Zepro Z 150 Service Instruction

Brand
Zepro
Model
Z 150
Type
Service Instruction

This manual is also suitable for

IE-0101
2017-09-12
Z-LYFTEN PRODUKTION AB
Fabrik/Factory/Fabrik
Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN
Telephone: +46 696 - 17200
Telefax: +46 696 - 17244
E-mail: [email protected]
Internet: www.zepro.com
Försäljning/Sales/Verkauf
Mossvägen 8, 641 49 KATRINEHOLM,SWEDEN
Telephone: +46 150 - 489550
Telefax: +46 150 - 489551
E-mail: [email protected]
Service instruction
Lubrication
Contents
Lubrication
General Information ................................................................. 1
ZHD/ZHDL/ZHDN 1500/2000 .................................................... 2
ZHD 2500 ................................................................................2-3
ZHDN 2000/2500 ....................................................................... 4
Z/ZL 150/200/250 ....................................................................... 5
Z/ZL/ZN 1500/2000/2500, ZDK 250 .......................................... 6
Z/ZL/ZN/ZU/ZLU/ZNU - 45/75 ................................................... 7
Z 100 ..........................................................................................8
Z 10/15/20 - 130/150 .................................................................. 9
Z 10-135 ................................................................................... 10
ZAHD/ZAEHD 150/200 ............................................................ 11
ZHZ 500/600 / ZHD 3000 ......................................................... 12
ZKZ 1500 ................................................................................. 13
Z3N/Z3NU 75 ........................................................................... 14
ZR 10/15 - 135 ......................................................................... 15
ZR 15/20 - 140/157 .................................................................. 16
SZL/SZN 1500/2000 ................................................................ 17
ZD/ZS/ZT 15/20/25 .................................................................. 18
SZFT/SZFTN/SZFTS 200-160 ................................................. 19
Slide system ........................................................................... 20
IE-0101
1
Lubrication
General Information
Please read all instructions before you start.
Zepro recommend an acid-free lithium-complex grease with a high quality paran base oil
as ground. The grease must meet ASTM D 4950, SAE J310 and NLGI (grade 2) GC-LB
specication as well be classed EP (extreme pressure).
Graphite grease should not be used.
Before lubricating should the lift be cleaned,
especially lubrication points and nipples
should be thoroughly cleaned.
Lubrication should be performed so that a
collar with grease is visible on both sides of
the bearings to protect against the ingress of
water, salt, sand and dirt.
(See image to the right.)
Which grease can I use?
Depending on lift model, bearings and axles there is dierent lubrication intervals. See the
table below for Zepro’s recommendations.
Minimum lubrication / year 1 shift 2 shifts 3 shifts
Z/ZL/ZN 1500/2000/2500 ZDK 250 4 4 4
ZHDN 2500 4 4 4
ZHD 1500/2000/2500 4 4 4
ZHD 3000 4* 4* 4*
SZF 8* 16* 24*
ZKZ 8* 16* 24*
ZHZ (helt smörjningsfri) * * *
Övriga modeller 4 8 12
* Includes bearing which is lubrication free. See installation instructions for details.
Generally: More lubrication intervals may be required if you are running in a hostile
environment, or washing the lift often.
Contact Zepro for advice..
How often should I lubricate?
What should I consider?
When lubricating, the grease nipples should be checked to ensure they are function
correctly and are not damaged, defective nipples should be replaced. If you can not get
grease even though the new nipple is assembled, the pivot bolt should be disassembled.
Bearings, pivot bolts and lube channels be cleaned, re-grease and assembled back, and
then lubricate in the usual way. If necessary, replace pivot bolt and / or bearings.
Things to check?
1, 7
2, 8
3, 9
6, 12
4, 10 5, 11
ZHD/ZHDL 1500/2000
IE-0101
2
At the third lubrication mode,
run down the lift into position as
shown to the left. Lubricate the
points 4 and 10, respectively 5
and 11 once again.
Start by lubricating the lift in the raised
position. (See image to the left.)
