Sunbeam Y0003CW Owner's manual

Brand: Sunbeam

Model: Y0003CW

Category: Barbecues & grills

Type: Owner's manual

P4791A

NOTE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.

NOTE TO CONSUMER: RETAIN FOR FUTURE REFERENCE.

THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE

INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS.

DATE: JUNE 5, 2000

REVISED:

SAFETY INSTRUCTIONS

PARTS LIST

ASSEMBLY INSTRUCTIONS

LIGHTING INSTRUCTIONS

COOKING INSTRUCTIONS

CLEANING & MAINTENANCE INSTRUCTIONS

FREQUENTLY ASKED QUESTIONS

TABLE OF CONTENTS

PAGE

ASSEMBLY & OPERATING INSTRUCTIONS

READ FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR

GRILL IS PROPERLY INSTALLED, ASSEMBLED AND MAINTAINED.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS

BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUES-

TIONS CONCERNING ASSEMBLY OR OPERATION, CONSULT GRAND

HALL SERVICE CENTER, GAS APPLIANCE SERVICE PERSON OR YOUR

LP GAS COMPANY.

Grand Hall Enterprise Co., Ltd.

Taipei, Taiwan

MODEL

Y0003CW

LPG

Safety Instructions

Read carefully before assembling and operating your Gas Grill.

INSTALLATION

This gas grill must be installed in accordance with the

local codes or, if in an area without local codes, with

the latest edition of the National Fuel Gas Code ANSI

Z223.1. In Canada, installation must conform to the

standard CAN/CGA 1-b149.1 and/or .2 (Installation

Code for Gas Burning Appliances and Equipment) and

any local codes.

THE LOCATION FOR YOUR GRILL

DO NOT use your gas grill in garages, porches,

breezeways, sheds or other enclosed areas. Your gas

grill is to be used OUTDOORS ONLY, at least 21" from

the back and side to any combustible surface. The

grill should not be placed under any surface that will

burn. Do not obstruct the flow of combustion and

ventilation air around the grill housing.

This outdoor cooking gas appliance is not intended to be

installed in or on recreational vehicles and/or boats.

PROTECT CHILDREN: Keep them away from grill

during use and until grill has cooled after you are

finished. Do not allow children to operate grill.

CHECKING FOR GAS LEAKS

NEVER TEST FOR LEAKS WITH A FLAME

Prior to first use and at the beginning of each new

season (or, if using LP, whenever gas cylinder is

changed), it is a must for you to check for gas leaks.

Follow these steps:

Make soap solution by mixing one part liquid

detergent and one part water.

Turn off heat control valve(s), then turn on gas at

source.

Apply the soap solution to all gas connections.

Bubbles will appear in the soap solution if connec-

tions are not properly sealed. Tighten or repair as

necessary.

If you have a gas leak that you cannot repair, turn

off the gas at the source, disconnect fuel line from

grill and immediately call your gas supplier for

professional assistance.

LP GAS CYLINDER SAFETY

Your gas grill is designed for use with a standard 20

lb. LP gas cylinder. DO NOT CONNECT YOUR GRILL

TO AN LP GAS CYLINDER EXCEEDING THIS

CAPACITY. A tank of approximately 12 inches in

diameter by 18-1/2 inches high should be the Maximum

size tank used.

LP gas cylinder is not provided with this grill. When

you buy LP gas cylinder, be sure that (1) the cylinder

must be provided with a shutoff valve terminating in

an LP gas supply cylinder valve outlet compatible with

a Type I cylinder connection device and a safety relief

device having a direct communication with the vapor

space of the cylinder; (2) the cylinder supply system

must be arranged for vapor withdrawal; and (3) the

cylinder used must include a collar to protect the

cylinder valve.

The LP gas cylinder must be constructed and marked

in accordance with specifications of the U.S. Depart-

ment of Transportation(DOT). In Canada, gas cylinders

must meet Canadian Transportation and Communications

(CTC) specifications.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call

your gas supplier or your fire

department.

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

Do not store empty or full spare gas cylinders

under or near this or any other appliance.

