Pentagon HURRICANE PT10000E User manual

Category
Power generators
Type
User manual
ThankyouforyourpurchaseoftheHURRICANEPT10000Emodelgenerator.With
proper care and maintenance this generator will give you a reliable source of
electrical power in case of public utility outage and in areas where electrical power is
not available.
IMPORTANT - All persons that will operate this equipment must read
and become thoroughly competent with all operating procedures and
safety precautions.
ELECTRIC
GENERATOR
IMPORTANT
Read Unpacking
Instructions First
(Separate Sheet)
Copyright 2012DTX International
TM
INSTRUCTION MANUAL FOR USA
1
Quiet Running OHV
4 Stroke Engine*, 71dBA
Electric
Low Oil Shutoff
Gallon All Steel Fuel
Tank, 8
Full Power Panel with Circuit
Breaker Protection
Easy Starting
8.3
Hour Run Time*
Fully Isolated
Steel Roll Cage
AC and DC Circuit Protectors
UL Parts, Never-Flat Tires
3-in-1 Digital Meter (Voltage, Frequency,
Run Time)
DC 12v Output, AC120v, & AC240v Output
(2) 20 Amp 120v 3-Prong Sockets
(1) 30 Amp 120v/240V Twist-Lock Socket
(NEMA L5-30, 2-Pole/3 Wire)
New AVR System (Auto Voltage Regulator)
(1) 30 Amp 120v/240V Twist-Lock Socket
(NEMA L14-30, 3-Pole/4 Wire)
(1) 50 Amp 120v/240V Heavy Duty Socket
**Hurricane PT10000E has 16HP, rated or running wattage of 8000 Watts, surge wattage of 10000 Watts.
*Running time based on medium duty draw, running times may vary with heavy usage.
CUSTOMER SERVICE
Customer service and product support are available online at www.pentagontool.com.
WARRANTY AND RETURN POLICY
All Pentagon Tool generators are warrantied against defects in material and workmanship for a period
of one year for residential and personal use under normal conditions. Warranty is limited to
replacement parts.
All shipping damages must be claimed with the designated shipper. Check the shipping carton for
damage before signing the bill of lading.
If an item is opened and deemed to be defective within 30 days from the date of delivery, please
contact us at www.pentagontool.com for return instructions. A Pentagon Tool RMA is required when
returning defective merchandise.
Pentagon
Our return policy allows 30 days from the date of delivery to return products, provided it is new,
unused and in the original packaging as received. We highly recommend that the buyer thoroughly
inspect the purchased product before using it. We charge a 20% restocking charge on all returned
items. Return shipping is the responsibility of the buyer. We cannot accept returns for any reason
after 30 days from the date of delivery. A credit will be issued after the item is inspected and
accepted.
When returning your order please include a copy of your order
number with date purchased, your Tool RMA and the reason for the return.
Warranty shall not apply to: products which are used for a purpose other than which they were
designed for or which have been altered in any way that would be detrimental to the performance or
life of the product. Misapplication, misuse or negligence will revoke the warranty.
2
Copyright 2012 DTX International
IMPORTANT - All persons that will operate this equipment must read
and become thoroughly competent with all operating procedures and
safety precautions. Misuse of this equipment may result in death,
personal injury or property damage.
1.You will need this manual for the safety warnings
and precautions, operating, inspection, mainte-
nance and cleaning procedures, parts list and
assembly diagram. Keep your invoice with this
manual. Write the invoice number on the inside of
the front cover.
2.The warnings, cautions and instructions dis-
cussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors which
cannot be built into this product, but must be
supplied by the operator.
3.
Keep this manual and invoice in
a safe and dry place for future reference.
DANGER! run the generator in an
enclosed garage, cellar, excavation, boat, RV
compartment or any other type of enclosed
structure. Carbon monoxide, an odorless,
colorless, deadly gas may accumulate and cause
serious injury or death. If you start to feel dizzy or
nauseous while using your generator, shut it off
immediately and move to fresh air. Call for help,
you may have carbon monoxide poisoning. Use
in a well-ventilated outdoor area. Allow at
least 4 feet clearance on all sides of the genera-
tor.
4Your generator is air cooled. It is important the
you operate it in a well ventilated area.
Temperature should not exceed 104° F. ambient
(40° C).
5. Do
not let the generator get wet during operation.
Protect generator from rain, snow, running or
standing water. Do not approach a wet running
generator, serious injury from electrical shock can
occur.
6.When operating power tools outside, use an
outdoor extension cord marked "W-A" or "W".
These extension cords are rated for outdoor use,
and reduce the risk of electric shock.
7.Stay alert. Watch what you are doing, and use
common sense when operating a generator.
A
moment of inattention while operating the
generator may result in serious personal injury.
8 Do not
refuel near open flames , pilot lights, welders,
grinders or sparking electric tools. Allow engine
to cool before refueling. Avoid spills, clean up if
NEVER
ONLY
Do not operate generator in wet conditions.