Tilt the platform a bit to avoid pressure
against the body work and lower the lift
until you get to the lubrication points 5
and 11. Lubricate all lubrication points
thereafter. To access the points 3 and 9:
Lower the platform so that there is access,
after the other points are lubricated.
Lubrication Points 4 and 10 can be dicult
to access. If so, wait with these points to
the next step.
Run down the lift in the approximate location
shown on the image to the right. Check that
the lubrication points 1 and 7 on the liftarm
are reachable. Otherwise, ne-tune the
platform closure. Lubricate then all points.
Note: Before lubrication of points 3 and 9:
Tilt down the platform completely.
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12). On some early models are the lubrication points
4 and 10 (Tilt cylinder) on the bottom, in this case lubricate them in the rst and second
mode.
Tilt cylinder and lift arm
against the support
frame. (Top view).
Lift cylinder against
support frame.
(View from behind.)
Tilt cylinder against
platform (view from
behind with platform
horizontal)
4, 10
3, 9
ZHD 2500 IE-0101
3
At the third lubrication mode,
run down the lift into position as
shown to the left. Lubricate the
points 4 and 10, respectively. 5
and 11 once again.
Start by lubricating the lift in the raised position.
(See image to the left.)
Tilt the platform a bit to avoid pressure against
the body work and lower the lift until you get
to the lubrication points 5 and 11. Lubricate all
lubrication points thereafter. Lubrication Points 4
and 10 can be dicult to access. If so, wait with
these points to the next step.
Run down the lift in the approximate
location shown on the image to the right.
Check that the lubrication points 1 and
7 respectively 3 and 9 are accessed,
otherwise ne-tune the platform closure.
Lubricate all lubrication points thereafter.
The lift has twelve lubrication points: two for each cylinder and four on the lift arm.
Lubrication Points 1, 2, 5, 6, 7, 8, 11 and 12 are the same as the ZHD/ZHDL-1500/2000
(See previous page). The dierence for this model is that the lubrication points 3, 4,
9 and 10 for tilt cylinders are placed on the pivot bolts (see images below, right side
shows). Even here represents in images and text black numbers (1-6) the lift`s right side
respectively red numbers (7-12) for the lift`s left side.
Tilt cylinder against
support frame
(View obliquely from the
front)
Tilt cylinder
against platform
(view from below).
1, 7
2, 8
3, 9
6, 12
4, 10 5, 11
ZHDN 2000/2500
IE-0101
4
At the third lubrication mode,
run down the lift into position as
shown to the left. Lubricate the
points 4 and 10, respectively 5
and 11 once again.
Start by lubricating the lift in the raised
position. (See image to the left.)
Tilt the platform a bit to avoid pressure
against the body work and lower the lift
until you get to the lubrication points 5
and 11. Lubricate all lubrication points
thereafter. To access the points 3 and 9:
Lower the platform so that there is access,
after the other points are lubricated.
Lubrication Points 4 and 10 can be dicult
to access. If so, wait with these points to
the next step.
Run down the lift in the approximate location
shown on the image to the right. Check that
the lubrication points 1 and 7 on the liftarm
are reachable. Otherwise, ne-tune the
platform closure. Lubricate then all points.
Note: Before lubrication of points 3 and 9:
Tilt down the platform completely.
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12). On some early models are the lubrication points
4 and 10 (Tilt cylinder) on the bottom, in this case lubricate them in the rst and second
mode.
Tilt cylinder and lift arm
against the support
frame. (Top view).
Lift cylinder against
support frame.
(View from behind.)
Tilt cylinder against
platform (view from
behind with platform
horizontal)
1, 7
2, 8
3, 9
6, 12
4, 10
5, 11
Z/ZL 150/200/250 IE-0101
5
At the third lubrication mode,
run down the lift into position
as shown to the left. Lubricate
points 4 and 10, respectively 5
and 11 once again.
Start by lubricating the lift in the raised
position. (See image to the left.)
