sec.RESETcurrentEYset/Pressedtogether(7and8)activateparameterresetprocedure.
Diode8Defrost:Pressingthisbuttonalone:morethan3sec.activates/deactivatesthedefrost.Pressingwith
otherbuttons:pressedtogetherwith6activates/deactivatesthecontinuouscycle,StartUp:holdfor1sec.displays
firmwareversion.
SETTINGTHEDESIREDTEMPERATURE
ͲPressthesetbutton for1secondleadingvalueshallbedisplayedonthescreen
ͲIncreaseordecreasetheleadingvaluebymeansofand,untilthedesiredvalueshallbeobtained;
ͲPressthesetbutton onceagaininordertoconfirmthenewvalueofthesettingpoint.
MANUALINPUTOFTHEDEFROSTINGCYCLE
Defrostingshallbereleasedinanautomaticmode.Itispossibletoforcedefrostingatanymomentbypressingand
holdingthe defrostswitchforminimum5seconds.
Table2Tableofalarmsandsignals
alarmcodebuzzerandalarm
relayLEDalarmdescriptionreset
E0activeONprobe1error=controlautomatic
E1activeONprobe2error=defrostautomatic
E2activeONprobe3error=
condenser/productautomatic
EEactiveONunitparametererrornotpossible
EFactiveONoperatingparametererrormanual
Ed
not
activeON
defrostended
bytimeoutOnfirstdefrostendedcorrectly
CHtactiveONdirtycondenseralarmmanual
MODIFYINGTHEPARAMETERS
Parameternavigation
Theoperatingparameters,modifiableusingthekeypad,aredividedintotwotypes:frequent(typeF)and
configuration(typeC).Accesstothelatterisprotectedbypassword(default=22)topreventaccidentalor
unauthorizedmodifications.
AccessingthetypeFparameters:
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ͲPresstheSETbuttonformorethan3s(ifthereareactivealarms,mutethebuzzers).Thedisplayshowsthe
parametercode‘PS’(password);
ͲUsetheUPandDOWNbuttonstoscrolltheparameters.TheLEDcorrespondingtothecategoryofparameterswill
beon;
ͲPressSETtodisplaythevalueassociatedwiththeparameter
ͲIncreaseordecreasethevalueusingtheUPorDOWNbuttonrespectively;
ͲPressSETtotemporarilysavethenewvalueanddisplaytheparameteragain;
ͲRepeattheprocedureforanyotherparametersthatneedtobemodified;
ͲPresstheSETbuttonformorethan3stopermanentlysavetheparametersandexittheparametersetting
procedure.
Table3TableofeasycompactparametersformodelJMRTGGP
Par.DescriptionDef.UOM.MinMax
Stsetpoint2.0°Cr1r2
PSpassword22Ͳ 099
/2probemeasurementstability4Ͳ115
/4selectprobedisplayed1Ͳ 13
/5select°C/°F0Ͳ0(°C)1(°F)
/6disabledecimalpoint0Ͳ 01
/C1probe1offset0.0°CͲ50.050.0
/C2probe2offset0.0°C Ͳ50.050.0
/C3probe3offset0.0°CͲ50.050.0
rdcontroldifferential3.0°C019.0
r1minimumsetpointvalue0.0°CͲ50.0r2
r2maximumsetpointvalue15.0°Cr199
r3selectdirect/reverseoperation0Ͳ02
r4nightͲtimesetpointdelta3.0°C Ͳ5050
c0compressorandfanstartdelayonpowerͲup1min0100
c1minimumtimebetweenconsecutivecompressorstarts3min0100
c2minimumcompressorofftime0min0100
c3minimumcompressorontime2min0100
c4compressorontimewithdutysetting50min0100
cccontinuouscycleduration22015
c6temperaturealarmbypassaftercontinuouscycle2h015
d0typeofdefrost0Ͳ 04
dIintervalbetweendefrosts6h0199
dtenddefrosttemperaturesetpoint12.0°C Ͳ50130
dPmaximumdefrostduration30min1199
