Scheppach WSE850 User manual

Brand: Scheppach

Model: WSE850

Category: Welding System

Type: User manual

Art.Nr.

5906601901

5906601850 | 10/2014

WSE850

Schweißgerät

Originalbetriebsanleitung

5-13

Welding Set

Translation from the original instruction manual

14-21

Svejseapparat

Traduction du manuel d’origine

22-29

Nur für EU-Länder.

Werfen Sie Elektrowerkzeuge nicht in den Hausmüll!

Gemäß europäischer Richtlinie 2012/19/EU über Elektro- und Elektronik-

Altgeräte und Umsetzung in nationales Recht müssen verbrauchte Elektro-

werkzeuge getrennt gesammelt und einer umweltgerechten Wiederverwer-

tung zugeführt werden.

Only for EU countries.

Do not dispose of electric tools together with household waste material!

In observance of European directive 2012/19/EC on wasted electrical and

electronic equipment and its implementation in accordance with national

law, electric tools that have reached the end of their life must be collected

separately and returned to an environmentally compatible recycling facility.

Pour les pays européens uniquement.

Ne pas jeter les appareils électriques dans les ordures ménagères!

Conformément à la directive européenne 2012/19/EG relative aux déchets

d’équipements électriques ou électroniques (DEEE) et à sa transposition

dans la législation nationale, les appareils électriques doivent être collec-

tés à part et être soumis à un recyclage respectueux de l’environnement.

Solo per Paesi EU.

Non gettare le apparecchiature elettriche tra i riﬁ uti domestici!

Secondo la Direttiva Europea 2012/19/CE sui riﬁ uti di apparrecchiature

elettriche ed elettroniche e la sua attuazione in conformità alle norme

nazionali, le apparecchiature elettriche esauste devono essere raccolte

separatamente, al ﬁ ne di essere reimpiegate in modo eco-compatibile.

Allen voor EU-landen.

Geef elektrisch gereedschap niet met het huisvuil mee!

Volgens de europese richtlijn 2012/19/EG inzake oude elektrische en

elektronische apparaten en de toepassing daarvan binnen de nationale

wetgeving, dient gebruikt elektrisch gereedschap gescheiden te worden

ingezameld en te worden afgevoerd naar en recycle bedrijf dat voldoet aan

de geldende milieu-eisen.

Sólo para países de la EU

¡No deseche los aparatos eléctricos junto con los residuos domésticos!

De conformidad con la Directiva Europea 2012/19/CE sobre residuos

de aparatos eléctricos y electrónicos y su aplicación de acuerdo con la

legislación nacional, las herramientas electricas cuya vida útil haya llegado

a su ﬁ n se deberán recoger por separado y trasladar a una planta de

reciclaje que cumpla con las exigencias ecológicas.

Apenas para países da UE.

Não deite ferramentas eléctricas no lixo doméstico!

De acordo cum a directiva europeia 2012/19/CE sobre ferramentas

eléctricas e electrónicas usadas e a transposição para as leis nacionais,

as ferramentas eléctricas usadas devem ser recolhidas em separado e

encaminhadas a uma instalação de reciclagem dos materiais ecológica.

Gåller endast EU-länder.

Elektriska verktyg får inte kastas i hushållssoporna!

Enligt direktivet 2012/19/EG som avser äldre elektrisk och elektronisk

utrustning och dess tillämpning enligt nationell lagstiftning ska uttjänta

eletriska verktyg sorteras separat och lämnas till miljövänlig återvinning.

Koskee vain EU-maita.

Älä hävitä sähkötyökalua tavallisen kotitalousjätteen mukana!

Vanhoja sähkö- ja elektroniikkalaitteita koskevan EU-direktiivin 2012/19/

ETY ja sen maakohtaisten sovellusten mukaisesti käytetyt sähkötyökalut

on toimitettava ongelmajätteen keräyspisteeseen ja ohjattava ympäristöy-

stävälliseen kierrätykseen.

Kun for EU-land.

Kast aldri elektroverktøy i husholdningsavfallet!

I henhold til EU-direktiv 2012/19/EF om kasserte elektriske og elektroniske

produkter og direktivets iverksettning i nasjonal rett, må elektroverktøy som

ikke lenger skal brukes, samles separat og returneres til et miljøvennlig

gjenvinningsanlegg.

Kun for EU-lande.

Elværktøj må ikke bortskaffes som allmindeligt affald!

I henhold til det europæiske direktiv 2012/19/EF em bortskaffelse af

elektriske og elektroniske produkter og gældende national lovgivning skal

brugt elværktoj indsamles separat og bortskaffes på en måde, der skåner

miljøet mest muligt.

Kun for EU-lande.

Elværktøj må ikke bortskaffes som allmindeligt affald!