Tilt the platform a bit to avoid pressure
against the body work and lower the lift
until you get to the lubrication points 5
and 11. Lubricate all lubrication points
thereafter. To access the points 3 and 9:
Lower the platform so that there is access,
after the other points are lubricated.
Lubrication Points 4 and 10 can be dicult
to access. If so, wait with these points to
the next step.
Run down the lift in the approximate
location shown on the image to the right.
Check that the lubrication points 1 and 7
on the liftarm are reachable. Otherwise,
ne-tune the platform closure. Lubricate
then all points. Note: Before lubrication
of points 3 and 9: Tilt down the platform
completely.
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Lift arm against the
support frame.
(Top view).
Lift cylinder against
support frame.
(View from behind.)
Tilt cylinder against
platform (view from
behind with platform
horizontal)
Tilt cylinder against
support frame.
1, 7
2, 8
6, 12
4, 10 5, 11
Z/ZL/ZN 1500/2000/2500 ZDK 250
IE-0101
6
At the third lubrication mode,
run down the lift into position as
shown to the left. Lubricate the
points 4 and 10, respectively 5
and 11 once again.
Start by lubricating the lift in the raised
position. (See image to the left.)
Tilt the platform a bit to avoid pressure
against the body work and lower the lift
until you get to the lubrication points 5
and 11. Lubricate all lubrication points
thereafter. To access the points 3 and 9:
Lower the platform so that there is access,
after the other points are lubricated.
Lubrication Points 4 and 10 can be dicult
to access. If so, wait with these points to
the next step.
Run down the lift in the approximate location
shown on the image to the right. Check that
the lubrication points 1 and 7 on the liftarm
are reachable. Otherwise, ne-tune the
platform closure. Lubricate then all points.
Note: Before lubrication of points 3 and 9:
Tilt down the platform completely.
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Tilt cylinder and lift arm
against the support
frame. (Top view).
Lift cylinder against
support frame.
(View from behind.)
Tilt cylinder against
platform (view from
behind with platform
horizontal)
(1.)
(2.)
(3.)
1, 7
3, 9
5, 11
6, 12
4, 10
2, 8
Z/ZL/ZN/ZU/ZLU/ZNU 45/75 IE-0101
7
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Tilt the platform a bit to avoid pressure against the body
work. Start by lubricating the points 1, 7 and 3, 9 in the up
position. (1.) Tilt the platform to the position (2.) and lubricate
the same points, tilt the platform further to the (3.) and
lubricate the same points for a third time. (See image to the
left.) These items are now ready.
Lower the lift until it just comes to lubrication points 5 and 11.
Lubricate then remaining lubrication points.
Lowering the lift in the approximate location
shown on the image to the right. Lubricate
all points once again (not the points 1, 7 and
3, 9).
Lowering the lift in the approximate location
shown on the image to the left. Lubricate all
points once again (not the points 1, 7 and 3,
9).
5, 11
4, 10
1, 7
3, 9
2, 8
6, 12
(1.)
(2.)
(3.)
Z 100
IE-0101
8
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Tilt the platform a little to avoid pressure against the
body work. Start by greasing points 1, 7 and 3, 9 in
position (1) and (2)
(See picture to the left.)
Tilt the platform further to position (3) a maximum of 10 °
below the horizontal, and the lubricate points 1, 7 a third
time. If you are able, lubricate even points 3, 9 These
points are now clear.
Then lubricate the remaining grease points once.
Lowering the lift in the approximate location
shown on the image to the right. Lubricate
all points once again (not the points 1, 7 and
3, 9).
Lowering the lift in the approximate location
shown on the image to the left. Lubricate all
points once again (not the points 1, 7 and 3,
9).
(1.)
(2.)
1, 7
2, 8
5,
11
3,
94, 10
6, 12
Z 10/15/20-130/150 IE-0101
9
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Lowering the lift in the approximate
location shown on the image to the right.
Lubricate the points (3, 9), (4, 10) and
(5, 11) once again.
Lower the lift entirely as shown on the
image to the left. Lubricate all points a
last time, except (1, 7) as they should
be done already.
