Igloo JMRGGP Series User manual

  • Hello, I'm your chat assistant. I've analyzed the instruction manual for the IGLOO Pastry Display Cases JMRGGP series, which includes models JMRWGGP and JMRTGGP. This manual details the installation, operation, and maintenance of these dual-service refrigerated display cases. It also provides information on temperature control, cleaning procedures, and troubleshooting. I'm here to answer any questions about the document or the devices.
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Pastry Display Cases
Models: JMRGGP series
JMRWGGP
JMRTGGP
Instruction Manual
Tel : 416-663-3051 Fax : 416-663-5793
Toll Free : 1-888-408-8819
124 Norfinch Dr. Toronto, ON. M3N 1X1
REFRIGERATION LTD.
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Contents.................................................................................................................................................................2
1UNLOADING........................................................................................................................................................3
2PROPERTIESOFTHEUNIT....................................................................................................................................3
2.1.Purpose........................................................................................................................................................3
2.2.Descriptionoftheunit.................................................................................................................................3
2.3.Technicaldata..............................................................................................................................................4
3.PREPARINGTHEDEVICEFORSTARTUP...............................................................................................................4
3.1.Installationrequirements.............................................................................................................................5
3.2.UnitLocation...............................................................................................................................................
5
3.3.ConnectionandstartͲup...............................................................................................................................5
4.UNITSTARTUP..................................................................................................................................................7
4.1.Temperatureregulation...............................................................................................................................8
5.MAINTENANCE.................................................................................................................................................11
5.1Cleaningandmaintenance..........................................................................................................................12
6.SERVICE............................................................................................................................................................13
6.1.Faultsidentificationandrepair..................................................................................................................13
6.2Service........................................................................................................................................................14
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Figure1“JMR_GGP”Overview...............................................................................................................................4
Figure2Levelinglegs..............................................................................................................................................5
Figure3Hookheightregulation..............................................................................................................................6
Figure4Condensatecontainer...............................................................................................................................6
Figure5Controlpanel............................................................................................................................................7
Figure7“Carel”themostatcontrolpanel................................................................................................................8
Figure8Disassemblyofthefrontglassontopdisplayunit...................................................................................12
Figure10Cleaningthecondenser.........................................................................................................................12
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Table1Technicaldata............................................................................................................................................4
Table2Tableofalarmsandsignals.........................................................................................................................9
Table3TableofeasycompactparametersformodelJMRTGGP&JMRGGP.........................................................10
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70.1#&+0)
Theunitshouldbetransportedintheverticalpositionandproperlysecuredandpacked.
2412'46+'51(6*'70+6 
2WTRQUG
“JMRTGGPandJMRWGGP”Dualservicerefrigeratedopendisplaymerchandisersareuniversalcoolingdevices
aimedtodisplaydeli,bakery,coffeeshop,andmarketmerchandise.ItsglassͲenclosedtopisperfectforholding
desserts,bagelsandbreads,whileitslowerselfͲservicebinisidealforgrabͲandͲgoitemslikebeveragesin
temperaturebetween+1ºCand+4ºCwithambienttemperaturebetween+15ºCand+25ºCandrelativeair
humidityupto60%,dependingontheenvironmentoftheunitlocation.
&GUETKRVKQPQHVJGWPKV 
“JMRTGGPand“JMRWGGP”displaycaseshavedynamiccoolingandindependenttemperaturecontrolfortop
andbottom.Theunitsareequippedwithautomaticcondensateevaporationandautomaticdefrosting.
Thedisplaypartsoftheunitareglassshelvesontheinnerframeandbottomshelvesmadeofstainlesssteel.
Ourequipmentismanufacturedinaccordancetomoderntechnologiesandhasallcertificatesrequiredbylaw.
Thedescriptioninthisboxsignifiesimportantinformationforusersecurityandfor
properoperationofthedevice.
