Campbell Scientific 4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules Owner's manual

4WFBS120, 4WFBS350, 4WFBS1K

4 Wire Full Bridge Terminal

Input Modules

Revision: 3/12

Campbell Scientific, Inc.

Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are

warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in

materials and workmanship under normal use and service for twelve (12)

months from date of shipment unless otherwise specified in the corresponding

Campbell pricelist or product manual. Products not manufactured, but that are

re-sold by Campbell, are warranted only to the limits extended by the original

manufacturer. Batteries, fine-wire thermocouples, desiccant, and other

consumables have no warranty. Campbell's obligation under this warranty is

limited to repairing or replacing (at Campbell's option) defective products,

which shall be the sole and exclusive remedy under this warranty. The

customer shall assume all costs of removing, reinstalling, and shipping

defective products to Campbell. Campbell will return such products by surface

carrier prepaid within the continental United States of America. To all other

locations, Campbell will return such products best way CIP (Port of Entry)

INCOTERM® 2010, prepaid. This warranty shall not apply to any products

which have been subjected to modification, misuse, neglect, improper service,

accidents of nature, or shipping damage. This warranty is in lieu of all other

warranties, expressed or implied. The warranty for installation services

performed by Campbell such as programming to customer specifications,

electrical connections to products manufactured by Campbell, and product

specific training, is part of Campbell’s product warranty. CAMPBELL

EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE. Campbell is not liable for any special, indirect,

incidental, and/or consequential damages.”

Assistance

Products may not be returned without prior authorization. The following

contact information is for US and international customers residing in countries

served by Campbell Scientific, Inc. directly. Affiliate companies handle

repairs for customers within their territories. Please visit

www.campbellsci.com to determine which Campbell Scientific company serves

your country.

To obtain a Returned Materials Authorization (RMA), contact CAMPBELL

SCIENTIFIC, INC., phone (435) 227-9000. After an applications engineer

determines the nature of the problem, an RMA number will be issued. Please

write this number clearly on the outside of the shipping container. Campbell

Scientific's shipping address is:

CAMPBELL SCIENTIFIC, INC.

RMA#_____

815 West 1800 North

Logan, Utah 84321-1784

For all returns, the customer must fill out a "Statement of Product Cleanliness

and Decontamination" form and comply with the requirements specified in it.

The form is available from our web site at www.campbellsci.com/repair. A

completed form must be either emailed to repair@campbellsci.com or faxed to

(435) 227-9106. Campbell Scientific is unable to process any returns until we

receive this form. If the form is not received within three days of product

receipt or is incomplete, the product will be returned to the customer at the

customer's expense. Campbell Scientific reserves the right to refuse service on

products that were exposed to contaminants that may cause health or safety

concerns for our employees.

4WFBS120, 4WFBS350, 4WFBS1K

Table of Contents

PDF viewers: These page numbers refer to the printed version of this document. Use the

PDF reader bookmarks tab for links to specific sections.

1. Function........................................................................1

2. Specifications ..............................................................1

3. Measurement Concepts ..............................................2

4. Quarter Bridge Strain ..................................................4

4.1 Quarter Bridge Strain with 3 Wire Strain Element...................................4

4.1.1 Quarter Bridge Strain with 3 Wire Element Wiring .......................5

4.1.1.1 Quarter Bridge Strain with 3 Wire Element Wiring using

a multiplexer.......................................................................5

4.1.2 Quarter Bridge Strain with 3 Wire Element Calculations...............6

4.1.3 Quarter Bridge Strain with 3 Wire Program Examples ..................7

4.1.3.1 CRBasic Programming..........................................................7

4.1.3.2 Edlog ...................................................................................11

4.2 Quarter Bridge Strain with 2 Wire Element ...........................................17

4.2.1 Quarter Bridge Strain with 2 Wire Element Wiring .....................17

4.2.2 Two Wire ¼ Bridge use with Multiplexers and Equations...........18

4.3 Quarter Bridge Strain with Dummy Gage ..............................................18

4.3.1 Quarter Bridge Strain with Dummy Gauge Wiring Setup ............20

4.3.2 Quarter Bridge Strain with Dummy Gauge Calculations..............21

4.3.3 Quarter Bridge Strain with Dummy Gauge Example Programs ...21

4.4 Quarter Bridge Strain Lead Resistance Compensation...........................21

4.4.1 Mathematical Lead Compensation for 3-Wire, ¼ Bridge Strain ..21

4.4.1.1 Mathematical Lead Compensation Circuit and Equations ..22

4.4.1.2 Mathematical Lead Compensation Programs......................23

4.4.2 Shunt Calibration Lead Compensation for 3-Wire, ¼ Bridge

Strain .........................................................................................30

4.4.2.1 Three Wire Gage Circuit with Shunt...................................30

4.4.2.2 Math for Shunt Calibration of 3-Wire, ¼ Bridge Strain

Circuits .............................................................................32