Tilt the platform a bit to avoid pressure against the body
work (1.) See position of the platform on the image to the
left, and lubricat all points. Tilt the platform to position (2.)
approximate 45° and lubricate the points (1, 7) , (2, 8) and
(6, 12), if it´s necessary, lower the lift a bit to reach points
(2, 8) and (6, 12). The points (1, 7) are now done.
(1.)
(2.)
(3.)
1, 7
2
5, 9
3
4,
8
6, 10
Z 10-135
IE-0101
10
The lift has ten lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, (except there are no lift
cylinder on left side) and is represented in text and images below with red numbers
(7-10).
Lowering the lift in the approximate location
shown on the image to the right. Lubricate
all the rest of the points once again.
Lowering the lift in the approximate location
shown on the image to the left. Lubricate all
points a last time. (Except the points (1, 7)
and (6, 10) as they are already done.)
Tilt the platform a bit to avoid pressure against the body
work (1.) See position of the platform on the image
to the left, and lubricat all points. Tilt the platform to
position (2.) and lubricate the points (1, 7) and (6, 10).
Tilt the platform further to position (3.) and lubricate the
points (6, 10) once more. The points (1, 7) and (6, 10)
are now done
(1.)
(2.)
1, 7
6, 12
2, 8
3, 9
4, 10
5, 11
ZAHD/ZAEHD-150/200/250 IE-0101
11
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Note! The images shows a ZAEHD lift, but the lubrication points are the same for a ZAHD.
Tilt the platform a bit to avoid pressure against the body
work (1.) See position of the platform on the image to the
left. Lubricat the points (1, 7), (6, 12) and (3, 9). Tilt the
platform to position (2.) approximate 90° and lubricate the
points (2, 8)
Lowering the lift in the approximate
location shown on the image to the right.
Lubricate the points (1, 7), (6, 12) and
(3, 9) again, and also (4, 10) and (5, 11)
Lower the lift entirely as shown on the image to the
left. Lubricate the points (4, 10) and (5, 11) a last
time. The lubrication of the lift is now complete.
ZHZ 500/600
ZHD 3000
IE-0101
12
ZHD 3000 has four grease points, these are on lifting cylinder axes, otherwise, the lift is
lubrication free. It has axles of stainless steel and Dynaweave bearings at all the other
pivoted points. They should not be lubricated at all, not even initial lubrication. Therefore,
lack of lubrication nipples on these places.
Axles and bearings should be kept dry and clean on contact surfaces and are protected
against moisture and dirt with o-rings. Check o-rings regularly
ZHZ 600 is lubrication free. It has axles of stainless steel and Dynaweave bearings at
all articulated points. They should not be lubricated at all, not even initial lubrication.
Therefore, lack of lubrication nipples.
Axles and bearings should be kept dry and clean on contact surfaces and are protected
against moisture and dirt with o-rings. Check o-rings regularly
12
1, 5
4, 83, 7
2, 6
ZKZ 1500 IE-0101
13
The lift has eight lubrication points: two for each cylinder: (See the oval images below with
black frames). On these images shows the lubrication points on the lift’s right side and is
represented with black numbers (1-4).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (5-8).
Note! The liftarm has lubrication free axles. Both against the support frame and against the
platform.
Pull the spring-loaded locking rod, and lock the
rod in approved holder, see picture to the right:
Arrow 1 (pulling direction) arrow 2 (holder).
Unfold the platform from the lift arm, once is
enough, and run the lift arm toward the top, see
picture to the left. Lubricate all grease points in
this mode.
Lower the lift to the ground, see picture to the
right, and the lubricate the points (3, 7) and
(4, 8) once again.
(1.)
(2.)
(3.)
4, 8
6, 10
5, 9
3, 7
1
2
Z3N/Z3NU 75
IE-0101
14
The lift has ten lubrication points: two for each cylinder and four on the lift arm:
(See the encircled images below with black frames). On these images shows the
lubrication points on the lift’s right side and the lift cylinders lubrication points and are
represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored and are represented in text and
images below with red numbers (7-10).