d4defrostwhenswitchingtheinstrumenton0Ͳ 01
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d5
defrostdelayonpowerͲuporwhenenabledbydigitalinput
0min0199
d6freezecontroltemperaturedisplayduringdefrost1Ͳ 01
dddrippingtime2min015
d8alarmbypasstimeafterdefrost2h015
d9defrostpriorityovercompressorprotectors0Ͳ01
d/defrostprobereading(2)Ͳ °CͲ Ͳ
dCtimebase0Ͳ01
A0alarmandfantemperaturedifferential2.0°C Ͳ20+20
ALabsolute/relativetemperatureforlowtemperaturealarm0.0°CͲ50+99
AHabsolute/relativetemperatureforhightemperaturealarm0.0°C Ͳ50+99
Adtemperaturealarmdelay0min0199
A43rdinputconfiguration0Ͳ 011
A7digitalinputalarmdelay0min0199
A8enablealarm“Ed”(enddefrostbytimeout)0Ͳ 01
ACsetpointdirtycondenseralarm60°CͲ50250
AEdirtycondenseralarmdifferentialtemperature3.0°C0.120
Acddirtycondenseralarmdelay0min0250
F0enableevaporatorfancontrol0Ͳ 01
F1evaporatorfancontrolsetpoint5.0°CͲ50130
F2stopevaporatorfanifcompressoroff0Ͳ 01
F3evaporatorfanstatusduringdefrost0Ͳ01
FdpostͲdrippingtime2.0min015
H0serialaddress1Ͳ0207
H1AUXoutputconfiguration0Ͳ 02
H2enablekeypad1Ͳ02
H4disablebuzzer0  01
H5IDcode(readͲonly)0Ͳ1+199
EZYrestoretheDefaultsettings0001
/#+06'0#0%'
x
Donotusesteelwool,abrasivecleaners,bleachorcleanerscontainingchlorineorsodiumtocleantheunit.
x
DonotuseapressurewasherorwaterͲjettocleantheunit.
x
Theunitshouldbecleanedrightafterunpackingandbeforeturningiton.
x
Theunitshouldbecleanedwithwarmwaterandamildsoap.
x
Makesuretocoverthefanmotortopreventmoisturedamage.
x
Doorgaskets,shelvesandsupportsshouldbecleanedonaregularbasis.
x
Fanbladesandguardsshouldbecleanedwithasoftcloth.
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%NGCPKPICPFOCKPVGPCPEG
x Allmaintenanceserviceneedstobeperformedafterdisconnectingtheunitfrom
thepowersupply!
x Protectelectricalcomponentsagainstanydamageorwaterspillage.
x Donotusewaterstreamtocleantheequipment,onlyamoistcloth.
x Donotuseanysharpobjectstoremovedirt!
x Whencleaninginsidetheunit,donotleavethefrontglasspanelopeninthe
aluminumprofile.Thismaycausedamagetotheglassandisnotcoveredbythe
warranty.Pleaseremovetheglasswithprofileduringcleaning.(Figure8)
Whenusingthedisplaycase,aswellasduringmaintenanceworks,payattentionnot
todamagethetemperaturesensorintheevaporatorscreen!
Donotusemechanicalagentstoquickenthedefrostingprocess!
Itisrecommendedtomakeabreakintheoperationonceamonthinordertocleantheinterior,naturallydefrost
theevaporatorandcleanthecondenser.

Figure8Cleaningthecondenser
Figure7Disassemblyofthefrontglassontopdisplayunit
1Frontglass
2Upperaluminumprofile(liftedguide)oftheglass
3Loweraluminumprofile(hinge)oftheglass
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Itisessentialtokeepthecondenserofthedeviceclean.Dirtmayhindertheheatexchange,causingmainlyan
increaseinelectricenergyconsumptionandmaycausedamagestothecompressor.Inordertocleanthe
condenseritisnecessarytounscrewthesheetmetalscrewsandpullthewindbraceoutofcatchbyliftingitup.