Do
not use a generator while tired or under the
influence of drugs, alcohol, or medication.
Never refuel while generator is running.
.
.
SAFETY PRECAUTIONS
necessary.
9.
Do not attempt
to force a small generator to do the work of a
larger industrial generator. Choosing the right
generator for the right job will improve efficiency
and ensure the overall safety situation. Best
results are ensured when the generator is
operating at the rate for which it was designed.
10Do not use this
generator for a purpose for which it was not
intended.
11.
Any generator that
cannot be controlled with the Power Switch is
dangerous and must be repaired.
12.
Such
preventive safety measures reduce the risk of
starting the generator accidentally.
13Do not use a
damaged generator. Tag damaged generators
Danger do not use until repaired.
14
Service or maintenance
performed by unqualified personnel could result
in injury.
Do not smoke near refueling area.
Do not overload the generator. Use the correct
generator for your application.
Do not modify this generator.
Do not use the generator if the Power Switch
does not turn it on or off.
Make sure the Power Switch is in its "OFF"
position and disconnect the spark plug wire
before making any adjustments, changing
accessories, or storing the generator.
Maintain generators with care.
Only qualified repair personnel should perform
generator service.
.
.
.
15
Generators create sparks which may ignite dust
or fumes.
16
Provide barriers or shields as needed
for their protection.
17
Loose clothes, jewelry, and long hair can be
caught in moving parts.
18
.
.
.
.
.
Do not operate generators in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust.
Keep children and pets away while operating a
generator.
Dress properly; do not wear loose clothing or
jewelry. Contain long hair; keep hair, clothing,
and gloves away from moving parts.
WARNING: The exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm
Copyright 2012 DTX International
3
IMPORTANT - All persons that will operate this equipment must read
and become thoroughly competent with all operating procedures and
safety precautions. Misuse of this equipment may result in death,
personal injury or property damage.
SAFETY PRECAUTIONS, WARNINGS & DANGER NOTICES
Copyright 2012DTX International
Be sure to read and heed the following precautions and warnings located on your generator.
Failure to heed these warnings may result in serious injury or death. NEVER operate your
generator indoors; operate only in well-ventilated outdoor LEVEL locations. ALWAYS ensure
generator is properly grounded before use. DO NOT run generator in rainy or wet conditions.
Keep out of reach of children or unqualified individuals. touch bare wires, receptacles
or outlets.
DO NOT
WARNING:
Avoid all open
flames which may cause vapors to ignite.
During operation, generator may
discharge highly flammable and explosive gases that
may cause severe burns or death.
4
GENERATOR SPECIFICATIONS
Copyright 2012DTX International
5
Model Start Type Fuel Tank Oil Capacity Ignition Displacement Noise Engine Run Time*
4-stroke OHV single
cylinder with forced
air cooling system
8hrs.
<71dB37 fl. oz.
(1.1 liters)
419 cc
non-contact
transistor
PT10000E Electric 8.3 gal.
(31.42 liters)
*Based on 50% load
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
E.P.A. STANDARD
BCSGS.4202SC
ECOLOGY CONSCIOUS TECHNOLOGY
Model Rated Wattage Surge Wattage Voltage Frequency Phase DC Voltage DC Amps
PT 10000E 8000W 10000W 120/240V 60 Hz Single 12V 18
Pentagon Tool PT10000E meets Federal EPA emission standards.
1.
3.
4.
5.
7.
9.
WARNING!
If the generator is installed indoors
DO NOT INSTALL
INDOORS.
If the generator is installed outdoors
Never lift the generator using the engine
or alternator lifting lugs.
Before using the generator, read
and understand the engine manufacturer's
Operation, Maintenance, and Parts manual.
Also, read the safety precautions in this
manual. These should always be followed to
reduce the risk of personal injury and
damage to equipment.
Ensure installation meets all applicable
safety, local and national electrical codes.
Have installation performed by a qualified,
licensed electrician and building contractor.
,
exhaust fumes must be piped out of the
building using leak-free, heat-resistant
piping. Pipes and silencer should not be
made of any flammable materials, nor should
they be installed near any flammable
materials. Generator exhaust fumes must be
within legal limits, including all local codes
and ordinances.
, it
must be weatherproofed and should be
soundproofed. It should not be run outdoors
without protection for both the generator and
wiring conduit.
Connect lifting
equipment to the frame of the generator.
Before lifting the generator, ensure the lift
rigging and supporting structure are in good
condition, and are rated to lift such a load.
The supporting floor/ground surface
, and strong enough to safely hold
the weight of the generator. If the
floor/ground surface is not level, strong cross
members should be placed under the full
length of the generator frame at its low side.
For trailer installation, the generator should
be mounted on the center point of the trailer,
over the wheels.
All connections and conduits from the
generator to the load must only be installed
in compliance with all relevant local, state,
and federal electrical codes and standards,
and other regulations where applicable.
Check with a qualified electrician.