I henhold til det europæiske direktiv 2012/19/EF em bortskaffelse af

elektriske og elektroniske produkter og gældende national lovgivning skal

brugt elværktoj indsamles separat og bortskaffes på en måde, der skåner

miljøet mest muligt.

Samo za drzave EU.

Elektricnega orodja ne odstranjujte s hisnimi odpadki!

V skladu z Evropsko direktivo 2012/19/EG o odpani elektricni in elektronski

opremi in z njenim izvajanjem v nacionalni zakonodaji je treba elektricna

orodja ob koncu nijihove zivljenjske dobe loceno zbirati in jih predati v

postopek okulju prijaznega recikliranja.

Csak EU-országok számára.

Az elektromos kéziszerszámokat ne dobja a háztartási szemétbe!

A használt villamos és elektronikai készülékekról szóló 2012/19/EK

irányelv és annak a nemzeti jogba való átültetése szerint az elhasznált

elektromos kéziszerszámokat külön kell gyüjteni, és környezetbarát módon

újra kell hasznositani.

Samo za EU-države.

Električne alate ne odlažite u kućne otpatke!

Prema Europskoj direktivi 2012/19/EG o starim električnim i elektroničkim

strojevima i usklađivanju s hrvatskim pravom istrošeni električni alati

moraju se sakupljati odvojeno i odvesti u pogon za reciklažu.

Jen pro státy EU.

Elektrické náradi nevyhazujte do komunálniho odpadu!

Podle evropské smêrnice 2012/19/EG o nakládání s použitými elecktrický-

mi a elektronickými zarizeními a odpovídajícich ustanoveni právnich pred-

pisú jednotlivých zemí se použitá elektrická náradí musí sbírat oddêlenê

od ostatniho odpadu a podrobit ekologicky šetrnému

recyklování.

Tylko dla państw UE.

Proszę nie wyrzucać elektronarzędzi wraz z odpadami domowymi!

Zgodnie z europejską Dyrektywą 2012/19/WE dot. zużytego sprzętu elek-

trycznego i elektronicznego oraz odpowiednikiem w prawie narodowym

zużyte elektronarzędzia muszą być oddzielnie zbierane i wprowadzane do

ponownego użytku w sposób nieszkodliwy dla środowiska.

Numai pentru ţările din UE.

Nu aruncaţi echipamentele electrice la fel ca reziduurile menajere!

Conform Directivei Europene 2012/19/EC privitoare la echipamente

electrice şi electronice scoase din uz şi în conformitate cu legile naţionale,

echipamentele electrice care au ajuns la ﬁ nalul duratei de viaţă trebuie să

ﬁ e colectate separat şi trebuie să ﬁ e predate unei unităţi de reciclare.

Kehtib vaid EL maade suhtes.

Ärge kasutage elektritööriistu koos majapidamisjäätmetega!

Vastavalt EÜ direktiivile 2012/19/EC elektri- ja elektroonikaseadmete jäät-

mete osas ja kooskõlas igas riigis kehtivate seadustega, kehtib kohustus

koguda kasutatud elektritööriistad eraldi kokku ja suunata need keskkon-

nasõbralikku taasringlusesse.

Tikai attiecībā uz ES valstīm.

Neutilizējiet elektriskas ierīces kopā ar sadzīves atkritumiem!

Ievērojot Eiropas Direktīvu 2012/19/EK par elektrisko un elektronisko

iekārtu atkritumiem un tās ieviešanu saskaņā ar nacionālo likumdošanu,

elektriskas ierīces, kas nokalpojušas savu mūžu, ir jāsavāc dalīti un

jāatgriež videi draudzīgās pārstrādes vietās.

Tik ES šalims.

Nemesti elektros prietaisų kartu su kitomis namų ūkio atliekomis!

Pagal Europos Sąjungos direktyvą 2012/19/EB dėl elektros ir elektroninės

įrangos atliekų ir jos vykdymo pagal nacionalinius įstatymus elektros

įrankius, kurių tinkamumo naudoti laikas pasibaigė, reikia surinkti atskirai ir

perduoti aplinkai nekenksmingo pakartotinio perdirbimo įmonei.

Aðeins fyrir lönd ESB:

Ekki henda rafmagnstækjum með heimilisúrgangi!

Í fylgni við evrópsku tilskipunina 2012/19/EC um fargaðan rafbúnað og

rafrænan búnað og framkvæmd þess í samræmi við innlend lög, verða

rafmagnstæki sem úr sér gengin.

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14 GB

Table of contents:

Page:

Introduction 16

Layout 16

Scope of delivery 16

Proper use 16

Safty information 16-19

Technical data 19-20

Before commissioning 20

Operation 20

Cleaning, maintenance and storage 21

10.

Disposal and recycling 21

11.

Troubleshooting 21

12.

