CUMMINS QSB6.7 CM2350 B105 Owner's manual

Owners Manual

QSB6.7 CM2350 B105

Cummins Inc.

Box 3005

Columbus, Indiana, U.S.A., 47202

Registered Office

Cummins Ltd.

49 - 51 Gresham Road,

Staines,

Middlesex TW18 2BD,

England

Registration 573951 England

Cummins Inc.

Bulletin 4332780

Printed in U.S.A. 02-SEPTEMBER-2015

Cummins Customer Assistance Center

1-800-DIESELSTM (1-800-343-7357)

APPLICABLE ONLY IN U.S.A. AND CANADA

Cummins Customer Assistance Center

1-800-DIESELSTM (1-800-343-7357)

APPLICABLE ONLY IN U.S.A. AND CANADA

353629_Cummins_Cov.indd 1 9/10/15 9:43 AM

To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https://store.cummins.com

Owners Manual

QSB6.7 CM2350 B105

Cummins Inc. Printed 02-SEPTEMBER-2015

To buy Cummins Parts and Service Manuals, Training Guides, or Tools go to our website at https://store.cummins.com

Foreword

This manual contains information for the correct operation and maintenance of your Cummins® Product.

Read and follow all safety instructions. Refer to the WARNING in the General Safety Instructions in Section i -

Introduction.

Keep this manual with the equipment. If the equipment is traded or sold, give the manual to the new owner.

The information, specifications, and recommended maintenance guidelines in this manual are based on information in

effect at the time of printing. Cummins Inc. reserves the right to make changes at any time without obligation. If you

find differences between your product and the information in this manual, contact your local Cummins Authorized

Repair Location or call 1-800-DIESELS (1-800-343-7357) toll free in the U.S. and Canada.

The latest technology and the highest quality components were used to produce this product. When replacement parts

are needed, we recommend using only genuine Cummins® or ReCon® exchange parts.

NOTE: Warranty information is located in Section W. Make sure you are familiar with the warranty or warranties

applicable to your product.

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Table of Contents

Section

Introduction ........................................................................................................................................................ i

Engine and System Identification .................................................................................................................... E

Operating Instructions ...................................................................................................................................... 1

Maintenance Guidelines .................................................................................................................................... 2

Service Literature .............................................................................................................................................. L

Maintenance Specifications .............................................................................................................................. V

Warranty ............................................................................................................................................................. W

Back .................................................................................................................................................................... back

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Important Reference Numbers

Fill in the part name and number in the blank spaces provided below. This will give you a reference whenever service

or maintenance is required.

Name Number Number

Engine Model

Engine Serial Number (ESN)

Control Parts List (CPL)

Fuel Pump Part Number

Electronic Control Module (ECM)

Electronic Control Module Serial Numbers (ECM)

Filter Part Numbers:

• Air Cleaner Element

• Lubricating Oil

• Fuel

• Fuel-Water Separator

• Coolant

• Crankcase Ventilation

• Cummins Particulate Filter

Governor Control Module (GCM) (if applicable)

Belt Part Numbers:

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•

Clutch or Marine Gear (if applicable):

• Model

• Serial Number

• Part Number

• Oil Type

• Sea Water Pump

- Model

- Part Number

QSB6.7 CM2350 B105

Section i - Introduction Page i-a

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Section i - Introduction

Section Contents

Page

Acronyms and Abbreviations ...................................................................................................................................i-37

General Information...................................................................................................................................................i-37

General Safety Instructions ........................................................................................................................................i-9

Aftertreatment............................................................................................................................................................i-22

Best Practices..............................................................................................................................................................i-9

Common Hazards......................................................................................................................................................i-29

Common Substances.................................................................................................................................................i-24

Electrical Components...............................................................................................................................................i-28

Fuels..........................................................................................................................................................................i-14

Hazardous Substances..............................................................................................................................................i-26

Important Safety Notice...............................................................................................................................................i-9

Job Safety Assessment............................................................................................................................................. i-31

Personal Protective Equipment (PPE).......................................................................................................................i-11

Power Generation Applications..................................................................................................................................i-21

Work Environment.......................................................................................................................................................i-9

Illustrations ...................................................................................................................................................................i-8

General Information.....................................................................................................................................................i-8

Symbols ........................................................................................................................................................................i-1

General Information.....................................................................................................................................................i-1

QSB6.7 CM2350 B105

Page i-b Section i - Introduction

This Page Left Intentionally Blank

QSB6.7 CM2350 B105 Symbols

Section i - Introduction Page i-1

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Symbols

General Information

The symbols have been used in this manual to help communicate the intent of the instructions. When one of the

symbols appears, it conveys the meaning defined below.

NOTE: It is possible to have four symbols for each text and graphic combination.

WARNING

Serious personal injury or extensive property damage

can result if the warning instructions are not followed.

Symbols QSB6.7 CM2350 B105

Page i-2 Section i - Introduction

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CAUTION

Minor personal injury can result or a part, and

assembly, or the engine can be damaged if the

caution instructions are not followed.

Indicates a REMOVAL or Dissassembly step.

QSB6.7 CM2350 B105 Symbols

Section i - Introduction Page i-3

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Indicates an INSTALLATION or ASSEMBLY step.

INSPECTION is required.