Keep the fuel hose and any electrical cord away

from hot surfaces. Protect fuel hose from dripping

grease. Avoid unnecessary twisting of hose.

Visually Inspect hose prior to each use for cuts,

cracks, excessive wear or other damage. Replace

hose, if necessary.

NEVER test for gas leaks with a lighted match or

open flame.

NEVER light grill with lid closed or before check-

ing to insure burner tubes are fully seated over

gas valve orifices.

NEVER lean over cooking surface while lighting

grill. Use barbecue tools with long handles and

good quality insulated oven mitts when operating

grill.

Safety Instructions

DANGER: If you smell or hear the hiss of

escaping gas from the LP gas cylinder:

Get away from the LP gas cylinder.

Do not attempt to correct the problem

yourself.

Call your fire department (Do not make the

call from near the LP gas cylinder - your

telephone is an electrical device).

Never connect an unregulated LP gas cylinder to

your grill. A gas regulator adjusted to have an outlet

pressure of 11" water column(W.C.) is supplied for

connection to the LP gas cylinder. The pressure

regulator and hose assembly supplied with the appli-

ance must be used. Replacement pressure regulators

and hose assemblies must be those specified by the

appliance manufacturer.

SAFETY !

BEWARE

SPIDERS

CAUTION: BURNER TUBES MUST BE IN-

SPECTED AND CLEANED BEFORE FIRST

USE

Spiders and small insects occasionally spin

webs or make nests in the burner tubes during

warehousing and transit. These webs can lead

to a gas flow obstruction which could result in

a fire in and around the burner tubes. This type

of fire is known as "FLASH-BACK" and can

cause serious damage to your grill and create

an unsafe operating condition for the user.

Although an obstructed burner tube is not the

only cause of "FLASH-BACK" it is the most

common cause and frequent inspection and

cleaning of the burner tubes is necessary.

Have the LP gas cylinder filled by a reputable LP gas

dealer, and visually inspected and re-qualified at each

filling.

Have your LP gas dealer check the release valve after

every filling to assure that it remains free of defects.

Always keep cylinder in an upright position. Always

close the cylinder valve when the grill is not in use.

Do not subject LP gas cylinder to excessive heat.

Never store your LP gas cylinder indoors. If you store

your grill indoors, ALWAYS disconnect LP gas cylinder

FIRST, and store LP gas cylinder safely outside.

When the appliance is not in use, the gas must

be turned off at the supply cylinder.

Storage of an appliance indoors is permissible only

if the cylinder is disconnected and removed from the

appliance.

Cylinders must be stored outdoors in a well-ventilated

area out of the reach of children. Disconnected

cylinders must not be stored in a building, garage or

any other enclosed area.

HOSE ASSEMBLY SAFETY

Check tank valve features to ensure it has proper

external mating threads. (Type 1 connection per ANSI

Z21.58a-1998)

Make sure all burner valves are in their off position.

Inspect valve connections port and regulator assem-

bly. Look for any damage or debris. Remove any

debris. Inspect hose for damage. Never attempt to

use damaged or plugged equipment. See your local

LP gas dealer for repair.

When connecting regulator assembly to the tank

valve, hand tighten nut clockwise to a positive stop. Do

Not use a wrench to tighten. Use of a wrench may

damage quick coupling nut and result in a hazardous

condition.

Open tank valve fully(counter-clockwise). Use a soapy

water solution to check all connections for leaks

before attempting to light grill. If a leak is found, turn

tank valve off and do not use grill untill repairs can be

made by a local LP gas dealer.

a) Turn the burner valves off.

b) Turn the tank valve off fully.( Turn clockwise to stop.)

c) Detach the regulator assembly from tank valve by

turning the quick coupling nut counter-clockwise.

To disconnect LP gas cylinder:

The hose assembly must be inspected before each use of

the appliance. If it is evident there is excessive abrasion

or wear; or the hose is cut, it must be replaced prior to the

appliance being put into operation.