Declaration of conformity 31

13.

Warranty certicate 32

15GB

Explanation of the symbols on the equipment

Important. Hot parts. Keep your distance.

Wear protective apron and welding shield.

Switch off and unplug the device before cleaning or performing maintenance on it.

High-voltage, danger to life!

Remove plug from the mains immediately if the cable is damaged or cut.

Wear work gloves and safety footwear

Protect the tool from getting wet.

Important. Read the operating instructions.

Inhalation of welding fumes can injure your health

16 GB

1. Introduction

MANUFACTURER:

scheppach

Fabrikation von Holzbearbeitungsmaschine GmbH

Günzburger Straße 69

D-89335 Ichenhausen

DEAR CUSTOMER,

We hope your new tool brings you much enjoyment and

success.

NOTE:

According to the applicable product liability laws, the

manufacturer of the device does not assume liability

for damages to the product or damages caused by the

product that occurs due to:

• Improper handling,

• Non-compliance of the operating instructions,

• Repairs by third parties, not by authorized service

technicians,

• Installation and replacement of non-original spare

parts,

• Application other than specied,

• A breakdown of the electrical system that occurs due

to the non-compliance of the electric regulations and

VDE regulations 0100, DIN 57113 / VDE0113.

WE RECOMMEND:

Read through the complete text in the operating instruc-

tions before installing and commissioning the device.

The operating instructions are intended to help the user

to become familiar with the machine and take advan-

tage of its application possibilities in accordance with the

recommendations. The operating instructions contain

important information on how to operate the machine

safely, professionally and economically, how to avoid

danger, costly repairs, reduce downtimes and how to in-

crease reliability and service life of the machine.

In addition to the safety regulations in the operating in-

structions, you have to meet the applicable regulations

that apply for the operation of the machine in your coun-

try. Keep the operating instructions package with the ma-

chine at all times and store it in a plastic cover to protect

it from dirt and moisture. Read the instruction manual

each time before operating the machine and carefully

follow its information. The machine can only be operated

by persons who were instructed concerning the opera-

tion of the machine and who are informed about the as-

sociated dangers. The minimum age requirement must

be complied with.

In addition to the safety instructions contained in this

manual and the specic regulations in your country, the

generally recognised technical regulations for the opera-

tion of machines of the same design must be observed.

We shall not accept liability for any accidents or damage

arising from failure to observe these instructions and the

safety instructions.

2. Layout (Fig. 1,2)

1. Potentiometer for adjusting the welding current / ON/

OFF switch

2. Welding current scale

3. Indicator lamp for operation

4. Warning lamp for overheating

5. Positive quick-lock coupling

6. Negative quick-lock coupling

7. Power cable

8. Cable with electrode holder

9. Cable with ground terminal

3. Scope of delivery

• Open the packaging and remove the device care-

fully.

• Remove the packaging material as well as the pack

aging and transport bracing (if available).

• Check that the delivery is complete.

• Check the device and accessory parts for transport

damage.

• If possible, store the packaging until the warranty

period has expired.

ATTENTION

The device and packaging materials are not toys!

Children must not be allowed to play with plastic bags,

lm and small parts! There is a risk of swallowing and

suffocation!

4. Proper use

The electrode welding machine is suitable for welding

almost all types of metals and various metal thicknesses.

The machine is to be used only for its prescribed pur-

pose. Any other use is deemed to be a case of misuse.

The user / operator and not the manufacturer will be

liable for any damage or injuries of any kind caused as

a result of this.

Please note that our equipment has not been designed

for use in commercial, trade or industrial applications.

Our warranty will be voided if the machine is used

in commercial, trade or industrial businesses or for

equivalent purposes.

5. Safety instructions

Attention! The following basic safety measures must

be observed when using electric tools for protection

against electric shock, and the risk of injury and re.

Read all these notices before using the electric tool

and keep the safety instructions for later reference.

Safe work

1 Keep the work area orderly

– Disorder in the work area can lead to accidents.

2 Take environmental inuences into account

– Do not expose electric tools to rain.

– Do not use electric tools in a damp or wet envi-

ronment.

– Make sure that the work area is well-illuminated.

17GB

– Do not use electric tools where there is a risk of

re or explosion.

3 Protect yourself from electric shock

– Avoid physical contact with earthed parts (e.g.

pipes, radiators, electric ranges, cooling units).

4 Keep other persons away

– Do not allow other persons, especially children,

to touch the electric tool or the cable. Keep them

away from your work area.

– The operating person must be at least 18 years

of age; trainees must be at least 16 years, ho-

wever only under supervision.

5 Securely store unused electric tools

– Unused electric tools should be stored in a dry,

elevated or closed location out of the reach of

children.

6 Do not overload your electric tool

– They work better and more safely in the specied

output range.