The generator must be properly earth-
grounded by a qualified electrician in
accordance with all relevant electrical codes
2.
6.
8.
MUST
BE LEVEL
IMPORTANT - All persons that will operate this equipment must read
and become thoroughly competent with all operating procedures and
safety precautions. Misuse of this equipment may result in death,
personal injury or property damage.
OPERATING PRECAUTIONS and standards before operation.
If an extension cord is used to provide power to a
tool, make sure to use only UL® approved cords
having the correct gauge and length.
Do not attempt to connect or disconnect load
connections while standing in water, or on wet or
soggy ground.
Do not touch electrically energized parts of the
generator and interconnecting cables or conduc-
tors with any part of the body, or with any non-
insulated conductive object.
Connect the generator only to a load or electrical
system that is compatible with the electrical
characteristics and rated capacities of the genera-
tor.
Keep all electrical equipment clean and dry.
Replace any wiring where the insulation is racked,
cut, abraded or otherwise degraded. Replace
terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
10.
11.
12.
13.
14.
(See page 9)
15.Ensure that the generator is properly grounded
before use
16.
17.
18.
. NEVER connect directly to a house or
building electrical system without an electrician
qualified to install the generator. Make sure that all
connections comply with local codes.
Failing to comply with this warning
could result in a power backflow which could
seriously injure or kill electrical or utility personnel.
If you are using this generator in highly conductive
work areas such as around metal plating or a steel
deck, be sure to use
Generator can reach temperatures as
high as 150 degrees F (65 degrees C). Heed
temperature warning labels on machine. Allow to
cool before touching.
Become familiar with this manual and all safety
precautions and warnings. Do not overload.
Disconnect malfunctioning devices and do not
exceed wattage capacity.
DANGER!
CAUTION!
Misuse can shorten the life of your generator.
a ground fault circuit inter-
rupter (GFCI), available with some extension
cords.
Copyright 2012 DTX International
6
GENERATOR COMPONENTS AND PACKAGE CONTENTS
The following tools should be included in your generator package:
(1) Phillips-head screwdriver (A)
(1) Hex-head wrench (B)
(1) Spark plug wrench (C)
COMPONENTS & FEATURES
Before operating your generator, be sure to become familiar
with all usage instructions and the components listed
below:
1. Choke lever/rod-
CLOSED
Regulates engine air intake. When starting
your generator for the first time, or when its cold, pull the chock
rod out toward the position.
2. 3-in-1 digital meter-
3. Voltage Selector
Note: MUST
CAUTION! Be sure to move the AC Circuit Breaker into the
OFF position before making a voltage selector change. Failing
to do this may damage your generator.
4. 120 Volt AC receptacle-
5. 120/ 240 Volt AC receptacle-
6. AC Circuit breaker
OFF
ON OFF
7.Ground terminal-
8. Fuel valve-ON OFF
9. Fuel valve-O O
10. Low Oil Alert-
Reads voltage, frequency, run time.
-switch between 120V only and 120V/240V.
If you have devices connected to any of the 4-pronged
sockets you have the voltage selector set to 120V/240V.
You can use 120V sockets AND 240V sockets with this setting, but
only 120V sockets when your setting is 120V.
Use to connect electrical devices that
run 120 Volt, 60 Hz, single phase, AC current (2¡Áduplex GFCI).
Receptacle to connect electrical
devices running 120/240 Volt, 60Hz, single phase, AC current
(NEMA L14-30).
- Reset switch protecting generator from
overload. If you have a device malfunctioning at a socket the
switch will turn at once. Make sure that its draw does not
exceed that of the generator and switch the circuit breaker back
to run the device. Turning the circuit breaker to will
automatically stop the generator.
Grounding wires connection point to ensure
proper grounding of generator.
Controls flow of fuel to engine. When ,this lever
allows gas to travel from the fuel tank to the carburetor. Turn
when generator is off.
Controls flow of fuel to engine. When N,this lever
allows gas to travel from the fuel tank to the carburetor. Turn FF
when generator is off.
Will
automatically turn off engine if oil
level is too low. ALWAYS check oil
levels before starting generator or if
you are having trouble.
11. C Circuit breaker-
ON
12. DC Circuit breaker-
13. l2V DC receptacle CAUTION!!
NEVER
15.Recoil starter- Note:
AFailsafe shutoff for AC sockets
20A/120V and 30A/120V when overloaded.Make sure the
device youre trying to run is not faulty or has a load rating too
high for the circuit and then reset to .
Failsafe shutoff for DC socket when
battery is bad, connections are incorrect or the socket is
overloaded.
- Receptacle only for charging 12 Volt
automotive-type batteries. To avoid damage to
vehicle being charged or generator, try to start vehicle
when generator is running or cables are connected to vehicle.
Pull-cord for starting engine. Avoid
allowing pull cord to snap back quickly after starting or when
releasing cord. Your cord may be damaged.
14Engine Key- ON OFF OFF
START. ON OFF.