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Figure1“JMRTGGP”Overview
1LEDlamp
2Displayglassshelf
3Openablefrontglassontopdisplayunit
4BottomstainlesssteeldisplayshelfCurved,
5Nightcurtain
6Mirrorfinishedside
7Frontlowglass
8Nightcurtainhook
9Levelinglegs
10Compressor
11Slidingdoor
12Serialplate
13Controlpanel(thermostat,switches)
14Condensercover(DONOTBLOCKairlouver!!!)
6GEJPKECNFCVC
Table1Technicaldata
ModelVoltage[V/Hz/Ph]RatedCurrent[A]Maxglassshelf
load[lbs/kg]
Weight
[lbs/kg]
JMRTGGP4/JMRWGGP4*115/60/116(max.fuse:20)22/10309/140
*JMRWGGP4:Woodenfinishedunit,Curvedbase.JMRTGGP4:Paintedenamelfinishedunit,Straightbase
24'2#4+0)6*'&'8+%'(1456#4672
Theunitmustbeproperlyinstalledandlocatedinaccordancewiththeinstallation
instructionsbeforeitisused.
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+PUVCNNCVKQPTGSWKTGOGPVU
x Alwaysuseadedicatedcircuitwiththeamperagestatedontheunit.
x Plugintoanoutletdesignedfortheplug.
x Donotoverloadthecircuit.
x Donotuseextensioncords.
x Neveruseadapters.
x Neverpluginmorethanoneunitperelectriccircuit.
x Ifindoubt,callanelectrician.
IGLOOwillnotwarrantyanyequipmentthatisconnectedtoanextensioncordoran
adapterplug.
Theequipmentmaybeturnedonafterconfirmationofthefireprotectionefficiency
withresultsofmeasuresperformedaccordingtobindingregulations!
7PKV.QECVKQP
x Installtheunitonastrongandleveledsurface.
x Toensureproperoperationtheunitmustbeleveledfromfronttobackandlefttoright.
x Unitmaymalfunctionifimproperlyleveled.
x Besurethereissufficientventilationaroundtheentireunit.
x Selectalocationawayfromheatandmoisturegeneratingequipment.
x Avoidinstallationinahighambientorhumidlocation.
x Highambienttemperatureswillcausethecompressortooverwork.
x Humiditymaycauserust,condensationaroundglassorstainlesssteelanddecreasetheefficiencyofthe
unit.
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x Removecardboardanglesandprotectivefoil.
x Placetheunitonanevenandhardbase.Thenleveltheunitwiththeleveling
legs.(Figure2)
x Theequipmentshouldbecleanedrightafterunpackingandbeforeturningiton.Theunitshouldbecleaned
withwarmwaternotexceeding40°Cwithaneutraldetergent.Forwashingandcleaningtheequipment,it
Figure2Levelinglegs
AScrewtheleginnuts
ŶNEMAPlugs
IGLOOrefrigerationusesthistypeofplugonthisunit.If
youdonothavetherightoutlethaveacertified
electricianinstallthecorrectpowersource.
115/60/1
NEMAͲ5Ͳ20R
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isprohibitedtouseproductscontainingchlorineandsodiumvarieties,whichdestroytheprotectivelayer
andcomponentsoftheequipment!Anyresidueofadhesivesorsiliconeonmetalelementsshouldbe
removedonlywithextractionnaphtha(notapplicabletoitemsmadeofplastic).Donotuseotherorganic
solvents.
Whencleaningtheunit,donotusewaterjet.Theunitshouldbecleanedwithamoist
cloth.
Afterinstallationoftheequipmentatthedestinationlocationitshouldbelefttorest
foratleast2hoursbeforeturningiton(fordeviceswithbuiltͲincompressor)toset
thelevelofrefrigerantinordertopreventproblemswiththestartup.
WARNING:Keepthecoolingcircuitfromdamage!
x Turnonthemainswitch.(Figure6/1)
x ThetemperatureonthethermostatcontrolpanelisPREͲSET.(Figure6/3)
x Turnonthelightswitch.(Figure6/2)
Figure4Condensatecontainer
1Condensatecontainer(emptythecondensate!!!)