7 Wear suitable clothing

– When working outdoors, anti-slip footwear is

recommended.

– Tie long hair back in a hair net.

8 Use protective equipment

– Wear protective goggles.

– Wear a mask when carrying out dust-creating

work.

9 Do not use the cable for purposes for which it is

not intended

– Do not use the cable to pull the plug out of the

outlet. Protect the cable from heat, oil and sharp

edges.

10 Secure the workpiece

– An additional support is necessary for long work-

pieces (table, trestle, etc.) in order to prevent the

machine from tipping over.

11 Avoid abnormal posture

– Make sure that you have secure footing and

always maintain your balance.

12 Take care of your tools

– Check the connection cable of the electric tool

regularly and have it replaced by a recognised

specialist when damaged.

– Check extension cables regularly and replace

them when damaged.

13 Avoid inadvertent starting

– Make sure that the switch is switched off when

plugging the plug into an outlet.

14 Use extension cables for outdoors

– Only use approved and appropriately identied

extension cables for use outdoors.

– Only use cable reels in the unrolled state.

15 Remain attentive

– Pay attention to what you are doing. Remain

sensible when working. Do not use the electric

tool when you are distracted.

16 Check the electric tool for potential damage

– Protective devices and other parts must be care-

fully inspected to ensure that they are fault-free

and function as intended prior to continued use

of the electric tool.

– Damaged protective devices and parts must be

properly repaired or replaced by a recognised

workshop, insofar as nothing different is speci-

ed in the operating manual.

– Damaged switches must be replaced at a custo-

mer service workshop.

– Do not use any faulty or damaged connection

cables.

– Do not use any electric tool on which the switch

cannot be switched on and off.

17 ATTENTION!

– The use of other insertion tools and other acces-

sories can entail a risk of injury.

18 Have your electric tool repaired by a qualied

electrician

– This electric tool conforms to the applicable

safety regulations. Repairs may only be perfor-

med by an electrician using original spare parts.

Otherwise accidents can occur.

• The machine can only be operated by persons who

have thoroughly read and understood these Operat-

ing Instructions. The machine must not be oper-

ated by persons not sufciently instructed or not in a

good health state.

• Inspect the appliance visually before each use. Do

not use the appliance if any safety device is dam-

aged or worn out. Never remove any safety device.

• Use the appliance only for the purpose specied in

these Operating Instructions.

• Safety in the workplace is your responsibility.

• Never leave the appliance unattended.

• Put the appliance to a safe place if you need to in-

terrupt your work.

• Never spray water on the machine or submerge it to

any liquid.

• Do not use electric tools near ammable liquids or

gases.

• Do not switch the appliance on if turned over or not

in the operating position.

• Do not let other persons touch the appliance or ca-

ble.

• After you nish working with the appliance, pull the

plug out of socket and check if the appliance is not

damaged.

• The system voltage must correspond to the voltage

specied on the type label.

• Any repairs can only be executed by an electrician.

• Before putting the appliance into operation and after

any impact check it for any wear-out or damage and

have necessary repairs executed.

• Never use spare parts and accessories not recom-

mended by the producer.

• Use the appliance only in broad daylight or under

sufcient articial lighting. Make sure no item causes

short-circuit on appliance contacts.

• Lay all cables in a manner to prevent risk of trip and

to eliminate cable damage!

• Wear protective clothing suitable for the given envi-

ronment the whole time you work and take suitable

preventive measures to prevent accidents.

18 GB

• Extension cables to be used outdoors only. For out-

door work, use extension cables adequately marked

and approved for that purpose.

• Unplug the appliance

- before every cleaning

- after each use

• Persons unable to operate the appliance due to their

physical, sensory or mental abilities or their inexperi-

ence or lack of knowledge must not operate it.

• If the appliance, feeder cable or steel cable show

any sign of visible damage the appliance must not

be put into operation.

• If the feeder cable of the appliance is damaged it

needs to be replaced by the producer or an electri-

cian.

• Repairs of the appliance can only be executed by an

electrician. There might be signicant risks as a re-

sult of unauthorised repairs.

• The same regulations apply for accessories.

Additional safety instructions for welding set

• Always wear gloves of insulation fabric.

• Wear suitable clothing, avoid any clothing of syn-

thetic material.

• Wear heavy-duty insulating shoes.

• Make sure that working area is properly ventilated

to prevent accumulation of harmful fumes and toxic

smoke

• Never work in wet places without efcient safety

measures against electrical discharges

• After the work, the electrode has to be taken from

the electrode tongs to prevent undesired arc forma-

tion.

• The welding machine should not be used or stored in rain.

• If the unit is in operation, the electrode tongs should

not be put on the unit or other electric appliances as

the safety device may get damaged or disconnected

when grounded.