. Used to turn engine and . Your
generator key can only be inserted or removed in the
position. To start using your electric or recoil starts, turn the key
to Once running, turn the key to to run the
generator. To stop the generator, turn the key to
Copyright 2012 DTX International
7
ABC
.While not required, you may elect to install the wheel kit that is included
with your generator. To do this, follow the instructions below:
1.On a level surface, elevate your generators cage on wood or cement
blocks to make it easier to assemble your wheel kit.
2.Attach the support leg to the cage using the cap screws and lock nuts
provided (See Figure aa).
3.Attach the axle to the cage using the cap screws and lock nuts provided
(See Figure bb).
4. Place
(See Figure cc,
Figure dd, Figure ee). Make sure the wheels air valve is
accessible. Install the wheel with the valve facing out.
5. Attach the handles to the cage using the cap screws and lock nuts
provided (See Figure ff, Figure gg).
6. Double check that all screws, lock nuts and pins are secure.
Note:
a wheel over the axle, then slide a flat washer over the axle.
Tighten down the wheel with the retaining pin provided
Note: Inflate your tires to between 15-30 PSI
GENERATOR WHEEL & STARTER CABLES ASSEMBLYKIT
Copyright 2012 DTX International
8
To connect the battery starter cables, thread
the cables under the generator tank, then
connect the positive cable to the positive
terminal and the negative cable to the nega-
tive terminal. To disconnect, always remove
the negative terminal first.
Figure aa
Figure bb
Figure ee Figure ff Figure gg
Figure cc Figure dd
NOTE: WHEELS AND ASSEMBLY MAY VARY
RECOMMENDED OIL USAGE AT STARTING TEMPS
30
10W-30
SYNTHETIC OIL
40 60 80 10032200-20
°F
°C-30 -20 -10 0 10 80 30 40
5W-30 or 10W-30
Engines shipped from Pentagon Tool have oil in
crankcase. Do not
over-fill. Use a high quality detergent oil classified "For
Service SJ" or higher. Do not use special additives.
Choose the SAE viscosity grade of oil from the
Recommended Oil Usage At Starting Temps chart below.
Choose the oil that matches the starting temperature
anticipated before the next oil change.
DO NOT
Before starting engine, fill with oil.
Do not
mix oil with gasoline, do not use 2-stroke gasoline
engine oil.
OIL RECOMMENDATIONS
Note: Synthetic oil meeting ILSAC GF-2, API certification
mark and API service symbol (shown here) with "SJ/CF
ENERGY CONSERVING" or higher, is an acceptable oil at
all temperatures. Use of synthetic oil does not alter
required 0il change Intervals.
CHECK ENGINE OIL - EACH USE - BEFORE
STARTING ENGINE
(Oil capacity is 37 fluid oz. or 1.1 liter.)
.
SAE
5W-30
FOR
GASOLINE
ENGINES
Air cooled engines run hotter than automotive engines. The
use of non-synthetic multi-viscosily oils (5W-30, 10W-30,
etc.)in temperatures above 40° F (4 ° C) will result in higher
than normal oil consumption. When using a multi-viscosity
oil, check oil level more frequently. SAE30 0il, if used below
40°F(4°C),will result in hard starting and possible engine
bore damage due to inadequate lubrication.
CHECK OIL FREQUENTLY
IMPORTANT STEPS BEFORE USE
5W-30
Recommended Oil:
SAE 10W-30
1.Tank capacity is 8.3 U.S. gallons.
2.Use clean, fresh, lead-free, regular gasoline with a
minimum of 87 octane.
3.Purchase fuel in quantity that can be used within 30
days. Do not use old gas.
4. Avoid getting water, oil or dirt mixed with the gasoline.
5. Do not fill to top of tank. Leave room for gasoline to
expand. Check fuel gauge on top of tank for current
fuel level.
6.Do not store gasoline in the tank for extended periods
of time.
7.Be sure to wipe up any gasoline spills before starting
the engine.
8.make sure that the generator is on a level
surface when fueling.
ALWAYS
FUEL RECOMMENDATIONS
WARNING; Gasoline fumes are
extremely flammable.
DO NOT SMOKE
Under certain
conditions fumes can travel many
feet and take some time to dissipate. These
fumes can be ignited by many sources such as;
open flame, pilot lights, cooking stoves, sparks
from electric and battery operated tools, sparks
from metal hitting a hard surface, static
electricity from carpet or curtains, friction from
shoes rubbing a hard surface, heat and sparks
from other gasoline engines and many others.
near the generator while
refueling is taking place. A few minutes of
common sense and precaution can help avoid
unfortunate incidents.
1. Place engine on level surface and clean around oil fill
cap.
2. Remove dipstick/cap, (see figure C) wipe with clean
cloth, check oil level on dipstick as shown.
3. Oil should be at FULL mark. (see figure B) If additional
oil is required, add slowly.
4. Replace and tighten dipstick/cap firmly before starting
engine.