Lowering the lift in the approximate
location shown on the image to the right.
A little higher than horizontal position, so
the points (1, 4 och 8) are still reachable.
Lubricate this points and also the points
(2, 3 och 7) once more
Lowering the lift to the ground as shown on
the image to the left. Lubricate the points (2,
3 och 7) a last time.
Depending on lubrication equipment:
lubricate points (1, 4 and 8) if possible also
once more.
Tilt the platform a bit to avoid pressure against the body
work (1.) See position of the platform on the image
to the left, and lubricat all points. Tilt the platform to
position (2.) and lubricate the points (5, 9) and (6, 10).
Tilt the platform further to position (3.) and lubricate the
points (5, 9) and (6, 10) once more. The points (5, 9)
and (6, 10) are now done
4, 12
6, 14
5, 13
3, 11
1, 92, 10
7, 15
8, 16
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawing is property of Z-Lyften Produktion AB and is loaned subject to return upon demand. It is not
to be reproduced or used directly or indirectly in any way detrimental to the interest of Z-Lyften Produktion AB.
Drawing inte rpretation unless otherw ise
specified.
All measures intends finished product
Title
Material
Dimension
Date
Weight (kg)
Scale
Designer Checked by Approved by
Stock nr.
Drawing nr.
Sheet
Size
Revision
IS0 tolerances and drawing rules
Tolerance:
Surface finish:
Welding:
ZR10/15-135 PF-1430x2200 Lastbilsmontage
-
2017-09-18 MJ EM-00427
-A3
1 /1
Z-Lyften Produktion AB
Drawn
CM
A CARGOTEC BRAND
Used on:
ZEPRO
Mat.Stock nr.
ZR 10/15-135 IE-0101
15
The lift has 16 lubrication points, see the encircled images below. On these images shows
the lubrication points on the lift’s right side and are represented with black numbers (1-8).
On the left side of the lift are the lubrication points mirrored and are represented in text and
images below with red numbers (9-16).
Begin by lubricating the points 8 and 16,
there the lift cylinders are attached to the tilt
links, while the lift is still in transport mode.
Then lower the lift without folding the
platform, much like the picture to the right
shows. In this mode, lubricate points 1-4 and
9-12
Lower the lift to the ground and fold out the
bridge, see the picture to the left.
Then lubricate points 5-7 resp. 13-15.
NOTE! Advantageously lubricate all the
points accessible at the respective position
of the lift. That is, the same point more than
once, but at dierent positions.
It only results in a better spread of the grease
around the axles if you lubricate the same
point at dierent positions of the lift.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
1
1
2
2
3
3
4
4
5
5
6
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A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentalto theinterestofZ-LyftenProduktionAB.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
1
1
2
2
3
3
4
4
5
5
6
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A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
Drawing interpretation unless otherwise
specified. All measures intends finished product
Title
Material
Dimension
Date
Weight (kg)
Scale
Designer Checked by Approved by
Stock nr.
Drawing nr.
Sheet
Size
Revision
IS0 tolerances and drawing rules
Tolerance:
Surface finish:
Welding:
Chassie detaljer ZR 15/20 ZR 15/20
-
2015-10-14 -EM-00366
A3
1/1
Z-Lyften Produktion AB
Drawn
CM
A CARGOTEC BRAND
Used on:
ZEPRO
Mat.Stock nr.
(1) (2)
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
Drawing inte rpretation unless otherwise
specified. All measures intends finished product
Title
Material
Dimension
Date
Weight (kg)
Scale
Designer Checked by Approved by
Stock nr.
Drawing nr.
Sheet
Size
Revision
IS0 tolerances and drawing rules
Tolerance:
Surface finish:
Welding:
Chassie detaljer ZR 15/20
ZR 15/20
-
2015-10-09 -
EM-00366
A3
1
/
1
Z-Lyften Produktion AB
Drawn
CM
A CARGOTEC BRAND
Used on:
ZEPRO
Mat.Stock nr.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjectto returnupondemand.It is not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
Drawing interpr etation unless otherwise
specified. All measures intends finished product
Title
Material
Dimension
Date
Weight (kg)
Scale
Designer Checked by Approved by
Stock nr.