TO CONNECT THE LP GAS SUPPLY CYLINDER,

PLEASE FOLLOW THE FOLLOWING STEPS:

Make sure tank valve is in its full off position.(Turn

clockwise to stop)

Safety Instructions

BURNER TUBE CLEANING

For cleaning the burner tubes. Follow the procedure

that is most convenient for you.

Remove burner assembly from the grill bowl.

Bend a stiff wire, (a light weight coat hanger works

well) into a small hook as shown below,

Run the hook up through each venturi tube and

into the burner several times.

Run the brush up through each venturi tube and

into the burner several times.

SAFETY !

Use a bottle brush with a flexible handle.

VERY IMPORTANT:

The location of burner with respect to orifice is vital to safe operation. Check to assure the valve

orifices are inside of the burner tubes before using your gas grill. See drawing below.

If the burner tubes (venturi) do not fit over the valve orifices, lighting the burners may cause an explosion

and or a fire accident might happen.

CARE AND MAINTENANCE

As with all appliances, proper care and maintenance

will keep them in top operating condition and prolong

their life. Your new gas grill is no exception. By

following these cleaning procedures on a timely basis,

your grill will be kept clean and working properly with

minimum effort.

FOLLOW THE BURNER AND BURNER TUBE CLEAN-

ING PROCEDURE BEFORE ASSEMBLY OF YOUR

GRILL.

To reduce the chance of "Flash-back", the procedure

below should be followed at least once a month in

late summer or early fall when spiders are most active,

or when your grill has not been used for an extended

period of time.

Wire brush entire outer surface of burner to remove

loose corrosion.

Clean any clogged holes with a stiff wire (for

example: an open paper clip).

Inspect the burner assembly for any opening

caused by corrosion.

If openings due to corrosion are found, order a new

burner.

Replace the burner as described in the assembly

instructions.

Check the burner for proper location after replacing.

Check to assure the valve orifices are inside of

the burner tubes.

Should "Flash-back" occur, immediately turn the con-

trol knobs to "OFF" and carefully turn the gas supply

off at the gas source.

BURNER CLEANING

Regardless of which venturi cleaning procedure you

used, we recommend that you complete the following

steps to help prolong burner life.

Burner

Burner Tube (Venturi)

OrificeGas Cock with Ignitor

Control Knob

Spark Electrode

Gas Collect Box

3/16"

Parts List

Remove all components from the packing carton and place within easy reach. Do not throw

the shipping carton away but use it as a protective work surface.

Parts List

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

HOW TO ORDER REPLACEMENT

PARTS

QTY.

REF#

HEAT INDICATOR

HINGE, R/UP

HINGE, L/UP

GRILL LID, HUNTER GREEN

LID HANDLE

CENTER COOKING GRID

COOKING GRID

CENTER FLAME TAMER

FLAME TAMER

BURNER ASSEMBLY

GREASE SHIELD

GAS COLLECTOR BOX WITH

ELECTRODE

BURNER BRACKET

HINGE, R/DOWN

HINGE, L/DOWN

GRILL BOWL

GAS VALVE WITH IGNITOR

SIDE SHELF

REGULATOR WITH HOSE ASSEM-

BLY

GREASE CUP

BOWL SUPPORT BRACKET, T-

SHAPED

BOWL SUPPORT BRACKET

TANK HOLDER

CONTROL PANEL

CONTROL KNOB

CART LEG, UPPER

MIDDLE SHELF

CART LEG, LOWER

BOTTOM SHELF

CASTOR SEAT

CASTOR

CART LEG SEAT, R

CART LEG SEAT, L

COOKING POT WITH LID

14" CHINESE WOK

SIDE SHELF BRACKET

OWNER'S MANUAL

TROLLEY HARDWARE BAG

DESCRIPTION

To order replacement parts, contact Grand

Hall service center at 1-877-537-6190.

To make sure you obtain the correct replace-

ment part(s) for your Gas Grill, please refer

to the parts list on this page. The following

information is required to assure getting the

correct part:

1. Gas Grill Model Number (see data sticker

2. Part Number

3. Description

4. Quantity of parts needed

IMPORTANT: Keep this assembly and op-

erating instruction manual for convenient

referral and for part replacement.