Cleancondenserlamellaswithhelpofsoftbrushorpaintbrush.Ifthecondenserisextremelydirty(blockingof
lamellas)itisindicatedtousevacuumcleanerorcompressednitrogentosuck/blowthedirtfrombetween
lamellas.
Thesellershallnotbeheldresponsiblefordamagesofthecondenserunitresulting
fromnonͲobservanceofcondensercleaninginstructions.
Elementsofequipmentcancorrodeasresultofimproperuseandmaintenance.To
preventdamage:Donotallowcontactofthewithsubstancescontainingchlorineand/
orbakingsodaindifferentvarieties,whichdestroytheprotectivelayerandcomponents
oftheequipment(alsoincludesvariousstainlesssteelcleaners)
5'48+%'
(CWNVUKFGPVKHKECVKQPCPFTGRCKT
Incaseofanydifficultiesduringactuationoftheequipmentorduringitsoperation,pleasereturntothischapterin
thismanual,whichwillexplaintheperformedoperation.Thisaimstoensuretheequipmentisproperlyoperated.If
youstillexperiencedifficulties,thefollowingmighthelpyousolvetheproblem.
Theequipmentisnotworking...Makesurethat:
Theequipmentisconnectedtothepowersupply.
Voltageandfrequencyarecompliantwiththoserecommendedbythemanufacturer,115V/60Hz.
Themainswitchisturnedon.
Thermostatisturnedon.
Theequipmentisoperating,butthelightisoff...Makesurethat:
Lightswitchisturnedon.
Lamp,startingswitch,orpowersupplyoftheunitisnotburnt.
Waterleakagefromunderthedevice
Checkwhethertheequipmentisproperlylevelled.
Emptythecondensatecontainer.
Theequipmentdoesnotreachthepropertemperature,thelightison...Makesurethat:
Themainswitchison.
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Temperaturesettingonthethermostatisproperlyset.
Thermostatworksproperly.
Thecondenserisclean,ifnecessarycleanthecondenser.
Ambienttemperaturedoesnotexceed25ºC,whenthehumidityismorethen60%.
Enoughtimehaspassedforproductstobecooled.
Ventilationholesarenotblocked.
Theequipmentisworkingtooloud...–Makesurethat:
Theunitisstandingstablyandisproperlylevelled.
FurnitureadjoiningtheequipmentdoesnotvibratewhenselfͲcontainedcompressorisworking.
Noisesmadebytheoperatingdeviceisanormalphenomenon.Theunitsare
equippedwithventilators,enginesandcompressors,whichturnonandoff
automatically.Eachcompressormakescertainnoiseswhenoperating.Thesesounds
aremadebytheaggregateengineandbycoolingagentflowingthroughthecircuit.
Thisphenomenonconstitutesatechnicalfeatureofcoolingdevicesanddoesnot
signifyequipmentfailure.
Steamprecipitationontheglassisanormalphenomenonintheeventofhigh
relativeairhumidityexceeding60%anddoesnotrequirecallingforservice.
5GTXKEG
IGLOORefrigerationservice
Telephonenumber:416Ͳ663Ͳ3051or(tollfree)1Ͳ888Ͳ408Ͳ8819
EͲmail:[email protected]
Ifaftercheckingpointsdescribedinchapter6.1“Faultsidentificationandrepairandtheunitstilldoesnotwork
properly,
PleasecontactTechnicalService@IGLOORefrigeration.
Tel : 416-663-3051
Toll Free : 1-888-408-8819
Fax : 416-663-5793
124 Norfinch Dr. Toronto, ON. M3N 1X1
www.igloorefrigeration.com
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Igloo JMRGGP Series User manual

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