Figure3Hookheightregulation
1Hook
2Protectivepipecoveringlampcord
3PVCprofilehidingtheverticalframepost
1
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1 2 3
5 6 4
70+656#4672
TheTemperatureofthecooledspaceandaggregateoperatingcyclemayfluctuate.Thisdependsonnumerous
factors,suchastheamountandtemperatureofproductsplacedinthedeviceandtemperatureofthe
surroundings.TheequipmentshouldbeplacedinadryandwellͲventilatedarea,ensuringproperairexchange
(distancebetweenthewallandtheequipment–min.10cm),outofsunlight,keptfarfromheatsourcesanddevices
enforcingairflow(ceilingandportableventilators,blowͲinheaters).Theequipmentfunctionsproperlyinaroom,
wheretemperaturefallswithinappropriateclimaticclass.Theoperationoftheequipmentmayworsenwhen
operatesoutsidethestatedtemperaturerange.

Remarksandindications
x Thedisplaycasehastobeproperlylevelled,whichwillpreventnoisycorkingof
theequipmentandshallensureproperwater(condensate)outflowduring
defrosting.
x Aftertransportingtheequipment,waitabout2hoursbeforestartinguptheunit.
x Toensureproperconditionsforthestoredproducts,donotloadtheshelves
completely.Ensureevenloadofshelvesandnottoexceedthemaximumload.
x Thefirstfillingofshelvesshouldbeperformedaftertheunithadreachedthe
desiredcoolingtemperature.Thisprincipleshouldalsobeobservedafteralong
pauseintheoperation.
x Donotblockanyventilationholes,whichwouldhamperthecirculationofthe
cooledair.Itisalsonecessarytoensureproperairflowaroundtheequipment.
x Keepthecondenserclean.Impuritiesmayleadtooverheatingofthecompressor
andmayresultindamage,whichisnotcoveredbythewarranty.
Figure5Controlpanel
1–Mainswitch(turnson/offtheunit)fortopunit
2Lightswitchfortopunit
3Thermostatfortopunit(temperatureregulator)
panel(ServicedetailsinChapter4)
4Mainswitch(turnson/offtheunit)forbottomunit
5Lightswitchforbottomunit
6–Thermostatforbottomunit
(Temperatureregulator)panel(Servicedetailsin
Chapter4)
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x Donotuseelectricdevicesinsidetheproductstoringchamber.
x Avoidunnecessaryopeningofthedoorsandleavingthemopenforalonger
periodoftime.
6GORGTCVWTGTGIWNCVKQP
Thethermostatistoobtainthesettemperaturewithintheequipmentandmaintainitwithinthedetermined
temperatureranges.Themanufacturerentersallsettingsoftemperatureregulatorsrequiredfornormal
functioningoftheequipment.Beforeprimaryactuationtheusershouldcontrolandpossiblysettherequired
temperatureinsidetheequipmentonthecontrolpanel.
Digitaldisplaydisplaysthecurrenttemperatureinsidetheequipment.
Itisforbiddentointerferewithsystemicparametersofthethermostat,asthiscan
leadtoseriousconsequences,includingdamagestothecoolingunit!
WHATDODIODESONCONTROLPANELSIGNIFY
Diode1ͲCompressor:Thissymbolisvisiblewhenthecompressorisworking.Itblinkswhencompressoractuation
isdelayedbysecurityprocedure.Itblinksinthefollowingcycle:twoblinkspause,whentheconstant
workingmodeisactivated.
Diode2ͲVentilator:Thissymbolisvisiblewhenevaporatorventilatorsareturnedon.Itblinkswhentheactuation
oftheventilatorsisdelayedbyexternaldisengagementorwhenanotherprocedureisinprogress.
Diode3ͲDefrosting:Thissymbolisvisiblewhenthedefrostingfunctionisactivated.Itblinkswhentheactuationis
delayedbyexternaldisengagementorwhenanotherprocedureisinprogress.
Diode4ͲAlarm:Thissymbolisvisiblewhenthealarmisactivated.
Diode5ͲCurrenttemperatureinsidetheequipmentisdisplayed(decimalplacesdisplayedafterthecomma).