• Do not touch the electrode or another metal object

in contact with the electrode while welding is in pro-

gress

• Check that all cables are coated (mainly the con-

tacts with the power cable). The cables with insuf-

cient insulation should be immediately replaced with

the same size cables meeting the regulations. Dis-

connect the unit from the source where not used.

• The unit may inuence supply of other units accord-

ing to characteristics of the mains. Seek advice from

an authority responsible for the power supply when-

ever in doubt.

• Use only the welding cables supplied (10 mm

rub-

ber-sheathed welding cables).

• To ensure that sufcient air can be drawn in through

the ventilation slits, the appliance should not be con-

stricted or placed next to a wall while it is operating.

Make sure that the appliance is correctly connected

to the mains supply. Do not subject the mains lead

to any tensile stress. Unplug the appliance before

you change its position.

• Check the condition of the welding cables, the elec-

trode tongs and the earth terminals; wear on the

insulation and the live parts may result in danger-

ous conditions and reduce the quality of the welding

work.

• Arc welding generates sparks, molten metal parti-

cles and smoke, so the following is required: Re-

move all inammable substances and/or materials

from the working area.

• Do not weld on tanks, vessels or pipes that have

contained inammable liquids or gases. Avoid all

direct contact with the welding circuit; the idling volt-

age between the electrode tongs and the earth ter-

minal may be dangerous.

• Do not store or use the appliance in wet or damp

conditions or in the rain.

• Protect your eyes with specially designed goggles

(DIN level 9-10). Wear gloves and dry safety cloth-

ing that are not contaminated by any oil or grease

to ensure that your skin is not exposed to ultravio-

let radiation from the arc. Do not use this welder to

defrost pipes

Remember.

• The radiation from the arc can damage your eyes

and cause burns on skin.

• Arc welding generates sparks and droplets of molten

metal; the welded workpiece may start to glow and

will remain very hot for a relatively long period of

time.

• Arc welding releases vapors that may be harmful.

Every electric shock is potentially fatal.

• Do not approach the arc within a radius of 15 m un-

protected.

• Protect yourself (and others around you) against the

possible hazardous effects of the arc.

• Warning: Depending on the mains connection con-

ditions at the connection point of the welding set,

other consumers connected to the mains may suffer

faults.

• Important!

If the supply mains and circuits are overloaded,

other consumers may suffer interference during the

welding work. If you have any doubts, contact your

electricity supply company.

Sources of danger during arc welding

Arc welding results in a number of sources of danger.

It is therefore particularly important for the welder to

comply with the following rules so as not to place him-

self or others in danger and to avoid endangering peo-

ple and equipment.

• Have all work on the mains voltage system, for ex-

ample on cables, plugs, sockets, etc.,performed only

by trained electricians. This particularly applies to

conguring intermediate cables.

• If an accident occurs, disconnect the welding power

source from the mains immediately.

• If electric touch voltages occur, switch off the weld-

ing set immediately and have it checked by an ex-

pert.

19GB

Constricted and wet areas

When working in constricted, wet or hot areas, use

insulating supports and intermediate layers as well as

slip-on gloves made of leather or other nonconductive

materials to insulate your body against the oor, walls,

conductive parts of the machine and the like.

Safety clothing

1. While working, the welder must protect his entire

body from radiation and burns by wearing suitable

clothing and a face guard.

2. Slip-on gloves made of a suitable material (leather)

must be worn on both hands. They must be in per-

fect condition.

3. Suitable aprons must be worn to protect clothing

from sparks and burns. A safety suit and, if neces-

sary, head protection must be worn if required by the

type of work in question, e.g. overhead welding.

4. The protective clothing used as well as all accesso-

ries must be in compliance with the “Personal safety

equipment” EU Directive.

Protection from radiation and burns

1. Provide information about the risk to eyes at the

working site in the form of a poster with the wording

“Caution – do not look at the ames”. Workplaces

are to be screened off wherever possible so that

personnel in the vicinity are protected. Unauthorized

persons are to be kept away from the welding work.

2. The walls in the immediate vicinity of stationary work-

places should not have a light color or a sheen. Win-

dows up to head height are to be protected against

radiation passing through them or reecting off them,

for example by coating them with a suitable paint.

6. Technical Data

WSE850

Rated voltage U

230 V~ / 50/60 Hz

Protection type

IP21

Welding current

10 - 130 A

Idling voltage U

85 V

Max. power consumption max.

4350 W

The highest rated value of line

current I

1 max

25 A

The highest line current effective

value I

1 eff

16 A

Weight

3,8 kg

Power range, minimum and

maximum design value of

the welding current (A) and

corresponding standard

operating voltage (V).

10A/20.4V~130A/25.2V

• Always check for good electrical contacts on the

welding current side.

• Wear insulating gloves on both hands for welding.