4.4.2.3 Example Programs for Shunt Calibration of 3-Wire,

¼ Bridge Strain Circuits...................................................34

4.4.3 Lead Compensation using Quarter Bridge Strain with 2 Wire

Element .....................................................................................35

4.5 Calculation of Strain for ¼ Bridge Circuits............................................37

i

4WFBS120, 4WFBS350, 4WFBS1K Table of Contents

ii

Figures

1-1. Terminal Input Module with CR1000 .................................................... 1

2-1. Schematic................................................................................................ 2

3-1. Strain definition ...................................................................................... 2

4.1-1. Three wire quarter bridge strain circuit ............................................... 4

4.1-2. 3-wire ¼ bridge strain wiring .............................................................. 5

4.1-3. 3-wire ¼ bridge strain with multiplexer wiring................................... 5

4.2-1. Two wire quarter bridge strain circuit ............................................... 17

4.2-2. Wiring for 2-wire gauges................................................................... 18

4.3-1. Quarter bridge strain circuit with dummy gauge ............................... 19

4.3-2. ¼ bridge strain with remote dummy gauge ....................................... 20

4.3-3. ¼ bridge strain with dummy gauge at datalogger.............................. 20

4.4-1. Three wire ¼ bridge strain circuit...................................................... 22

4.4-2. Shunting remotely across active gauge.............................................. 31

4.4-3. Circuit for shunting across dummy resistor....................................... 31

4.4-4. Wiring for shunt across dummy resistor............................................ 32

4.4-5. Two wire quarter bridge strain circuit ............................................... 35

4.5-1. Strain gage in full bridge ................................................................... 37

Table

4-1. Input Locations Used in CR10(X), 21X, and CR7 Examples .............. 11

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire

Full Bridge Terminal Input Modules (TIM)

1. Function

The 4WFBS120, 4WFBS350, and 4WFBS1K Terminal Input Modules (TIM)

complete a full Wheatstone bridge for a single strain gage or other sensor that

acts as a single variable resistor. The difference between the three models is in

the resistor that matches the nominal resistance of a 120 ohm, 350 ohm, or

1000 ohm quarter bridge strain gage. It can also be used to complete the back

half of a Wheatstone bridge for use in a ¼ bridge strain circuit (1 active

element) using a dummy gage, or in a ½ bridge strain circuit (2 active

elements).

FIGURE 1-1. Terminal Input Module with CR1000

2. Specifications

2:1 Resistive Divider

Resistors:

1 kΩ/1 kΩ

Ratio tolerance @ 25 °C:

±0.01%

Ratio temperature coefficient:

0.5 ppm/°C

(-55°C to 85°C)

Power rating per element:

0.1 W @ 70°C

Completion Resistor: 120, 350, or 1000 Ω

Tolerance @ 25 °C:

±0.01%

Temperature coefficient:

±0.8 ppm °C

-1

(-55°C to 85°C)

Power rating:

0.25 W @ 70°C

1

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

FIGURE 2-1. Schematic

3. Measurement Concepts

Measuring strain is measuring a change in length. Specifically, the unit strain

()

ε

is the change in length divided by the unstrained length

(

)

LL /Δ=

ε

,

and thus is dimensionless.

L +

Δ

L

T

L

T

+

Δ

L

T

PP

FIGURE 3-1. Strain definition

As the subject is elongated in the longitudinal direction, the material will be

narrowed or thinned down in the transverse direction. The ratio of the

transverse strain to the longitudinal strain is known as the Poisson ratio (

ν).

L

T

Δ

=

ν

3.1

This Poisson ratio is a known property for most materials and is used in some

half bridge strain and full bridge strain circuits.

Strain is typically reported in microstrain

()

με

. Microstrain is strain

expressed in parts per million, i.e.: a change in length divided by one millionth

of the length.

A metal foil strain gage is a resistive element that changes resistance as it is

stretched or compressed. The strain gage is bonded to the object in which

strain is measured. The gage factor,

GF , is the ratio of the relative change in

resistance to the change in strain:

GF R R l l

=

Δ

//

. For example, a

2

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

gage factor of 2 means that if the length changes by one micrometer per meter

of length

()1

μ

ε

, the resistance will change by two micro-ohms per ohm of

resistance. A more common method of portraying this equation is:

G

RGF

R

•

Δ

=

ε

3.2

Or in terms of micro-strain:

(

)

G

RGF •

=

με

V

G

RΔ×

6

101

3.3

Because the actual change in resistance is small, a full Wheatstone bridge

configuration is used to give the maximum resolution. The Wheatstone bridge

can be set up with 1 active gage (Quarter bridge strain circuit), two active

gages (Half bridge strain circuit), or 4 active gages (Full bridge strain circuit).

For each of these Wheatstone bridge circuits there are multiple configurations.

The 4WFBS module provides three resistors that can be used for three of the

arms of the Wheatstone Bridge (Figure 4-1). There are two 1000 ohm

precision resistors for the back plane of the Wheatstone bridge, and a resistor

matching the strain gage's resistance for the bridge arm opposite the gage. The

inputs of the 4WFBS are configured so that this matching resistor can be

bypassed if it is desired to utilize a dummy gauge, or to use two active gauges

(Half Bridge Strain circuit).