Figure6“Carel”thermostatcontrolpanel
QuickFinder for CAREL
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Diode6On/OffSwitch:Pressingthisbuttonalone:formorethan3sec.switchOn/Off,Pressingwithother
buttons:pressedtogetherwith8activities/deactivatesthecontinuouscycle.
Diode7Set/Mute:Pressingthisbuttonalone:1sec.displays/setsthesetpoint,morethan3sec.accessesthe
parametersettingmenu(enterpassword22),mutestheaudiblealarm(buzzer),StartUp:holdtheset/mutebutton
for1sec.RESETcurrentEYset/Pressedtogether(7and8)activateparameterresetprocedure.
Diode8Defrost:Pressingthisbuttonalone:morethan3sec.activates/deactivatesthedefrost.Pressingwith
otherbuttons:pressedtogetherwith6activates/deactivatesthecontinuouscycle,StartUp:holdfor1sec.displays
firmwareversion.
SETTINGTHEDESIREDTEMPERATURE
ͲPressthesetbutton for1secondleadingvalueshallbedisplayedonthescreen
ͲIncreaseordecreasetheleadingvaluebymeansofand,untilthedesiredvalueshallbeobtained;
ͲPressthesetbutton onceagaininordertoconfirmthenewvalueofthesettingpoint.
MANUALINPUTOFTHEDEFROSTINGCYCLE
Defrostingshallbereleasedinanautomaticmode.Itispossibletoforcedefrostingatanymomentbypressingand
holdingthe defrostswitchforminimum5seconds.
Table2Tableofalarmsandsignals
alarmcodebuzzerandalarm
relayLEDalarmdescriptionreset
E0activeONprobe1error=controlautomatic
E1activeONprobe2error=defrostautomatic
E2activeONprobe3error=
condenser/productautomatic
EEactiveONunitparametererrornotpossible
EFactiveONoperatingparametererrormanual
Ed
not
activeON
defrostended
bytimeoutOnfirstdefrostendedcorrectly
CHtactiveONdirtycondenseralarmmanual
MODIFYINGTHEPARAMETERS
Parameternavigation
Theoperatingparameters,modifiableusingthekeypad,aredividedintotwotypes:frequent(typeF)and
configuration(typeC).Accesstothelatterisprotectedbypassword(default=22)topreventaccidentalor
unauthorizedmodifications.
AccessingthetypeFparameters:
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ͲPresstheSETbuttonformorethan3s(ifthereareactivealarms,mutethebuzzers).Thedisplayshowsthe
parametercode‘PS’(password);
ͲUsetheUPandDOWNbuttonstoscrolltheparameters.TheLEDcorrespondingtothecategoryofparameterswill
beon;
ͲPressSETtodisplaythevalueassociatedwiththeparameter
ͲIncreaseordecreasethevalueusingtheUPorDOWNbuttonrespectively;
ͲPressSETtotemporarilysavethenewvalueanddisplaytheparameteragain;
ͲRepeattheprocedureforanyotherparametersthatneedtobemodified;
ͲPresstheSETbuttonformorethan3stopermanentlysavetheparametersandexittheparametersetting
procedure.