These offer protection from electric shocks (idling

voltage in the welding circuit), harmful radiation

(Heat and UV radiation) and from glowing metal and

slag spatter.

• Wear rm, insulated footwear. Your shoes should al-

so protect you in wet conditions. Opentoed footwear

is not suitable since falling droplets of glowing metal

will cause burns.

• Do not look into the arc with unprotected eyes, use

only a welding safety shield with the proper safety

glass in compliance with DIN standards. In addi-

tion to light and heat, which may cause dazzling and

burns, the arc also gives off UV radiation. Without

proper protection, this invisible ultraviolet radiation

causes very painful conjunctivitis, which will only be

noticeable several hours later. In addition, UV radia-

tion will cause sunburn-type symptoms on unpro-

tected parts of the body.

• Personnel or assistants in the vicinity of the arc must

also be notied of the dangers and provided with the

required protection; if necessary install safety walls.

• Ensure adequate ventilation for welding, particularly

in small rooms since the process causes smoke and

harmful gases.

• Do not carry out any welding work on tanks that

have been used to store gases, fuels, mineral oil or

the like, even if they have been empty for a lengthy

period of time, since any residue will result in a dan-

ger of explosion.

• Special regulations apply in areas where there is a

potential risk of re and/or explosion.

• Welds that are exposed to large stresses and must

comply with safety requirements may only be com-

pleted by specially trained and approved welders.

Examples of such welds include pressure vessels,

rails, trailer hitches, etc.

• Note: It must be noted that the protective conduc-

tor in electrical systems of appliances may be de-

stroyed by the welding current in the event of neg-

ligence, for example if the earth terminal is placed

on the welding set casing to which the protective

conductor of the electrical system is connected. The

welding work is completed on a machine with a pro-

tective conductor connection. It is therefore possible

to weld on the machine without having connected

the earth terminal to it. In this case the welding cur-

rent will ow from the earth terminal through the pro-

tective conductor to the machine. The high welding

current may cause the protective conductor to melt.

• The fuses on the supply cables to the mains sock-

ets must comply with the relevant regulations (VDE

0100). To comply with these regulations, only fuses

or circuit breakers suitable for the cross-section of

the cables may be used (for earthing contact sock-

ets max. 16 A fuses or 16 A circuit breakers). The

use of too high a fuse may result in the cable burn-

ing and re damage to the building.

20 GB

8. Operation

Welding preparations

• Connect the earth terminal (9) direct to the part to

be welded or to the support on which the part is

resting.

• Ensure that the earth terminal is in direct contact

with the part to be welded. You should therefore

avoid coated surfaces and/or insulated materials.

The electrode holder cable has a special clamp at

one end, which is used to secure the electrode.

• The welding safety shield must be used at all times

for welding. It protects your eyes from the radiation

emitted by the arc and nevertheless enables you to

watch the welding process.

Welding

Connect all the electrical connections for the power

supply and for the welding current circuit. Most coated

electrodes are connected to the positive pole. How-

ever, some types of electrode have to be connected to

the negative pole. Ensure that you observe the infor-

mation supplied by the manufacturer in relation to the

type of electrode and correct polarity. Fit the welding

cables (8/9) to the quick-lock couplings (5/6) accord-

ingly.

Then fasten the unsheathed end of the electrode in

the electrode holder (8) and connect the ground termi-

nal (9) to the part you wish to weld. Ensure that a good

electric contact is made.

Switch on the device and set the welding current, de-

pending on the electrode used, using the potentiometer.

Hold the safety shield in front of your face and rub the

tip of the electrode on the part you wish to weld as if

you were striking a match.

This is the best method of igniting an arc.

Check that you have the correct electrode and current

strength on a test part.

Electrode Ø (mm) Welding current (A)

1,6 40 – 50

2 40 – 80

2,5 60 – 110

Important!

Do not dab the workpiece with the electrode since it could

be damaged, making it more difcult to ignite the arc.

As soon as the arc has ignited, attempt to keep it a

distance from the workpiece equivalent to the diam-

eter of the electrode. This distance should be kept as

constant as possible during the welding process. The

angle of the electrode in the direction in which you are

working should be 60° (g. 5).

Important!

Always use tongs to remove spent electrodes and to

move parts that you have just welded. Please note that

the electrode holder (8) must always be put down so

that it is insulated after you have completed the weld-

ing work.

Do not remove the slag until the weld has cooled.

Explanation of the symbols on the

main label

WSE850

Corresponding welding current I

Corresponding welding voltage U

On-load factor %

The device is suitable for

welding in environments

increased electrical hazard.

Single-phase static frequency

converter transformer rectier

Symbol for falling characteristic

curve

Manual arch welding with coated

electrodes

Single-phase mains connection

Direct current

7. Before commissioning

• Check the electrical connection for sufcient protec-

tion (16 A)

• Wear required clothing see g 3:

1. Welder’s helmet

2. Welder’s apron

3. Welder’s gloves

• Make sure that no other persons stay in working or

hazardous area.