DO NOT OVERFILL. Overfilling with oil may cause:
1. Smoking exhaust.
2. Hard starting.
3. Spark plug fouling.
4. Oil saturation of air filler
INITIAL OIL FILL
Copyright 2012 DTX International
9
To ground the generator, first:
1. Tighten the grounding wing nut onto a grounding wire
(see figure D).
2. Attach the other end of the grounding wire to a
grounding rod (brass or copper) that is driven into the
earth.
3. Since grounding codes may vary depending on location,
please consult a local electrician to find out about codes for
GROUNDING THE GENERATOR
Whether this is the first time you will be using your
generator or not, follow the checklist below before EACH
use to ensure best maintenance and safety practices.
1. Place engine on level surface and clean around oil fill
cap.
2. Remove dipstick/cap, (see figure C) wipe with clean
cloth, check oil level on dipstick as shown.
3. Oil should be at FULL mark. (see figure B) If additional
oil is required, add slowly.
4. Replace and tighten dipstick/cap firmly before starting
engine.
1. Use clean, fresh, lead-free, regular gasoline with a
minimum of 87 octane.
2. Do not fill to top of tank. Leave room for gasoline to
expand. Check fuel gauge on top of tank for current
fuel level.
3. make sure that the generator is on a level
surface when fueling.
4. Be sure to wipe up any gasoline spills before starting
the engine.
1. T
2. Do not fill to top of tank. Leave room for gasoline to
expand. Check fuel gauge on top of tank for current
fuel level.
3.
Check the oil:
Check the gas:
Ground the generator:
ALWAYS
ighten the grounding wing nut onto a grounding wire.
Attach the other end of the grounding wire to a
grounding rod (brass or copper) that is driven into the
earth.
IMPORTANT STEPS BEFORE USE
Copyright 2012 DTX International
10
DANGER! Failure to ground your generator
properly can result in serious injury, shock or
electrocution! Please follow the recommended
grounding guidelines for your locality. Check
with a certified electrician.
PRE-START CHECKLIST
WARNING:
The generator must be properly
grounded. Failure to properly ground
the generator can result in electrocution.
Ground the generator by attaching a stranded
copper No. 12 AWG wire to the grounding nut
located on the control panel. (figure D) The
grounding wire should be connected with a
clamp to a brass or copper rod that is driven
into the earth. Consult a qualified electrician to
insure a safe and proper grounding.
Your generator has a system ground that is not
connected to the AC neutral wire
WARNING: To avoid back feeding into utility systems,
isolation of the residence electrical system is
required. Before temporary connection of the
generator to the residence electrical system, turn off
the main service disconnect. Consult a qualified
electrician before use.
Figure D
STARTING & STOPPING THE ENGINE
1. Follow the guidelines on page 10
(Grounding the Generator).
2.
(located on top of
gas tank) for
adequate amount of
fuel for task. Inspect
tank for leaks. If the
tank is even seeping
a small amount of gas discontinue use until repaired.
Wipe up all spilled gas before starting engine. If gas
spills down in engine area, allow adequate time
gasoline to evaporation.
3.
4. Unplug any device or feed
from the control panel. Switch the AC Circuit Breaker
to
5. When
engine fires, you can adjust the choke for running.
First, be sure that your generator is properly
grounded.
Check fuel gage
Next turn the fuel valve to the ON position.
Make sure there are no electrical devices pulling
power from the generator.
OFF.
Move the choke to the CLOSED position.
6.
7. You
may need to hold the key in this position for 1-5
seconds until the generator has started but
hold in this position longer than 5 seconds. You may
damage your generator. If it fails to start, wait for 15
seconds and try again.
Once started, move the key to the position. If you
notice that the starter sounds sluggish, you may need
to recharge the battery.
8. When using the recoil start,
pull the cord slowly until
you feel tension or
resistance, then pull the
cord quickly to start the
generator.
once engine starts;
to get the longest life from your recoil start, treat cord
gingerly and refrain from allowing it to snap back into
place. You may need to repeat this step a few times to
initiate engine start. (If you still cannot start your
generator, please see the Troubleshooting Guide on
page 25).
Correctly connect the battery cables.
Move the engine switch to the START position.
DO NOT
ON
Note: Do not release cord
quickly
Allow the engine to run for 1-2 minutes and then
move the choke lever half way between OPEN and
CLOSED. Wait 20 seconds and move the choke
lever to the OPEN position.
1. Check and double check your electrical devices to
ensure that they are
2.
Refer to the chart (Figure E) for average wattage
reported from devices you may encounter. Most
electrical devices will have the wattage requirements
imprinted somewhere on the appliance. If the
requirements are reported in volts and amps you may
calculate the watts by this formula.
Be sure that the total running wattage of your
appliances does not exceed the running wattage of
your generator.
It is better
to combine totals that are less than the running rated
wattage than to risk overload.
OFF.
Before connecting electrical devices to your
generator you must calculate the wattage draw the
devices will pull. Your electrical devices must not
add up to more than the running wattage.