IMPORTANT: Use only factory authorized

parts. The use of any part that is not factory

authorized can be dangerous. This will also

void your warranty.

on grill)

PART#

P0602A

P5544B

P5544D

P0127B

P0224A

P1641B

P1618B

P1724A

P1718A

P1939B

P8065C

P2629A

P2226A

P5544A

P5544C

P0755A

P32B2A

P1143A

P3632A

P2721A

P1334A

P1335A

P4030A

P2958A

P3409F

P0841A

P1049A

P0938A

P1050A

P4508A

P5109C

P80D9A

P80D9B

P5816C

P5736B

P1143B

P4791A

P55B8A

AGA label located

here

Parts List

The following table illustrates a breakdown of the screwpack. It highlights what

components are used in the various stages of assembly.

Actual Sizes:

1/4" x 1/2" PHILLIPS HEAD SCREW

(DETACHED FROM THE CORNERS OF

MIDDLE SHELF)

1/4" x 1/2" HEX HEAD SCREW

ALUMINUM WASHER

1/4" x 1/2" PHILLIPS HEAD SCREW

1/4" LOCK NUT

COMPONENTS USES

INSTALLS CART LEGS TO BOTTOM SHELF

INSTALLS GRILL HEAD TO CART

INSTALLS SIDE SHELVES TO BOWL SUPPORT

BRACKETS

INSTALLS TANK HOLDERS TO MIDDLE AND BOT-

TOM SHELVES

REF.

D. 1/4" LOCK

NUT x 4

B. 1/4" x 1/2" PHILLIPS

HEAD SCREW x 12

C. ALUMINUM WASHER x 8

A. 1/4" x 1/2" HEX

HEAD SCREW x 8

(4 out of 12 found at the

corners of Middle Shelf)

Side Shelf

Bowl Support Bracket

Assembly Instructions

ATTACHING THE GRILL HEAD ASSEMBLY

TO THE CART LEGS (SEE FIG. 1 ~ FIG. 4)

Remove Grill assembly and all components from the

carton.

Insert the 4 Casters into the bottom of Cart Legs by

turning the threaded caster stem clockwise, by

hand, until it stops. Tighten securely using a wrench.

See Fig. 1.

Insert the Cart Legs (Caster attached) through the

holes on the Bottom Shelf. Align the hole on the

corner of Bottom Shelf with the tapped hole on the

lower section of cart leg. Tighten securely using the

1/4" x 1/2" phillips head screw provided.

To install the Grill Head assembly, detach the 4

screws and nuts located at the corners of Middle

Shelf, as shown in Fig. 2. Retain these screws

for use in step number 6.

This step requires assistance from a second person

because the grill head is heavy. Make sure the holes

for Tank Holder on Bottom Shelf are located on the

right side. Place the Grill Head assembly over the 4

cart legs. See Fig. 2. Align the 4 legs with the 4

holes on the bottom of Middle Shelf.

Gently press the Grill Head down - evenly onto the

four cart legs, until you have aligned the holes on the

corners of the Middle Shelf with the tapped holes on

the cart legs. Tighten securely using the 1/4" x 1/2"

phillips head screws detached in step 4 above.

Insert the Heat Indicator into the hole on the Grill Lid

as shown in Fig. 2. Adjust it to level position, then

tighten securely using lock washer and hex nut

provided.

Snap Control Knobs onto the Gas Valve shafts as

shown in Fig. 2.

Attach both Side Shelves to Bowl Support Brackets

by sliding on to cast Bowl Support Bracket. Align the

holes on Side Shelf with the tapped holes on Bowl

Support Brackets. Tighten securely using the 1/4" x

1/2" hex head screws and aluminum washers provided.

See Fig. 3.

Fig. 1

Fig. 2

Fig. 3

Bottom Shelf

Caster

Cart Leg

tapped hole

Cart Leg

tapped hole

holes for Tank Holder

Middle Shelf

Control Panel

holes for Tank Holder

Heat Indicator

Control Knob

Gas Valve shaft

Assembly Instructions

COOKING COMPONENTS INSTALLATION

(SEE FIG. 5)

Grease Cup

Tank Holder

Fig. 4

Fig. 5

10.