Table3TableofeasycompactparametersformodelJMRTGGP
Par.DescriptionDef.UOM.MinMax
Stsetpoint2.0°Cr1r2
PSpassword22Ͳ 099
/2probemeasurementstability4Ͳ115
/4selectprobedisplayed1Ͳ 13
/5select°C/°F0Ͳ0(°C)1(°F)
/6disabledecimalpoint0Ͳ 01
/C1probe1offset0.0°CͲ50.050.0
/C2probe2offset0.0°C Ͳ50.050.0
/C3probe3offset0.0°CͲ50.050.0
rdcontroldifferential3.0°C019.0
r1minimumsetpointvalue0.0°CͲ50.0r2
r2maximumsetpointvalue15.0°Cr199
r3selectdirect/reverseoperation0Ͳ02
r4nightͲtimesetpointdelta3.0°C Ͳ5050
c0compressorandfanstartdelayonpowerͲup1min0100
c1minimumtimebetweenconsecutivecompressorstarts3min0100
c2minimumcompressorofftime0min0100
c3minimumcompressorontime2min0100
c4compressorontimewithdutysetting50min0100
cccontinuouscycleduration22015
c6temperaturealarmbypassaftercontinuouscycle2h015
d0typeofdefrost0Ͳ 04
dIintervalbetweendefrosts6h0199
dtenddefrosttemperaturesetpoint12.0°C Ͳ50130
dPmaximumdefrostduration30min1199
d4defrostwhenswitchingtheinstrumenton0Ͳ 01
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d5
defrostdelayonpowerͲuporwhenenabledbydigitalinput
0min0199
d6freezecontroltemperaturedisplayduringdefrost1Ͳ 01
dddrippingtime2min015
d8alarmbypasstimeafterdefrost2h015
d9defrostpriorityovercompressorprotectors0Ͳ01
d/defrostprobereading(2)Ͳ °CͲ Ͳ
dCtimebase0Ͳ01
A0alarmandfantemperaturedifferential2.0°C Ͳ20+20
ALabsolute/relativetemperatureforlowtemperaturealarm0.0°CͲ50+99
AHabsolute/relativetemperatureforhightemperaturealarm0.0°C Ͳ50+99
Adtemperaturealarmdelay0min0199
A43rdinputconfiguration0Ͳ 011
A7digitalinputalarmdelay0min0199
A8enablealarm“Ed”(enddefrostbytimeout)0Ͳ 01
ACsetpointdirtycondenseralarm60°CͲ50250
AEdirtycondenseralarmdifferentialtemperature3.0°C0.120
Acddirtycondenseralarmdelay0min0250
F0enableevaporatorfancontrol0Ͳ 01
F1evaporatorfancontrolsetpoint5.0°CͲ50130
F2stopevaporatorfanifcompressoroff0Ͳ 01
F3evaporatorfanstatusduringdefrost0Ͳ01
FdpostͲdrippingtime2.0min015
H0serialaddress1Ͳ0207
H1AUXoutputconfiguration0Ͳ 02
H2enablekeypad1Ͳ02
H4disablebuzzer0  01
H5IDcode(readͲonly)0Ͳ1+199
EZYrestoretheDefaultsettings0001
/#+06'0#0%'
x
Donotusesteelwool,abrasivecleaners,bleachorcleanerscontainingchlorineorsodiumtocleantheunit.
x
DonotuseapressurewasherorwaterͲjettocleantheunit.
x
Theunitshouldbecleanedrightafterunpackingandbeforeturningiton.
x
Theunitshouldbecleanedwithwarmwaterandamildsoap.
x
Makesuretocoverthefanmotortopreventmoisturedamage.
x
Doorgaskets,shelvesandsupportsshouldbecleanedonaregularbasis.
x
Fanbladesandguardsshouldbecleanedwithasoftcloth.
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%NGCPKPICPFOCKPVGPCPEG
x Allmaintenanceserviceneedstobeperformedafterdisconnectingtheunitfrom
thepowersupply!
x Protectelectricalcomponentsagainstanydamageorwaterspillage.
x Donotusewaterstreamtocleantheequipment,onlyamoistcloth.
x Donotuseanysharpobjectstoremovedirt!
x Whencleaninginsidetheunit,donotleavethefrontglasspanelopeninthe
aluminumprofile.Thismaycausedamagetotheglassandisnotcoveredbythe
warranty.Pleaseremovetheglasswithprofileduringcleaning.(Figure8)
Whenusingthedisplaycase,aswellasduringmaintenanceworks,payattentionnot
todamagethetemperaturesensorintheevaporatorscreen!
Donotusemechanicalagentstoquickenthedefrostingprocess!
Itisrecommendedtomakeabreakintheoperationonceamonthinordertocleantheinterior,naturallydefrost
theevaporatorandcleanthecondenser.