NOTE: The generator is designed to run at
maximum surge for a short period of time. That
will allow a motor to start up without stalling the
generator. Some appliances require short bursts
of surge wattage to start or run their motors.
Watts= Amps x Volts
DO NOT COMBINE RUNNING
WATTAGES THAT TOTAL THE SURGE WATTAGE
OF YOUR GENERATOR AND ATTEMPT TO
OPERATE.
If you find that your combined load will exceed the
rating of your generator, you may need to group one
or more devices on a separate generator.
HURRICANE :
Running Wattage: 8000
Surge Wattage: 10000
PT10000E
USING THE GENERATOR (AC)
Copyright 2012 DTX International
Allow engine to warm up before pulling current from
the generator.
STOPPING THE ENGINE
OFF
OFF.
OFF.
OFF
1. Set the AC Circuit Breaker to and disconnect
battery cables.
2. Turn the Engine Key to
3. Turn the Fuel Valve Lever to
You can also turn the Engine Key to in an
emergency.
11
3. Plug the
devices into the proper receptacles. Standard 120 volt,
single phase, 60 Hz loads only in the 120 Volt
receptacles.
All 120/240 Volt, single phase, 60 HZ loads with NEMA
L14-30 male plug to the120/240 Volt receptacle (See
Figure F below).
4.
Make sure electrical devices are turned off.
Switch the circuit breaker into the position
5.
ON .
Introduce electrical devices according to load.
Heaviest wattage first, then add in lower wattage
devices.
CAUTION: Do not attach 50Hz or 3-phase
loads to your generator.
USING THE GENERATOR
Copyright 2012 DTX International
Tool or ApplianceRatedWattsSurge Watts
Electric Water Heater (40 gal)40000
Hot Plate25000
Saw-Radial Arm20002000
Electric Stove15000
Saw-Circular15001500
Air Compressor (1 HP)15003000
Window Air Conditioner12001800
Saw12001200
Microwave10000
Well Water Pump10001000
Reciprocating Saw9601040
Sump Pump8001200
Refrigerator Freezer8001200
Furnace Blower8001300
Computer8000
Electric Drill600900
Television5000
Deep Freezer500500
Garage Door Opener4800
Stereo4000
Box Fan300600
Clock Radio3000
Security System1800
DVD Player1000
Common Light Bulb750
(running)
Miter-
Figure E
These figures are common estimates, for actual wattages
consult your appliances manual.
POWER CORD INFORMATION
WARNING!
To avoid damage to your machine, be sure to
switch the circuit breaker OFF before changing
the Voltage Selector Switch.
The voltage selector switch switches the main power
of the generator into an 120V only mode or a
120V/240V mode.
In order to use a 240V appliance, you must have the
selector set to 120V/240V mode. 120V appliances
may be operated in either mode.
You may use both 240V and 120V devices
simultaneously while in the 120V/240V mode,
.
To ensure that a balanced load is provided by the
two main generator circuits, its to your benefit to
understand which sockets are supplied in pairs
when the 120V/240V selector is chosen. In Figure F,
the first circuit supplies sockets 2 and 5; the second,
sockets 1 and 4. Total rated amp draw is 65A.
but
do not use a 240V device in the 120V mode
VOLTAGE SELECTOR SWITCH
INFORMATION
MINIMUM EXTENSION CORD GAUGE - 120 VOLT
EXTENSION CORD LENGTH
(At Full Load) 0-25
16
16
14
12
10
25-50
16
16
14
12
10
50-100
16
14
12
10
10
100-150
12
10
-
-
-
150-200
12
-
-
-
-
0-5
5.1 -8
8.1-12
12.1-15
15.1 -20
AMPS
Figure A
When using extension cords make sure that the cord
is rated slightly higher than is recommended for the
device you want to run.
Cords that are too thin or that are too long can
diminish the power flowing from your generator.
Follow the table below (Figure A) for some basic
recommendations for extension cord length.
12
ON ON
OFF
ON
OFF
ON
OFF
Figure F
IMPORTANT:
If you are charging a battery
that is installed in a vehicle, first
disconnect the vehicle ground
from the negative terminal.
To attach a 12V battery to the
DC receptacle:
1.Connect the positive end of the charging cable or
wire to the positive end of the battery to be charged.
Connect the negative end of the charging cable or
wire to the negative end of the battery to be charged.
2. Next, connect the plug end of the charging cable to
the DC receptacle of the generator.
3.Start your generator.
In the event of an overload or wiring issue, the DC
circuit breaker will be tripped.
DO NOT reset the DC circuit breaker until you have
checked the cables connection and waited for 15
minutes. Once you have confirmed that all
connections and wiring is good, start your generator
again.
USING THE GENERATOR (DC)
Copyright 2012 DTX International
WARNING:
WARNING:
CAUTION:
Do not use the DC receptacles to charge
anything other than a 12V automotive type
battery.
NEVER attempt to jump start a car with the
generator.