11.

12.

Attach Tank Holder to Bottom Shelf. Align the holes

on Tank Holder with the holes on Bottom Shelf.

Tighten securely using the 1/4" x 1/2" phillips head

screws and lock nuts provided. Install the other Tank

Holder to Middle Shelf the same way. See Fig. 4.

Place Grease Cup onto the center of Middle Shelf.

Remove cooking components from separate inner

box.

Open Grill Lid. Remove all packing materials from

Grill Bowl.

Place Outside Flame Tamer on the lower ledge of

grill bowl above the burner. See Fig. 5.

Place Center Flame Tamer on the center of Outside

Flame Tamer.

Place Outside Cooking Grid on the ledge above the

Flame Tamers.

Place Center Cooking Grid, Cooking Pot with Lid or

Chinese Wok on the center of Outside Cooking Grid.

Outside Cooking

Grid

Center Flame

Tamer

Outside Flame

Tamer

Grill Bowl

Burner

Center Cooking

Grid

Cooking Pot

with Lid

Chinese Wok

Assembly Instructions

Congratulations

Now your gas grill is ready to use. Before

first use and at the beginning of each

barbecue season (and, LP grill models only,

whenever LP gas cylinder is changed):

Please read safety, lighting and operating

instructions carefully.

Check gas valve orifices, venturi tubes and

burner ports for any obstructions.

Perform gas leak check (see page 2).

Turn the burner valves off.

Turn the tank valve off.(Turn clockwise to stop)

Detach the regulator assembly from tank valve by

turning the quick coupling nut counter-clockwise.

TO DISCONNECT THE LPG TANK

CAUTION: When the appliance is not in use, the

gas must be turned off at the supply tank.

CONNECTING A LIQUID PROPANE GAS

(LPG) TANK TO YOUR GRILL (SEE FIG. 6)

Fig. 6

Hang filled gas tank on both the Tank Holders

of Bottom and Middle Shelves. Make sure the

tank valve is in the off position (turn clockwise

to stop). See Fig. 6.

Check tank valve features to ensure it has proper

external mating threads. (Type 1 connection per

ANSI Z21.58a-1998)

Make sure all burner valves are in their off

position.

Inspect valve connections port and regulator

assembly. Look for any damage or debris.

Remove any debris. Inspect hose for damage.

Never attempt to use damaged or plugged

equipment. See your local LP gas dealer for

repair.

When connecting regulator assembly to the tank

valve, hand tighten coupling nut clockwise to a

positive stop. Do Not use a wrench to tighten.

Use of a wrench may damage quick coupling nut

and result in a hazardous condition.

Open tank valve fully(counter-clockwise). Use a

soapy water solution to check all connections for

leaks before attempting to light grill. If a leak is

found, turn tank valve off and do not use grill until

repairs can be made by a local LP gas dealer.

gas tank

Regulator

Bottom Shelf

Middle Shelf

coupling nut

Tank Holder

Familiarize yourself with the safety guidelines at

the front of this manual. Do not smoke while

lighting grill or checking gas supply connections.

Be sure the LPG cylinder is filled.

Check that the end of each burner tube is properly

located over each valve orifice.

Make sure all gas connections are securely

tightened.

Open the grill lid.

Set control knobs to OFF and open the LPG

cylinder valve.

Push and turn the RIGHT control knob to HIGH.

Adjust the control knobs to your desired cooking

temperature.

Push the right control knob in fully then rotate knob

left about 1/4 turn. Hold here for 3 to 4 seconds

(allowing just enough gas to collect). Then turn knob

slowly to the left further, until a click is heard. Turn

the control knob to OFF if the burner does not light.

You may have to repeat this step 3 or 4 times to light

the burner.

If the burner does not light, turn gas off and wait 5

minutes for gas to clear, before retrial or light by

match.

After the outer burner has been lit, turn the inner

LEFT control knob to HIGH. The inner ring burner

will be lit by the outer burner.