For Full Bridge Strain circuits, as all four arms of the Wheatstone bridge are

active gages, there is no need for completion resistors, and thus a 4WFBS

module is not required.

The resistance of an installed gage will differ from the nominal value. In

addition, lead resistance imbalances can result in further unbalancing of the

bridge. A zero measurement can be made with the gage installed. This zero

measurement can be incorporated into the datalogger program such that

subsequent measurements can report strain relative to this zero basis point.

This removes the apparent strain resulting from the initial bridge imbalance.

Strain is calculated in terms of the result of the full bridge measurement. This

result is the measured bridge output voltage divided by the bridge excitation

voltage:

V

ou

t

ex

/

.

All of the various equations that are used to calculate strain use V

r

, the change

in the bridge measurement from the zero state:

ZeroexoutStrainedexoutr

VVVVV )/()/(

−

=

3.4

(

)

The result of the zero measurement,

Zero

exout

VV /⋅

, can be stored and used in

the calculation of future strain measurements. Alternatively, the zero reading

value can be left at 0 (zero measurement is neither recorded nor used).

It should be noted the actual result of the full bridge instruction (BrFull) is the

millivolts output per volt of excitation (

1000 VV

out ex

/

). The StrainCalc

⋅

3

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

function used in CRBasic uses this raw output as its input to calculate µstrain.

See Section 4.5 Calculation of Strain for ¼ Bridge Circuits for a detailed

derivation of the equations used.

4. Quarter Bridge Strain

A "quarter bridge strain circuit" is so named because an active strain gage is

used as one of the four resistive elements that make up a full Wheatstone

bridge. The other three arms of the bridge are composed of inactive elements.

There are various circuits that use a single active element, including 2-Wire

gauges, 3-Wire gauges, as well as a few circuits that utilize a dummy gauge for

the arm opposite the arm holding the active gage instead of a resistor, R

D

in

Figure 4.1.-1 (See Figures 4.3-1, 4.3-2, and 4.3-3). The 4WFBS TIM modules

can support all types of these ¼ Bridge Strain circuits.

4.1 Quarter Bridge Strain with 3 Wire Strain Element

A 3-wire quarter bridge strain circuit is shown in figure 4.1-1. Strain gages are

available in nominal resistances of 120, 350, and 1000 ohms. The

4WFBSXXX model must match the nominal resistance of the gage when using

the 3-Wire circuit (e.g., the 4WFBS120 is used with a 120 ohm strain gage).

In Figure 4.1-1, R

1

and R

2

are 1000 ohm resistors making up the back plane of

the Wheatstone bridge, as is done in the TIM design. R

D

, the third resistive

element, is the complementary resistor that has a nominal resistance of the un-

strained gage. The 4

th

resistive element is the active strain gage.

Excite V

+

-

R

2

=1 KΩ

R

1

=1 K

Ω

R

D

R

4

= Gauge

L

3

L

2

L

1

FIGURE 4.1-1. Three wire quarter bridge strain circuit

The 3-Wire gage alleviates many of the issues of the 2-Wire gage. As can be

seen in Figure 4.1-1, lead wire L

3

is in the arm of the Wheatstone bridge that

has the completion resistor while lead wire L

1

is in the arm that has the active

gage. L

2

is tied back to the input channel of the datalogger that has an input

resistance greater than 1 Gohm, thus the current flow is negligible, negating

effects of L

2

’s resistance. This circuit nulls temperature induced resistance

changes in the leads as well as reduces the sensitivity effect that the wires have

on the gauge. See Section 4.4 for more on Lead resistance effects and methods

to compensate for them.

4

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

4.1.1 Quarter Bridge Strain with 3 Wire Element Wiring

Figure 4.1-2 illustrates the wiring of the strain gage to the 4WFBS module and

the wiring of the module to the datalogger. It is important that the gage be

wired as shown, and that the leads to the L and G terminals be the same length,

diameter, and wire type. It is preferable to use a twisted pair for these two

wires so that they will undergo the same temperature and electromagnetic field

variations. With this configuration, changes in wire resistance due to

temperature occur equally in both arms of the bridge with negligible effect on

the output from the bridge.

Datalogger

A

ctive Gauge

or G

A

G

L

H

VX or E

X

4WFBSXXX TIM

R

2

=1KΩ R

1

=1KΩ

R

D

Shunt Receptacle

FIGURE 4.1-2. 3-wire ¼ bridge strain wiring

4.1.1.1 Quarter Bridge Strain with 3 Wire Element Wiring using a multiplexer

When using a mechanical relay multiplexer such as the AM16/32B, the

4WFBS module should normally be placed on the face of the multiplexer

similar as shown in Figure 4.1-3.