• Make sure that no combustible materials are found

in the working area.

Connecting to the mains power supply

• Before you connect the power cable (7) to the mains

power supply, make sure that the data on the rating

plate is the same as that for your mains supply.

Important! The mains plug may only be replaced by a

qualied electrician.

Connecting the welding cable (Fig. 4)

• Important! Always make sure the device is un-

plugged before carrying out any connection work on

the welding cable (8/9)!

• Connect the welding cable as shown in Fig. 4. To do

so, connect the two connectors (10) on the electrode

holder (8) and the ground terminal (9) to the cor-

responding quick-lock couplings (5/6) and lock the

connectors (10) in place by turning them in a clock-

wise direction.

• The cable with the electrode holder (8) is normally

connected to the positive pole (5) and the cable with

the ground terminal (9) to the negative pole (6).

Switching ON/OFF (Fig. 2)

• To switch on the device, turn the potentiometer (1)

in a clockwise direction from the zero position on the

welding current scale (2). The indicator lamp for op-

eration (3) then comes on.

• To switch off the device, turn the potentiometer (1) in

a counterclockwise direction back to the zero posi-

tion on the welding current scale (2). The indicator

lamp for operation (3) then goes out.

21GB

Storage

1. Clean the exterior housing of the machine.

2. Make sure that the machine is unplugged.

Remember that also the electrodes should be stored

at a dry place.

3. Store the machine in a cold, dry place where it is

out of the reach of children, ignition sources and

inammable substances.

Ordering replacement parts

Please quote the following data when ordering

replacement parts:

• Type of machine

• Article number of the machine

10. Disposal and recycling

The unit is supplied in packaging to prevent its being

damaged in transit. This packaging is raw material and

can therefore be reused or can be returned to the raw

material system.

The unit and its accessories are made of various

types of material, such as metal and plastic. Defective

components must be disposed of as special waste.

Ask your dealer or your local council.

If you want to continue a weld after an interruption, the

slag from your initial attempt must rst be removed.

Overheating guard

The welding set is tted with an overheating guard that

protects the welding transformer from overheating. If

the overheating guard trips, the control lamp (4) on

your set will be lit. Allow the welding set to cool for a

time.

9. Cleaning, maintenance and storage

Remove the power plug and wait until the fan has

stopped and the machine has completely cooled down

before performing any cleaning or maintenance tasks.

Cleaning

• Remove dust and dirt from the machine at

regular intervals. Cleaning is best carried out with

compressed air, a ne brush or a cloth.

• We recommend that you clean the device

immediately each time you have nished using it.

Maintenance

Before every start of work:

• Check the unit function. Do not work with a defective

unit.

• Check the cable for damage and replace it with a

cable of the same quality if necessary.

• There are no parts inside the equipment which

require additional maintenance.

11. Troubleshooting

Fault Possible cause Remedy

Fuse activated

Welding current too high for the fuse.

Defect

Use a fuse of other switching-on characteristics.

Have it repaired

Even welding

impossible

Poor earthing contact on the cable /tongs Clean the piece and provide for good contact

Check and replace the cable if necessary

Fragile or porous weld

Unclean piece

Wrong type of electrode chosen

Electrodes are damp

Remove rust, grease and other dirt before welding

Select the electrodes according to the material to be

welded.

Dry the electrodes or dispose of them

Welding current not

available

Reverse conduct of the welding current do not

provide right contact

Thermal protection light on

Defective electronics

Check the reverse line of welding current for good

contact

Let the unit cool down. The work may be continued

when the light indicator goes off.

Inform servicing department

Heat protection on

permanently

Ambient temperature too high

For the given welding unit too small

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erklärt folgende Konformität gemäß

EU-Richtlinie und Normen für den Artikel

hereby declares the following conformity under the

EU Directive and standards for the following article

déclare la conformité suivante selon la directive UE

et les normes pour l’article

dichiara la seguente conformità secondo le diret-

tive e le normative UE per l‘articolo

prohlašuje následující shodu podle smernice EU a

norem pro výrobek

az EU-irányelv és a vonatkozó szabványok szerinti

következo megfeleloségi nyilatkozatot teszi a

termékre

ovime izjavljuje da postoji sukladnost prema EU-

smjernica i normama za sljedece artikle

declară următoarea conformitate corespunzător

directivelor şi normelor UE pentru articolul

Normları geregince asagıdaki uygunluk açıkla

masını sunar.