WARNING

Lighting Instructions

Basic Lighting Procedures

11.

Lighting Your Grill by Match

To light your gas grill by match, follow steps 1 through

6 of the Basic Lighting Procedures. Then, insert a lit

match through the lighting hole on the right side of the

grill bowl. See Fig. 4. Press in the right control knob

and rotate left to "HI" setting to release gas. The burner

should light immediately.

Figure 4

Never lean over the grill cooking area while

lighting your gas grill. Keep your face and

body a safe distance (at least 18 inches)

from the lighting hole or burners, when lighting

your grill by match.

WARNING!

Get away from the LPG cylinder.

Do not try to fix the problem yourself.

Call your fire department. (Do not call

near the LPG cylinder because your

telephone is an electrical device.)

Checking For LP Gas Leaks

Never test for leaks with a flame. Prior to first

use, at the beginning of each season, or every time

your LPG cylinder is changed, you must check for

gas leaks. Follow these four steps:

Apply the soap solution to all gas connections.

Bubbles will appear in the soap solution if the

connections are not properly sealed. Tighten or

repair as necessary.

If you have a gas leak that you cannot repair,

turn off the gas at the source, disconnect fuel

line from your grill and call your gas supplier

for repair assistance.

Make a soap solution by mixing one part liquid

detergent and one part water.

Turn the grill control knobs to the full OFF

position, then turn the gas ON at source.

A strong gas smell, or the hissing sound of

gas indicates a serious problem with your

gas grill or the LPG cylinder. Failure to

immediately follow the steps listed below

could result in a fire or explosion which

could cause serious bodily injury, death, or

property damage.

•

WARNING

Failure to open the grill lid during the

lighting procedures could result in a

fire or explosion which could cause

serious bodily injury, death, or property

damage.

WARNING

IF YOU SMELL GAS:

• Shut off gas supply to the grill.

• Extinguish any open flame.

• Open grill lid.

• If odor continues, immediately call your

gas company or local fire department.

Failure to comply with these instructions

could result in a fire or explosion which

could cause serious bodily injury, death, or

property damage.

•

Lighting Hole

•

Misalignment of burner tubes over orifices

Correction: Reposition burner tubes over

orifices.

Obstruction in gas line

Correction: Remove fuel line from grill. Do not

smoke! Open gas supply for one second to

clear any obstruction from fuel line. Close off

gas supply at source and reconnect fuel line to

grill.

Obstruction in gas valve

Correction: If an obstruction is suspected in

gas valves or gas valve bracket, please call your

gas apliance service person for assistance.

Misalignment of ignitor on burner

Correction: Check for proper position of the

electrode tip. The tip of the electrode should be

pointing toward the top of the collector box, as

shown in Figure 1 on page 4. The gap between

the spark electrode and the top of the gas

collector box should be 3/16". Adjust if

necessary. With the gas supply closed and all

control knobs set to OFF check positive ignitor

for presence of spark at electrode. In turn, push

Right control knob in and rotate about 1/4 turn

to the left (counter-clockwise) until a click is

heard. The trigger hitting the Strike Block should

produce a blue spark at the electrode tip.

Turn gas off at source and turn the control knob to

OFF. Wait at least five minutes for gas to clear,

then retry.

Check gas supply and connections.

Repeat lighting procedure. If your grill still fails

to operate properly, turn the gas off at source,

turn the control knobs to OFF, then check the

following:

If the grill fails to light properly:

If all checks or corrections have been made and

your grill still fails to operate properly, call your gas

apliance service person.

WARNING

Immediately turn the gas OFF at its

source.

Turn the control knobs to OFF position.

Once the grill has cooled down, clean

the burner tubes and burners according

to the Burner Tube Cleaning Instructions

found on page 13 of this manual.

•

Should a "FLASH-BACK" fire occur in/or

around the burner tubes, follow the

instructions below. Failure to comply

with these instructions could result in a

fire or explosion which could cause

serious bodily injury, death, or property

damage.