H L H LH LHL

H

LHLHLHLHL

H LHL H L

2 345

ODD EVEN

13

4X16

2X32

21

22

23 24

25

N

O

1

HLG

AM16/32B Relay Multiplexer

4

WFBS

23

COM

7

11

12

13

RES

CLK

GND

12V

CR800

CR850

G

12 V

G

C1–C4

CR10X

CR1000

CR3000

G

12 V

G

C1–C8

CR23X

CR5000

12 V

G

C1–C8

21X

+12 V

EXCIT 1–4

C1–C6

CR7

12 V

EXCITATION

725 Card

Control

CR10X

AG

E1–E3

1L

1H

CR23X

EX1–EX4

1L

1H

CR1000

EX1–EX3 or

VX1–VX3

1L

1H

CR3000

CR5000

VX1–VX4

1L

1H

21X

EXCITATION

1–4

1L

1H

CR7

SWITCHED

ANALOG OUT

1L

1H

CR800

CR850

EX1–EX2 or

VX10VX2

1L

1H

Cable Shield

FIGURE 4.1-3. 3-wire ¼ bridge strain with multiplexer wiring

5

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

Although this requires a 4WFBS module for each strain gage, it is important

because placing relays internal a Wheatstone bridge strain system is

discouraged. Any change in resistance of the multiplexer’s relay contacts

would result in a corresponding change in the bridge’s output voltage.

Changes in contact resistance can be induced by temperature fluctuations,

oxidation, environmental conditions, and normal wear of contact surfaces. The

specification for the relays that are used in our multiplexers state that initial

contact resistance will be less than 100 milliohms (AM16/32B). There is not a

specification for change in contact resistance for the relays because there are so

many variables that affect contact resistance. Test reports exist for various test

conditions that show contact resistance changing over time by 10 to 20 milli-

Ohms. These tests were performed using static test temperatures, so it is safe

to assume that real world conditions would result in larger resistance shifts.

When strain gauges are used in the Wheatstone bridge, small changes in

contact resistance result in large apparent strains. To understand the error that

can be introduced from allowing the relay contacts to be internal of the

Wheatstone bridge, let us assume that the two relays carrying the current from

the strain gage vary by 20 milliohms (40 milliohm total variance or ΔR

G

= 40

mΩ ). Inserting this into equation 3.3, using a 120 ohm strain gage with a gage

factor of 2 results in an apparent strain of about 167 με.

(

)

Ω×

=

1202

167

με

V

out ex

/

Ω×× 04.0101

6

4.1.2 Quarter Bridge Strain with 3 Wire Element Calculations

As noted in Section 3, in real life applications the Wheatstone bridge starts out

unbalanced. The strain gauge is never perfectly at its nominal resistance even

prior to installation. The installation process can lead to even more deviation

from this nominal state. In addition, lead resistance can cause an initial

apparent strain reading. To remove this initial offset, a zero measurement can

be made with the gauge installed. This zero measurement can be incorporated

into the datalogger program and subsequent measurements can report strain

relative to this zero basis point.

Strain is calculated in terms of the result of the full bridge measurement. This

result is the measured bridge output voltage divided by the bridge excitation

voltage

V

. (The actual result of the full bridge instruction is the

millivolts output per volt of excitation,

1000

⋅

V

out

/ V

ex

) The result of the zero

measurement,

1000

0

⋅

VV

out ex

/

can be stored and used to calculate future

strain measurements. The change in the full bridge measurement from the zero

state, V

r

, is used in the calculation of the strain.

VVV V V

r out ex out ex

=

−

(/)( /)

0

4.1.1

Using V

r

from equation 4.1.1, the strain is calculated using equation 4.1.2.

ε

=

−

4

12

V

GF V

r

()

4.1.2

The calculations are covered in more detail in Section 4.5.

6

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

4.1.3 Quarter Bridge Strain with 3 Wire Program Examples

This section is broken out into CRBasic programs and EDLOG programs.

These programs are only to be used as examples. Besides adding additional

measurement instructions, the programs will need to have the scan and data

storage intervals altered for actual applications. Refer to the datalogger’s

manuals and/or the CRBasic Editor’s help files for detailed information on the

program instructions used as well as additional program examples.

4.1.3.1 CRBasic Programming

Dataloggers that use CRBasic include our CR800, CR850, CR1000, CR3000,

CR5000, and CR9000(X). CRBasic uses the StrainCalc Instruction for

calculating strain from the output of different full bridge configurations:

StrainCalc(Dest,Reps,Source,BrZero,BrConfig,GageFactor,PoissonRatio)

Source is the variable holding the current result from the full bridge

measurement

BrZero is the zero measurement; this parameter uses the results of a previous

full bridge measurement instruction when the gage is at the zero condition

(multiplier=1, offset=0, mV/V) directly.

BRCode for the Bridge Configuration used with the 4WFBS module should be

set to -1 for a quarter bridge strain circuit.

Enter the actual gage factor in the GageFactor parameter.

Enter 0 for the Poisson ratio parameter, which is not used with ¼ Bridge strain

circuits.