FIN

vakuuttaa täten, että seuraava tuote täyttää ala

esitetyt EU-direktiivit ja standardit

deklaruje, ze produkt jest zgodny z nastepujacymi

dyrektywami UE i normami

SLO

izjavlja sledeco skladnost z EU-direktivo in nor-

mami za artikel

prehlasuje nasledujúcu zhodu podla smernice EU a

noriem pre výrobok

EST

kinnitab järgmist vastavus vastavalt ELi direktiivi ja

standardite järgmist artiklinumbrit

pareiškia, taip atitiktis pagal ES direktyvos ir

standartai šį straipsnį

apliecina šādu saskaņā ar ES direktīvu atbilstības

un standarti šādu rakstu

verklaart hierbij dat het volgende artikel voldoet

aan de daarop betrekking hebbende EG-richtlijnen

en normen

RUS

заявляет о соответствии товара следующим

директивам и нормам ЕС

declara o seguinte conformidade com a Directiva

da UE e as normas para o seguinte artigo

declara la conformidad siguiente según la directiva

la UE y las normas para el artículo

erklærer hermed, at følgende produkt er ioverens-

stemmelse med nedenstående EUdirektiver og

standarder:

försäkrar härmed följande överensstämmelse en-

ligt EU-direktiv och standarder för följande artikeln

erklærer herved følgende samsvar under EU-

direktiv og standarder for følgende artikkel

декларира съответното съответствие

съгласно Дирек-тива на ЕС и норми за артикул

Schweißgerät WSE850

Standard references: EN 60974-1, EN 60974-6; EN 60974-10; EN 61000-3-11

12. Konformitätserklärung

scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH • Günzburger Str. 69 • D-89335 Ichenhausen

Ichenhausen, den 07.10.2014 _____________________

Unterschrift / Markus Bindhammer / Technical Director

Art.-No. 5906601901

Subject to change without notice

Documents registar: Thomas Kaufmann

Günzburger Str. 69, D-89335 Ichenhausen

2009/105/EC

X 2006/95/EC

2006/28/EC

2005/32/EC

X 2004/108/EC

2004/22/EC

1999/5/EC

97/23/EC

90/396/EC

X 2011/65/EU

89/686/EC_96/58/EC

2006/42/EC

Annex IV

Notied Body:

Notied Body No.:

Reg. No.:

2000/14/EC_2005/88/EC

Annex V

Annex VI

Noise: measured L

= dB(A); guaranteed L

= dB(A)

Notied Body:

Notied Body No.:

2010/26/EC

Emission. No:

Garantie DE

Offensichtliche Mängel sind innerhalb von 8 Tagen nach Erhalt der Ware anzuzeigen, andern-

falls verliert der Käufer sämtliche Ansprüche wegen solcher Mängel. Wir leisten Garantie für

unsere Maschinen bei richtiger Behandlung auf die Dauer der gesetzlichen Gewährleistungsfrist

ab Übergabe in der Weise, dass wir jedes Maschinenteil, dass innerhalb dieser Zeit nachweisbar

in Folge Material- oder Fertigungsfehler unbrauchbar werden sollte, kostenlos ersetzen. Für

Teile, die wir nicht selbst herstellen, leisten wir nur insoweit Gewähr, als uns Gewährleistungsan-

sprüche gegen die Vorlieferanten zustehen. Die Kosten für das Einsetzen der neuen Teile trägt

der Käufer. Wandlungs- und Minderungsansprüche und sonstige Schadensersatzansprüche

sind ausgeschlossen. Das Sägeblatt ist ein Verschleißteil und von jeglichen Garantieansprü-

chen grundsätzlich ebenfalls ausgeschlossen.

Warranty GB

Apparent defects must be notied within 8 days from the receipt of the goods. Otherwise, the

buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in

case of proper treatment for the time of the statutory warranty period from delivery in such a way

that we replace any machine part free of charge which provably becomes unusable due to faulty

material or defects of fabrication within such period of time. With respect to parts not manufac-

tured by us we only warrant insofar as we are entitled to warranty claims against the upstream

suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancel-

lation of sale or the reduction of purchase price as well as any other claims for damages shall be

excluded. The saw blade is a consumable item and explicitly excluded from any warranty.

Garanti DK

Med denna maskin följer en 24 månaders garanti. Garantin täcker endast material- och kon-

struktionsfel. Defekta delar ersätts utan omkostningar, men kunden står för installationen. Vår

garanti täcker endast orginal scheppach-delar. Anspråk på garanti öreligger inte för: garantin

täcker ej, transportskador, skador orsakade av felaktig behandling och då skötselföreskrifter inte

beaktats. Vidare kan garantikrav endast ställas för maskiner som inte har reparerats av tredje

part.

scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH | Günzburger Str. 69 |

D-89335 Ichenhausen | www.scheppach.com

Scheppach WSE850 User manual

Brand: Scheppach

Model: WSE850

Category: Welding System

Type: User manual

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