Drawing nr.
Sheet
Size
Revision
IS0 tolerances and drawing rules
Tolerance:
Surface finish:
Welding:
Chassie detaljer ZR 15/20 ZR 15/20
-
2015-10-12 -EM-00366
A3
1/1
Z-Lyften Produktion AB
Drawn
CM
A CARGOTEC BRAND
Used on:
ZEPRO
Mat.Stock nr.
1
1
2
2
3
3
4
4
5
5
6
6
A
B
C
D
This drawingis propertyofZ-LyftenProduktionABandis loanedsubjecttoreturnupondemand.Itis not
tobereproducedoruseddirectly orindirectly in anywaydetrimentaltotheinterestofZ-LyftenProduktionAB.
Drawing interpreta tion unless otherwise
specified. All measures intends finished product
Title
Material
Dimension
Date
Weight (kg)
Scale
Designer Checked by Approved by
Stock nr.
Drawing nr.
Sheet
Size
Revision
IS0 tolerances and drawing rules
Tolerance:
Surface finish:
Welding:
Chassie detaljer ZR 15/20 ZR 15/20
-
2015-10-12 -EM-00366
A3
1/1
Z-Lyften Produktion AB
Drawn
CM
A CARGOTEC BRAND
Used on:
ZEPRO
Mat.Stock nr.
4, 10
6, 12
5, 11
3, 9
1
2
ZR 15/20-140/157
7, 13
8, 14
IE-0101
16
The tail lift has 14 lubrication points: Two for the cylinder, four for the lifting arm, four for the
tie rods, two for the hanger and two for the shackles: (See the circled pictures below) .On
these images shows lubrication points on the lift’s right side and for the lift cylinder and is
represented with black numbers (1-8).
On the lift left side sits the lubrication points mirrored and is represented in text and image
below with red numbers (9-14).
Start by lubricate the points (1, 4 and 10) while the lift is still
in transport mode, se the picture to the left. If the grease
nipple for the lift cylinder attachment to the support frame
(1) shouldn’t be suciently available: lowering the lift and
unfold the bridge and then raise the lift up to max position. If
possible, also lubricate the points (5 and 11), the axles for the
tie rods against the support frame, in this mode.
Operate the tail lift in the approximate
position and unfold the platform shown in
the picture to the right. Lubricate the points.
(2, 3, 6, 7, 9, 12, 13).
Lower the tail lift completely, as shown in
picture 1. to the left. Lubricate all points
except the point (1, 8 and 14), (that can not
be reached), one more time to get so good
dispersion of the grease as possible. Fold then
the the platform as shown in the next picture 2.
and lubricate the points 8 and 14.
View with raised
platform.
3, 9
SZL/SZN-1500/2000
1, 7
2, 8
4, 10 5, 11
6, 12
IE-0101
17
The lift has twelve lubrication points: two for each cylinder and four on the lift arm:
(See the oval images below with black frames). On these images shows the lubrication
points on the lift’s right side and is represented with black numbers (1-6).
On the left side of the lift are the lubrication points mirrored, and is represented in text and
images below with red numbers (7-12).
Note!! On this tail lifts the slide system are lubrication free
Lift cylinder against
support frame.
(View from behind).
Tilt cylinder and liftarm
against support frame.
(View from above)
Tilt cylinder against
platform (View from
behind with horizontel
platform)
Liftarm against
platform and lift
cylinder.
Tilt down the platform and fold out
the platform, see image to the left,
this for better reach the lubrication
points 3 and 9.
Operate the lift to working position and
higher it so the liftarm will be horizontal.
Tilt up the platform as much as possible.
See image to the right.
Lubricate all the points except points 3
and 9, that can be hard to reach in this
mode.
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Zepro Z 150 Service Instruction

Brand
Zepro
Model
Z 150
Type
Service Instruction
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