Example Program 4.1. CR9000X ¼ bridge Strain with 3 reps

This example program measures the output from the Wheatstone bridge using

the BrFull instruction. The output from this instruction is input into the

StrainCalc instruction in order to calculate the raw µstrain value. This

program does not use a zero offset reading. See Example Program 4.2 for an

example that performs a zero calibration.

' Program name: STRAIN.C9X

Public StrainMvperV(3) : Units StrainMvperV = mV_per_V 'Raw Strain dimensioned source

Public Strain(3) : Units Strain = uStrain ‘uStrain dimensioned source

Public GF(3) 'Dimensioned gauge factor

DataTable(STRAIN,True,-1) 'Trigger, auto size

DataInterval(0,0,0,100) 'Synchronous, 100 lapses, autosize

CardOut(0,-1) 'PC card , size Auto

Sample (3,Strain(),IEEE4) '3 Reps, uStrain, Resolution

Sample (3,StrainMvperV(),IEEE4) ‘3Reps,Stain mVolt/Volt, Resolution

EndTable 'End of table STRAIN

BeginProg 'Program begins here

GF(1) = 2.1 : GF(2) = 2.2 : GF(3) = 2.3 'Initialize gauge factors for Strain( )

7

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

Scan(10,mSec,100,0) 'Scan once every 10 mSecs, non-burst

BrFull(StrainMvperV(),3,mV50,4,1,5,7,1,5000,True,True,70,100,1,0)

StrainCalc(Strain(),3,StrainMvperV(),0,-1,GF(),0) 'Strain calculation

CallTable STRAIN

Next Scan 'Loop up for the next scan

SlowSequence 'Slow sequence Scan to perform temperature

Scan(1,Sec,0,0) ' compensation on DAQ

Calibrate 'Corrects ADC offset and gain

BiasComp 'Corrects ADC bias current

Next Scan

EndProg 'Program ends here

Example Program 4.2. CR9000X ¼ bridge Strain with 3 reps and zero offset

This example program starts out with Example Program 4.1 and adds

instructions (highlighted) to perform a zero calibration. As all strain circuits

have a zero or initial imbalance that is related to the circuit rather than the

member undergoing strain, a zero reading is often used to offset or remove this

apparent strain. Again, see the manual and CRBasic editor’s Help file for

more in-depth discussion on the instructions.

The FieldCalStrain instruction takes care of the underlying math for the

zeroing using equation 4.1.2.

The LoadFieldCal instruction facilitates the reloading of the calibration

factors when the logger is powered up. In addition, the programmer should

create a DataTable (we have called this DataTable Calib in the example) to

store the calibration factors each time a calibration is done.

The NewFieldCal is a Boolean flag variable that is only high during the Scan

that a calibration has been completed. It is used in the DataTable instruction’s

trigger parameter to trigger the table to record a record.

The SampleFieldCal output instruction is used to inform the logger to store all

of the calibration factors that are controlled using the FieldCalStrain

instruction.

'

Program name: STRAIN0.C9X

Public StrainMvperV(3) : Units StrainMvperV = mV_per_V 'Raw Strain dimensioned source

Public Strain(3) : Units Strain = uStrain ‘uStrain dimensioned source

Public GF(3) 'Dimensioned gauge factor

Public ZeromV_V(3), ZeroStrain(3)

Public ZReps, ZIndex, ModeVar

DataTable(STRAIN,True,-1) 'Trigger, auto size

DataInterval(0,0,0,100) 'Synchronous, 100 lapses, autosize

CardOut(0,-1) 'PC card , size Auto

Sample (3,Strain(),IEEE4) '3 Reps, uStrain, Resolution

Sample (3,StrainMvperV(),IEEE4) ‘3Reps,Stain mVolt/Volt, Resolution

EndTable 'End of table STRAIN

DataTable (Calib,NewFieldCal,10) ‘Table for calibration factors from zeroing

SampleFieldCal ‘User should collect these to his computer

EndTable ‘for future reference

8

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

BeginProg 'Program begins here

GF(1) = 2.1 : GF(2) = 2.2 : GF(3) = 2.3 'Initialize gauge factors for Strain( )

ZReps = 3 : ZIndex = 1 ‘initialize cal reps and index pointer

LoadFieldCal(True) ‘Load prior calibration factors

Scan(10,mSec,100,0) 'Scan once every 10 mSecs, non-burst

FieldCalStrain(10,StrainMvperV(),ZReps,0,ZeromV_V(),ModeVar,0,ZIndex,1,0,Strain())

BrFull(StrainMvperV(),3,mV50,4,1,5,7,1,5000,True,True,70,100,1,0)

StrainCalc(Strain(),3,StrainMvperV(),ZeromV_V(),-1,GF(),0) 'Strain calculation

CallTable STRAIN

CallTable Calib

Next Scan 'Loop up for the next scan

SlowSequence 'Slow sequence Scan to perform

Scan(1,Sec,0,0) 'temperature compensation on the DAQ

Calibrate 'Corrects ADC offset and gain

BiasComp 'Corrects ADC bias current

Next Scan

EndProg 'Program ends here

Example Program 4.3. CR1000 ¼ Bridge Strain with 3 reps and zero offset

This example program performs the same tasks as Example Program 4.2, only

it is a CR1000 program instead of a CR9000X program. There are slight

differences such as range codes and the fact that the CR1000 does not have a

Slot parameter for its measurement instructions. This program is more similar

to what a CR800, CR3000, or a CR5000 program would look like than the

CR9000X program.