Batteries contain acid and can become highly
explosive when charged. Refrain from
smoking or exposing batteries to open
flames. ALWAYS wear protective clothing,
safety goggles and gloves when recharging
batteries. Flush skin with water that comes
into contact with battery acid; flush eyes with
water and consult a physician immediately. If
you swallow battery acid, drink some milk
and consult a physician immediately.
DC output terminal (red) +, positive
DC output terminal (black) -, negative
DISCONNECTING THE DC CABLES
1.Turn off the generator
2.Remove the DC plug from the generator DC
socket
3.Disconnect the positive end of the charging cable
from the positive battery terminal.
4.Disconnect the negative end of the charging cable
from the negative battery terminal.
5.Reconnect the ground wire to the batterys
negative terminal.
.
.
THE DC CIRCUIT BREAKER
TRANSPORTATION AND STORAGE
For storage and transportation, use the following
procedures and recommendations:
1.If you are storing generator from 1-2 months then
fill with fresh gas and a gas conditioner
2.If you are storing generator from 2 months to a
year, then perform #1 and drain the fuel filter cup
and the carburetor float bow
3.If you are storing generator for 1 year or more,
then perform the first two steps and change the
engine oil
4.Store in a clean, cool, dry place and ensure that
the generator has at least 4 feet of clearance on all
sides
.
.
. Unscrew and removethe spark plug, then
add a small amount of oil (same oil as goes in
engine) into the cylinder head (approx. 2 teaspoons
or 1 tablespoon). Slowly pull the recoil starter to help
the oil move through the head. Screw spark plug
back in.
.
WARNING:
CAUTION:
Do not touch the generator until you have
allowed it to cool. Touching the generator
soon after shut off can result in burns or
other injuries.
Never store your generator in areas of high
heat or with fuel in the tank for long periods
of time. Older gasoline, especially gasoline
with ethanol, can become unstable quickly
and make it more difficult to start your
generator.
Always disconnect the spark plug wire
when storing.
Store in a cool, dry place.
13
GENERATOR MAINTENANCE AND
THE HOUR METER
Copyright 2012 DTX International
Performing regular maintenance, especially oil changes, is
Important to long trouble free generator life. During
prolonged power outages it is easy to lose track of exactly
how many hours the generator has been in operation
between oil changes. We have installed an hour meter to
assist you in remembering to perform routine maintenance
at recommended manufacturers guidelines.
Always make sure the Switch is in its
position. Disconnect the spark plug wire from the
engine and allow sufficient time for the engine and
generator to completely cool before performing any
inspection, maintenance, or cleaning. Never carry out any
maintenance procedure while the machine is running.
CAUTION!ON/OFF
OFF
Be sure to check the overall condition of your
generator.
Never use damaged equipment.
Remember to check the oil level in the generator's
engine.
Make sure that there are no parts that are
cracked, broken or misaligned. Be sure that moving
parts are not impacted or bound in any way. Inspect the
electrical wiring for obvious signs of wear or damage. If
abnormal noise or vibration occurs you should diagnose
and resolve the problem before further use.
Refer to the engine manufacturer's Operation,
Maintenance, and Parts Manual for specific information.
The amount of preventative upkeep and
maintenance for any generator will depend upon the
amount of use.
NO:
BEFORE EACH USE
Task
MAINTENANCE RECORD
Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Task Hours Date Initials
Recommended Maintenance Schedule
Air Filter: Check each use, clean every 50 hrs/3 months
Engine Oil: Check each use, change and replace every 20 hrs/1 month
Fuel Tank & Filter: Clean every 100hrs/6 months
Spark Plug: Check/ clean every 100hrs/6 months
Fuel Filter Cup: Check/clean every 100hrs/6 months
Spark Arrester: Check/ clean every 100hrs/6 months
Combustion Chamber: Clean every 500 hrs.
14
Idle Speed: Check and adjust yearly
Valve Clearance: Check and adjust yearly
Fuel Tube: Clean every 100hrs/6 months
.
You should check the oil in your generator before every
use. To do this:
1.As with any maintenance or operating procedure,
make sure your machine is on an even, level
surface
2.Remove the oil dipstick (see Figure G)
3.Wipe off any oil on the dipstick with a clean dry cloth
and reinsert the dipstick into the oil filler hole.
Remove again and check the level of the oil on the
dipstick. If the oil level is low on the stick, or does
not appear, you will need to fill the oil crankcase
(see next section below).
4.Replace the oil dipstick and screw tight when done.
.
.
CHECK THE GENERATOR OIL
If water or contaminants have entered your oil
crankcase, or if it is time for a scheduled oil change,
follow the steps below to drain your oil:
1.First, place a pan beneath the generator to catch
the oil as it drains.
2.Remove the oil drain plug located beneath the
oil filler hole (see Figure I) and allow the oil to
drain
3.Once oil has drained completely replace the oil
drain plug with the wrench.
4.To refill the oil, first, make sure your machine is
on an even, level surface
. Use a 10mm hex-head wrench.