Cooking Instructions

Burn-off

Before cooking on your gas grill for the first time, you

will want to "burn off" the grill to eliminate any odor or

foreign matter. Just ignite the burners, close the lid,

and operate grill on the HIGH setting for about five

minutes.

CAUTION:

Operating your grill on the HIGH setting for longer than

five minutes may damage certain parts of your grill. Do

not leave your grill unattended.

Preheating

To preheat, light your grill on HIGH, close the lid and

follow this timetable:

Cooking Temperatures

High setting: Only use this setting for fast warm-up,

searing steaks or chops and for burning food residue

off the grill after cooking is complete. Never use the

HIGH setting for extended cooking.

Medium to Low settings: Most recipes specify

medium to low settings, including all smoking and for

cooking lean cuts such as fish.

NOTE: Temperature settings will vary with the amount

of wind and temperature outside your home.

Direct Cooking

The direct cooking method can be used with the

supplied cooking grids, optional griddle placed directly

over the lit grill burners. Direct cooking requires the

grill lid to be open. This method is ideal for searing

and whenever you want meat, poultry or fish to have an

open-flame barbecued taste. Deep frying and smoking

are also best cooked in this manner because they

require direct heat.

Indirect Cooking

The indirect cooking method can also be used with the

supplied cooking grids, optional griddle. To cook

indirectly, the food should be placed on the outer or

inner side of your grill with the burner lit on the oppo-

site side. Or place your food on the optional warming

rack inside your grill and light the inner grill burner.

Either way, indirect cooking must be done with the

lid down.

Flare-Ups

The fats and juices dripping from grilled food can cause

flare-ups. Since flare-ups impart a favorably distinctive

taste and color to food cooked over an open flame,

they should be accepted up to a point. Nevertheless,

uncontrolled flaring can result in a ruined meal.

For high temperature cooking, preheat grill

5 minutes.

For low temperature cooking, preheat grill

3 minutes.

To slow cook, preheating is not necessary.

•

CAUTION: If burners go out during operation, close gas

supply at source, and turn all gas valves off. Open lid and

wait five minutes before attempting to re-light (this allows

accumulated gas fumes to clear).

CAUTION: Should a grease fire occur, close gas

supply at source, turn off all burners and leave lid

closed until fire is out.

CAUTION: Do not attempt to disconnect any gas fitting

while your gas grill is in operation. As with all

appliances, proper care and maintenance will keep

them in top operating condition and prolong their life.

Your gas grill is no exception. By following these

cleaning procedures on a timely basis, your grill will be

kept clean and working properly with minimum effort.

KEEP OUTDOOR COOKING AREA AND GAS APPLI-

ANCE CLEAR AND FREE FROM COMBUSTIBLE MA-

TERIAL, GASOLINE AND OTHER FLAMMABLE VA-

PORS AND LIQUID.

Turn the burner valve off.

Turn the tank valve off fully.( Turn clockwise to stop.)

Detach the regulator assembly from tank valve by

turning the quick coupling nut counter-clockwise.

Remove cooking grids and flame tamers from the grill.

Remove the burner by unscrewing the two (2) Phillips

screws that secure the burner to the "n" shaped

bracket. Then disconnect the electrode assembly wire

from the ignitor.

Carefully lift each burner up and away from gas valve

orifice.

CLEANING THE COOKING GRIDS

After cooking, turn control knobs to "OFF" and let grill cool

before attempting to clean your cooking grids.

Periodically it is suggested that you wash the cooking

grids in a mild soap and warm water solution. You can use

a wash cloth, vegetable brush or brass brush to clean your

cooking grids if you desire. NEVER use a steel type wire

brush. Take care not to chip or scratch the porcelain

coating because it will cause the grids to rust - which is not

covered under your warranty.

CLEANING THE BURNER TUBES AND BURNER PORTS

( to prevent FLASH-BACK)

To reduce the chance of FLASH-BACK, this procedure

must be followed at least once a month in late summer or

early fall when spiders are most active, or when your grill

has not been used for an extended period of time.

KEEP THE VENTILATION OPENINGS OF THE CYL-

INDER ENCLOSURE FREE AND CLEAR FROM

DEBRIS.