'

Program name: STRAIN0.CR1

Public StrainMvperV(3) : Units StrainMvperV = mV_per_V 'Raw Strain dimensioned source

Public Strain(3) : Units Strain = uStrain ‘uStrain dimensioned source

Public GF(3) 'Dimensioned gauge factor

Public ZeromV_V(3), ZeroStrain(3)

Public ZReps, ZIndex, ModeVar

DataTable(STRAIN,True,-1) 'Trigger, auto size

DataInterval(0,0,0,100) 'Synchronous, 100 lapses, autosize

CardOut(0,-1) 'PC card , size Auto

Sample (3,Strain(),IEEE4) '3 Reps, uStrain, Resolution

Sample (3,StrainMvperV(),IEEE4) ‘3Reps,Stain mVolt/Volt, Resolution

EndTable 'End of table STRAIN

DataTable (Calib,NewFieldCal,10) ‘Table for calibration factors from zeroing

SampleFieldCal ‘User should collect these to his computer

EndTable ‘for future reference

BeginProg 'Program begins here

GF(1) = 2.1 : GF(2) = 2.2 : GF(3) = 2.3 'Initialize gauge factors for Strain( )

ZReps = 3 : ZIndex = 1 ‘initialize cal reps and index pointer

LoadFieldCal(True) ‘Load prior calibration factors

Scan(100,mSec,100,0) 'Scan once every 10 mSecs, non-burst

FieldCalStrain(10,StrainMvperV(),ZReps,0,ZeromV_V(),ModeVar,0,ZIndex,1,0,Strain())

BrFull(StrainMvperV(),3,mV7_5,1,1,3,2500,True,True,450,500,1,0)

StrainCalc(Strain(),3,StrainMvperV(),ZeromV_V(),-1,GF(),0) 'Strain calculation

CallTable STRAIN

CallTable Calib

Next Scan 'Loop up for the next scan

9

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

Example Program 4.3. CR1000 ¼ Bridge Strain using an AM16/32B

Multiplexer with 16 reps and zero offset

This example program has 16 strain gages multiplexed through an AM16/32

Multiplexer and uses FieldCalStrain for zeroing.

'

Program name: QuarterStrain with Zero and Mux.CR1

' This is only an example program and should be used only for help in creating a usable program

' ----------------------------------------------- WIRING ----------------------------------------------------------

' CR1000 to AM16/32 Multiplexer Control

' C1 (Control Port 1) Res (Reset)

' C2 (Control Port 2) Clk (Clock)

' G GND (Ground)

' 12V 12V

' CR1000 to AM16/32 Common TIMs to AM16/32 Banks

' Diff 1H to Common Even Hi Blk Wire to Bank Odd Lo

' Diff 1L to Common Even Lo TIM H to Bank Even Hi

' EX1 to Common Odd Lo Tim L to Bank Even Lo

' AG to Common Gnd Tim AG to Bank Even AG

'\\\\\\\\\\\\\\\\\\\\\\\DECLARE VARIABLES and CONSTANTS ///////////////////////

Const REPS = 16 'Strain gage sensor count

Public MVpV(REPS) : Units MVpV = mV_V 'mV per Volt output from Bridge Measurement

Public STRAIN(REPS) : Units STRAIN = uStrain 'Variable where uS is stored,

Const BATCH_GF = 2.1 : Public GF(REPS) 'Batch Gage Factor

Public mV_VZero(REPS) : Units mV_VZero = mV_V 'Variable for Zero mV per V reading

Public CalReps, ZeroMode, ZeroStartIdx, ZeroCalAvgs 'Used by wizard for zeroing

Public CalFileLoaded As Boolean

Dim I

'\\\\IF DESIRED (NOT REQUIRED): GIVE STRAIN VARIABLES UNIQUE ALIAS NAMES ////////

Alias STRAIN(1) = Strain1 : Alias STRAIN(2) = Strain2 : Alias STRAIN(3) = Strain3

Alias STRAIN(4) = Strain4 : Alias STRAIN(5) = Strain5 : Alias STRAIN(6) = Strain6

Alias STRAIN(7) = Strain7 : Alias STRAIN(8) = Strain8 : Alias STRAIN(9) = Strain9

Alias STRAIN(10) = Strain10 : Alias STRAIN(11) = Strain11 : Alias STRAIN(12) = Strain12