.
Copyright 2012 DTX International
You should check the
oil in your generator
before every use.
Follow the maintenance
schedule for changing
your oil as shown on
page 12. The
generator is equipped
with a low oil automatic
shutoff which will not
allow the generator to
run on insufficient oil levels. If your oil level is too low
but it is still not time for an oil change, bring the oil level
in the crankcase to the full level.
Note: The oil capacity of your generator is 37 fl.
ounces.
CHANGING OR ADDING OIL
Figure H
5.Remove the oil dipstick (see Figure G)
6.Once oil has drained completely replace the oil
drain plug with the wrench.
7.With the aid of
(see Figure H).
8. Please dispose of oil properly. Never pour
down drains or storm drains.
.
a funnel, add high detergent motor
oil to the generator. See page 9 for
recommendations (for most uses, SAE 10W-30).
Check to see that the levels are near the top of the
crankcase
CLEANING THE GENERATOR
You may clean the outside of your generator with a
clean cloth, pressurized air, a soft bristle brush or
vaccuum.
NEVER clean with water, as this may enter engine
parts and compromise the life of your generator.
15
Figure G
Figure I
FILLER CAP DRAIN PLUG
Air cleaner maintenance is important to ensure proper
airflow into the generators carburetor. Follow the
maintenance schedule for checking and cleaning your
air cleaner as shown on page 14.
NEVER RUN THE GENERATOR WITHOUT THE AIR
CLEANER AS THIS WILL CAUSE SEVERE DAMAGE
TO THE GENERATOR.
1.First, unclasp the springs on the bottom and top of
the cleaners cover (see Figure J).
2.Remove the meshy components inside the air
cleaner case
3.Wash with soapy warm water and let dry. Then coat
and soak in engine oil and squeeze out any excess
before returning to the air cleaner case.
4.Replace the cover and spring clasps.
.
MAINTAINING THE AIR CLEANER
Copyright 2012 DTX International
DRAINING THE FUEL TANK
To inspect the spark plug, first:
1.Remove the spark plug cap and unscrew the spark
plug using the spark plug wrench (See Figure K).
2.Look at the spark plug and check for defects such
as cracks or chips. If any of these defects are
visible, replace with a new spark plug
3.Next, measure the spark plug gap, which
4.If you are not replacing the spark plug, clean around
the base of the one to be reused and then reset the
gap. Screw the plug back in, using the spark plug
wrench and replace the plug cap. Make sure the
plug is secure! Loose plugs can overheat and
damage your engine.
. Use a
F6RTC
spark plug such as NGKBPR5ES.
should be
0.7-0.8 nun (0.028-0.031 in). See Figure K.
MAINTAINING THE SPARK PLUG
CLEANING THE FUEL FILTER CUP
The fuel filter cup helps to
strain out dirt and
impurities that are
attempting to get into the
engine. To clean this cup:
1.First, move the fuel
valve to
2.Use a wrench to
remove the cup, filter
and O-ring from the fuel valve (see Figure L,
below).
3.Clean the cup, filter and O-ring with a non-
flammable solvent and then replace.
4.Check for leaks by turning the fuel valve to . If
you see a leak, turn the fuel valve back to
and reseat the assembly.
OFF.
ON
OFF
Figure L
If you are storing your generator for long periods of
time you should drain the gas tank to avoid starting
trouble the next time you attempt to use it. To do this:
1.First, move the fuel valve to and remove the
fuel filter cup (see above and Figure L). Empty the
cup of any fuel present.
2.Place a drain pan or container underneath the
generator to contain the gas to be drained, then
turn the fuel valve to
3.Once all gas has drained, turn the fuel valve back
to the position. Wipe any excess gas from the
body of your generator and replace the fuel filter
cup.
OFF
ON.
OFF
16
Figure K
Figure J
ELEMENT
COVER
SPRING
COVER
SPRING
AIR CLEANER
COVER
FUEL VALVE LEVER
FUEL RLTER
O-RING
SEDIMENT CUP
CHANGING THE CARBON BRUSH
Copyright 2012 DTX International
17
Your generator comes with a 3-in-1 Hour Meter. To
check setting on the meter, use the following steps:
1. Press the black button on the display (shown
inside the red circle in the photo, right).
2. Pressing once will show the Voltage, pressing
twice will show the Hz and pressing 3 times will
show the running hours.
Press Once = V oltage
Press Twice = Hz
Press Third T ime = Running Hours
READING THE 3-IN ONE METER
CHANGING THE AUTOMATIC VOLTAGE REGULATOR
Copyright 2012 DTX International
18
Copyright 2012 DTXInternational
PT10000E
120V/240V GENERATOR SET WIRING DIAGRAM
PT10000E DETAIL VIEW AND PARTS LIST
Copyright 2012 DTX International
20
Note: Your muffler design may vary
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Pentagon HURRICANE PT10000E User manual

Category
Power generators
Type
User manual

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