Symbols QSB6.7 CM2350 B105

Page i-4 Section i - Introduction

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CLEAN the part or assembly.

PERFORM a mechanical or time MEASUREMENT.

QSB6.7 CM2350 B105 Symbols

Section i - Introduction Page i-5

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LUBRICATE the part or assembly.

Indicates that a WRENCH or TOOL SIZE will be given.

Symbols QSB6.7 CM2350 B105

Page i-6 Section i - Introduction

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TIGHTEN to a specific torque.

PERFORM an electrical MEASUREMENT.

QSB6.7 CM2350 B105 Symbols

Section i - Introduction Page i-7

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Refer to another location in this manual or another

publication for additional information.

The component weighs 23kg [50 lbs] or more. To reduce

the possibility of personal injury, use a hoist or get

assistance to lift the component.

Illustrations QSB6.7 CM2350 B105

Page i-8 Section i - Introduction

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Illustrations

General Information

Some of the illustrations throughout this manual are

generic and will not look exactly like the engine or parts

used in your application. The illustrations can contain

symbols to indicate an action required and an acceptable

or not acceptable condition.

The illustrations are intended to show repair or

replacement procedures. The procedure will be the same

for all applications, although the illustration can differ.

QSB6.7 CM2350 B105 General Safety Instructions

Section i - Introduction Page i-9

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General Safety Instructions

Important Safety Notice

Read and understand the safety information and precautions before performing any repair or operating equipment.

This procedure contains general safety precautions that must be followed to provide personal safety. Always follow

procedures to mitigate safety concerns.

Work Environment

Follow these recommended practices when servicing products.

•Always follow on-site safety requirements.

•Always follow local training, certification, authorization, and specific customer requirements. Do not work on

products unless proper training has been completed to allow safe repair completion. Do not operate equipment

unless proper training has been completed to allow safe operation..

• Work in a well-ventilated area away from ignition sources.

• If adverse weather conditions are present, take appropriate safety precautions when performing work.

•Always be aware of hazardous conditions that may exist in the work environment.

Best Practices

Follow these recommended practices when servicing or operating equipment.

•Always wear protective glasses and protective shoes.

• Remove rings, watches, long jewelry, or metallic items.

• Do not wear loose fitting or torn clothing, jewelry, long hair, etc.. These increase the risk for personal injury.

General Safety Instructions QSB6.7 CM2350 B105

Page i-10 Section i - Introduction

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• Do not perform any repairs, or operate equipment, when fatigued or impaired due to drugs or alcohol.

•Always use tools that are in good condition.

• Do not work on equipment that is running unless otherwise directed by troubleshooting procedures.

• If any work must be performed while the unit is running, use extreme caution around hot components, moving

parts, etc..

• Exercise caution when working on products that have just been turned off. Hot parts may cause burns or ignite or

melt common materials.

• Do not bleed the fuel system of a hot engine. Contact with hot manifolds or other components can cause a fire.

• Do not attempt to rotate the crankshaft by pulling or prying on the fan. Only use proper engine barring techniques.

• Do not lift components that weigh 23 kg [ 50 lb ] or more. Use mechanical help or seek assistance.

• Exercise caution when working around rotating parts. Rotating parts can cause cuts, mutilation, or strangulation.

• Exercise caution when working on electrical components. High voltages can cause serious injury or death.

• Relieve system pressure as instructed before removing or disconnecting lines, fittings, or related items.

•Always test for pressure leaks as instructed.

•Always torque fittings and connections to the required specifications. Over or under tightening can damage

threads and create leaks.

•Always use the same fastener part number, or equivalent, when replacing fasteners.

Perform the following prior to beginning work on any products.

• Shutdown the equipment unless otherwise directed by troubleshooting procedures.

•Always allow the product to cool.

QSB6.7 CM2350 B105 General Safety Instructions

Section i - Introduction Page i-11

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•Always ensure the product is properly supported by blocks or stands. Do not work on a product supported only by

lifting jacks or hoists.

• Disconnect the battery unless otherwise directed by troubleshooting procedures.

• Disconnect the starting motor, if equipped, unless otherwise directed by troubleshooting procedures.

• Place a "Do NOT Operate" tag in the operator area or near the product controls.

• Become familiar with the tools required for performing the task at hand and how to use those tools correctly.

• Use only genuine Cummins or Cummins Recon replacement parts as instructed.

Personal Protective Equipment (PPE)

To reduce the possibility of personal injury, personal protective equipment (PPE) should be utilized. Various types of

PPE are listed below. Use proper judgment to determine which types of PPE are required for a given task. Always

meet on-site safety regulations for required PPE. Proper maintenance of safety equipment must be practiced. Integrity

of safety equipment must be checked to ensure equipment functionality is maintained.

Eye Protection

Eye protection must always be worn. Wear appropriate eye protection based on the task being completed. Types of

eye protection to consider are listed below.

• Safety glasses. Exposure to flying particles or debris, chemicals or caustic liquids, gases or vapors.

• Polarized safety glasses. Working in outdoor or bright lighting environments.

• Over-the-glass safety glasses. Add protection to prescription glasses.

• Safety goggles. Handling caustic liquids or chemicals.

• Shade or arc rated eyewear. Exposure to welding. Use appropriate filter ratings.

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CUMMINS QSB6.7 CM2350 B105 Owner's manual

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