Alias STRAIN(13) = Strain13 : Alias STRAIN(14) = Strain14 : Alias STRAIN(15) = Strain15

Alias STRAIN(16) = Strain16

'\\\\\\\\\\\\\\\\\\\\\\\\ OUTPUT SECTION ////////////////////////

' Table STRAIN stores uStrain and raw mV per Volt measurements to the PC Card

DataTable(STRAIN,True,-1) 'Trigger, auto size

DataInterval(0,0,0,100) 'Synchronous, 100 lapses

CardOut(0,-1) 'PC card , Autosize

Sample (REPS,STRAIN(),IEEE4) 'Sample uStrain

Sample (Reps,mVpV(),IEEE4) 'Sample raw mV per Volt values

EndTable 'End of table

' Table CalHist uses SampleFieldCal which stores all of the Calibration constants

' When a calibration function is complete, user should always collect this Table as a record

DataTable(CalHist,NewFieldCal,50)

SampleFieldCal

EndTable

'\\\\\\\\\\\\\\\\\\\\\\\\MAIN PROGRAM SECTION ////////////////////////

BeginProg 'Program begins here

For I = 1 To REPS ' For the 16 gages

GF(I) = BATCH_GF 'Assign default gauge factor (2.1) to GF array elements

Next I 'Loop back up until complete

CalFileLoaded = LoadFieldCal(1) 'Load the Cal constants if program signature matches

10

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

Scan(1,Sec,10,0) 'Scan once a Second

PortSet (1 ,1 ) 'Turn on AM16/32 using C1

I = 1

Delay (0,150,mSec) 'required Delay for AM16/32 multiplexer

SubScan (0,0,16)

PulsePort (2,10000) 'Pulse port C2 hi and low to clock the multiplexer

BrFull(MVpV(I),1,mV7_5C,1,VX1,1,2500,True,True,250,500,1,0) 'Full Bridge measurement

StrainCalc(Strain(I),1,MVpV(I),mV_VZero(I),-1,GF(I),0) 'Strain calculation

I = I + 1 'Increment I

NextSubScan

PortSet (1 ,0 ) 'Turn on AM16/32 using C1

FieldCalStrain(10,MVpV(),CalReps,0,mV_VZero(),ZeroMode,0,ZeroStartIdx,ZeroCalAvgs,0,STRAIN())

CallTable CalHist

CallTable STRAIN

Next Scan 'Loop up for the next scan

EndProg 'Program ends here

4.1.3.2 Edlog

The following examples for the CR10(X), 21X, and CR7 all have subroutines

that measures the unstrained "zero" output of the strain gage. The examples

calculate strain using equation 4.1.2 for a strain gage with a GF=2. These are

just examples. Besides adding additional measurement instructions, the

programs will probably need to have the scan and data storage intervals altered

for actual applications. The instructions in the subroutine will also need to be

modified for the actual gage factor.

Dataloggers that use Edlog include CR510, CR10(X), 21X, and CR7. The

Edlog instruction that is used to measure strain gages is Instruction 6 – Full

Bridge.

The Input Locations assignments used in CR10(X), 21X, and CR7 Examples

are listed in Table 4-1.

TABLE 4-1. Input Locations Used in

CR10(X), 21X, and CR7 Examples

Addr Name

1 mVperV

2 mVperV_0

3 Vr

4 uStrain

5 Count

6 GF

7 _4e6

8 Mult

9 1_2Vr

10 Vr_1_2Vr

11

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

Example Program 4.4. CR10X ¼ Bridge Strain with 1 rep and zero offset

;{CR10X}

*Table 1 Program

01: 1 Execution Interval (seconds)

1: If Flag/Port (P91) ;On the first execution (Flag 1 is low)

1: 21 Do if Flag 1 is Low ;or when user sets Flag 1 low

2: 1 Call Subroutine 1 ;call the zeroing subroutine

2: Full Bridge (P6) ;Measure the strain gage

1: 1 Reps

2: 22 ± 7.5 mV 60 Hz Rejection Range

3: 1 DIFF Channel

4: 1 Excite all reps withExchan 1

5: 2500 mV Excitation

6: 1 Loc [ mVperV ]

7: 1 Mult

8: 0 Offset

3: X-Y (P35) ;Subtract zero reading from the

1: 1 X Loc [ mVperV ] ;measurement

2: 2 Y Loc [ mVperV_0 ]

3: 3 Z Loc [ Vr ]

4: X*F (P37) ;Change Vr from mV/V to V/V

1: 3 Loc [ Vr ]

2: 0.001

3: 3 Loc [ Vr ]

;The following instructions calculate microstrain

5: Z=X*F (P37)

1: 3 X Loc [ Vr ]

2: -2 F

3: 9 Z Loc [ 1_2Vr ]

6: Z=Z+1 (P32)

1: 9 Z Loc [ 1_2Vr ]

7: Z=X/Y (P38)

1: 3 X Loc [ Vr ]

2: 9 Y Loc [ 1_2Vr ]

3: 10 Loc [ Vr_1_2Vr ]

8: Z=X*Y (P36)

1: 10 X Loc [ Vr_1_2Vr ]

2: 8 Y Loc [ Mult ]

3: 4 Z Loc [ uStrain ]

; Output Section : This example outputs an average of the 1 second readings ;once per minute.