Figure8Cleaningthecondenser
Figure7Disassemblyofthefrontglassontopdisplayunit
1Frontglass
2Upperaluminumprofile(liftedguide)oftheglass
3Loweraluminumprofile(hinge)oftheglass
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Itisessentialtokeepthecondenserofthedeviceclean.Dirtmayhindertheheatexchange,causingmainlyan
increaseinelectricenergyconsumptionandmaycausedamagestothecompressor.Inordertocleanthe
condenseritisnecessarytounscrewthesheetmetalscrewsandpullthewindbraceoutofcatchbyliftingitup.
Cleancondenserlamellaswithhelpofsoftbrushorpaintbrush.Ifthecondenserisextremelydirty(blockingof
lamellas)itisindicatedtousevacuumcleanerorcompressednitrogentosuck/blowthedirtfrombetween
lamellas.
Thesellershallnotbeheldresponsiblefordamagesofthecondenserunitresulting
fromnonͲobservanceofcondensercleaninginstructions.
Elementsofequipmentcancorrodeasresultofimproperuseandmaintenance.To
preventdamage:Donotallowcontactofthewithsubstancescontainingchlorineand/
orbakingsodaindifferentvarieties,whichdestroytheprotectivelayerandcomponents
oftheequipment(alsoincludesvariousstainlesssteelcleaners)
5'48+%'
(CWNVUKFGPVKHKECVKQPCPFTGRCKT
Incaseofanydifficultiesduringactuationoftheequipmentorduringitsoperation,pleasereturntothischapterin
thismanual,whichwillexplaintheperformedoperation.Thisaimstoensuretheequipmentisproperlyoperated.If
youstillexperiencedifficulties,thefollowingmighthelpyousolvetheproblem.
Theequipmentisnotworking...Makesurethat:
Theequipmentisconnectedtothepowersupply.
Voltageandfrequencyarecompliantwiththoserecommendedbythemanufacturer,115V/60Hz.
Themainswitchisturnedon.
Thermostatisturnedon.
Theequipmentisoperating,butthelightisoff...Makesurethat:
Lightswitchisturnedon.
Lamp,startingswitch,orpowersupplyoftheunitisnotburnt.
Waterleakagefromunderthedevice
Checkwhethertheequipmentisproperlylevelled.
Emptythecondensatecontainer.
Theequipmentdoesnotreachthepropertemperature,thelightison...Makesurethat:
Themainswitchison.
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Temperaturesettingonthethermostatisproperlyset.
Thermostatworksproperly.
Thecondenserisclean,ifnecessarycleanthecondenser.
Ambienttemperaturedoesnotexceed25ºC,whenthehumidityismorethen60%.
Enoughtimehaspassedforproductstobecooled.
Ventilationholesarenotblocked.
Theequipmentisworkingtooloud...–Makesurethat:
Theunitisstandingstablyandisproperlylevelled.
FurnitureadjoiningtheequipmentdoesnotvibratewhenselfͲcontainedcompressorisworking.
Noisesmadebytheoperatingdeviceisanormalphenomenon.Theunitsare
equippedwithventilators,enginesandcompressors,whichturnonandoff
automatically.Eachcompressormakescertainnoiseswhenoperating.Thesesounds
aremadebytheaggregateengineandbycoolingagentflowingthroughthecircuit.
Thisphenomenonconstitutesatechnicalfeatureofcoolingdevicesanddoesnot
signifyequipmentfailure.
Steamprecipitationontheglassisanormalphenomenonintheeventofhigh
relativeairhumidityexceeding60%anddoesnotrequirecallingforservice.
5GTXKEG
IGLOORefrigerationservice
Telephonenumber:416Ͳ663Ͳ3051or(tollfree)1Ͳ888Ͳ408Ͳ8819
EͲmail:[email protected]
Ifaftercheckingpointsdescribedinchapter6.1“Faultsidentificationandrepairandtheunitstilldoesnotwork
properly,
PleasecontactTechnicalService@IGLOORefrigeration.
Tel : 416-663-3051
Toll Free : 1-888-408-8819
Fax : 416-663-5793
124 Norfinch Dr. Toronto, ON. M3N 1X1
www.igloorefrigeration.com
/