09: If time is (P92)

1: 0 Minutes (Seconds --) into a

2: 1 Interval (same units as above)

3: 10 Set Output Flag High

10: Set Active Storage Area (P80)

1: 1 Final Storage Area 1

2: 1 Array ID ;Set Array ID = 1 for measurement data

11: Real Time (P77)

1: 1110 Year,Day,Hour/Minute

12

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

12: Average (P71)

1: 1 Reps

2: 4 Loc [ uStrain ]

*Table 2 Program

2: 0.0000 Execution Interval (seconds)

*Table 3 Subroutines

1: Beginning of Subroutine (P85) ;Subroutine to measure "zero"

1: 1 Subroutine 1

2: Do (P86) ;This prevents calling subroutine

1: 11 Set Flag 1 High ;until user sets flag 1 low again.

3: Z=F (P30) ;Set counter use for average to 0

1: 0 F

2: 0 Exponent of 10

3: 5 Z Loc [ Count ]

4: Z=F (P30) ;load 4 million (4*uS/S) into input location

1: 4 F

2: 6 Exponent of 10

3: 7 Z Loc [ _4e6 ]

5: Z=F (P30) ;Load Gage Factor into input location

1: 2 F ;Enter the actual Gage Factor here

2: 0 Exponent of 10

3: 6 Z Loc [ GF ]

6: Z=X/Y (P38) ;calculate multiplier to use with strain

1: 7 X Loc [ _4e6 ] ;calculation

2: 6 Y Loc [ GF ]

3: 8 Z Loc [ Mult ]

7: Beginning of Loop (P87) ;Loop through 5 times to obtain average

1: 0 Delay ;zero reading

2: 5 Loop Count

8: Z=Z+1 (P32) ;Increment Counter used to determine

1: 5 Z Loc [ Count ] ;when to output

9: Full Bridge (P6) ;Measure Strain Gage

1: 1 Reps

2: 22 ± 7.5 mV 60 Hz Rejection Range

3: 1 DIFF Channel

4: 1 Excite all reps withExchan 1

5: 2500 mV Excitation

6: 1 Loc [ mVperV ]

7: 1 Mult

8: 0 Offset

10: IF (X<=>F) (P89) ;Check for last pass through loop

1: 5 X Loc [ Count ] ;to set output flag

2: 3 >=

3: 5 F

4: 10 Set Output Flag High

11: Set Active Storage Area (P80) ;Direct averaged "zero" reading

1: 3 Input Storage Area ;to input storage

2: 2 Array ID or Loc [ mVperV_0 ]

13

4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules (TIM)

12: Average (P71)

1: 1 Reps

2: 1 Loc [ mVperV ]

13: If Flag/Port (P91) ;When average is calculated,

1: 10 Do if Output Flag is High (Flag 0) ;also send it to Final Storage

2: 10 Set Output Flag High

14: Set Active Storage Area (P80) ;Direct Output to Final Storage

1: 1 Final Storage Area 1

2: 11 Array ID ;set Array ID = 11 for zero data

15: Real Time (P77)

1: 110 Day,Hour/Minute

16: Sample (P70)

1: 1 Reps

2: 2 Loc [ mVperV_0 ]

17: End (P95)

18: End (P95)

End Program

Example Program 4.5. 21X ¼ Bridge Strain with 1 rep and zero offset

;{21X}

*Table 1 Program

01: 1 Execution Interval (seconds)

;Other measurements could be inserted here or before the Output section

1: If Flag/Port (P91) ;On the first execution (Flag 1 is low)

1: 21 Do if Flag 1 is Low ;or when user sets Flag 1 low

2: 1 Call Subroutine 1 ;call the zeroing subroutine

2: Full Bridge (P6) ;Measure the strain gage

1: 1 Reps

2: 2 ± 15 mV Slow Range

3: 1 DIFF Channel

4: 1 Excite all reps withExchan 1

5: 5000 mV Excitation

6: 1 Loc [ mVperV ]

7: 1 Mult

8: 0 Offset

3: Z=X-Y (P35) ;Subtract zero reading from the

1: 1 X Loc [ mVperV ] ;measurement

2: 2 Y Loc [ mVperV_0 ]

3: 3 Z Loc [ Vr ]

4: Z=X*F (P37) ;Change Vr from mV/V to V/V

1: 3 X Loc [ Vr ]

2: 0.001 F

3: 3 Z Loc [ Vr ]

14

Page is loading ...

Campbell Scientific 4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules Owner's manual

This manual is also suitable for

Campbell Scientific 4WFBS120, 4WFBS350, 4WFBS1K 4 Wire Full Bridge Terminal Input Modules Owner's manual

Related papers

Other documents