Cleaning & Maintenance

We offer three (3) ways to clean your burner tubes. Use the

procedure at the top of the next page that is most

convenient for you.

CLEANING THE FLAME TAMER

Periodically use a wire brush to remove stubborn burned

on cooking residue (and any rust that may have developed),

wash in warm soapy water and dry. Coat with cooking oil.

Rusting may appear on the flame tamers. This is a natural

oxidation process and does not affect the performance of

the flame tamer or adversely affect the taste of the food.

Application of cooking oil to the flame tamers between

uses can help prolong the life of the flame tamers. Grand

Hall does not warrant the flame tamers against rust unless

the flame tamer is completely rusted through.

Check spark electrode, adjusting as instructed. Elec-

trode tip must point toward the top of gas collector and

approximately 3/16" from the top of collector box.

Replace burners and adjust spark electrode collector

box. Edge of collector box must overlap burner port.

Replace flame tamers, cooking grids.

Reconnect to gas source and observe burner flame for

correct operation.

Regardless of which burner tube cleaning procedure you

use, we recommend that you also complete the following

steps to help prolong burner life.

Wire brush entire outer burner surface to remove

food residue and dirt.

Clean clogged ports with stiff wire or open paper clip.

Inspect the burner for damage (cracks or holes) or

loose screws. If damaged, order and install a new

burner. After installation, check to insure that gas

valve orifices are correctly placed inside ends of burner

tubes. Also check position of spark electrode.

CLEANING THE GREASE CUP

The grease cup should be emptied, wiped and periodically

washed using a mild detergent and warm water solution.

ANNUAL CLEANING OF GRILL HOUSING

Regular care and maintenance will keep your grill in top

operating condition and prolong it's life. However, once a

year you should give the entire grill a thorough cleaning to

keep it in top operating condition.

Cover gas valve orifices with a piece of aluminum foil.

Brush the inside and bottom of the grill with a brass

brush, and wash down with a mild soap and warm water

solution. Rinse thoroughly and let dry.

Remove aluminum foil from orifices and check orifices

for obstruction.

Turn the burner valves off.

Turn the tank valve off. (Turn clockwise to stop.)

Detach the regulator assembly from tank valve by

turning the quick coupling nut counter-clockwise.

Remove and clean (as explained before) the cooking

grids, flame tamers and burners.

10.

IMPORTANT: You should NOT line the bottom of the grill

housing with aluminum foil, sand or any other grease-

absorbent substance. To avoid grease fires, the grease

must be allowed to drain through the grill bowl and down

to the Grease Cup.

CLEANING EXTERIOR SURFACES:

Your gas grill is made of heavy steel, and should provide

you with years of trouble-free service. Should you decide

to touch up any scratches in the paint which may occur

with use, a touch-up paint designed for use with high

temperature. Follow these steps for best results when

applying touch-up paint:

Shut off gas supply at source and disconnect fuel line

from gas valve manifold. Protect fuel line fitting.

Remove loose paint by lightly sanding surface(s) with

a medium grit emery cloth or a fine grit sandpaper.

Remove any dirt or grease by washing the surface(s)

with a mild soap and warm water solution.

Rinse with clean water and allow surface to dry

thoroughly or wipe the area with vinegar.

11.

Daily weathering and the high heat associated with

grill cooking can cause exterior stainless steel sur-

faces to tan. Follow these directions for best results.

Never attempt to clean hot grill surfaces.

Remove dirt or grease using a soft cloth, then polish

Stainless Steel using a Foam Spray cleaner specifi-

cally designed for use on stainless steel. Never use

an abrasive cleaner or scrubber as they may scratch

and damage your stainless surfaces.

Dry with a soft cloth and allow to air dry before starting

your grill.

CLEANING THE STAINLESS STEEL SURFACES:

Bend a stiff wire (a lightweight coat hanger works well)

into a small hook. Run the hook through each burner

tube and into the burner several times.

Using a narrow bottle brush with a flexible handle (do

not use a brass wire brush), run the brush through each

burner tube and into the burner several times.

Use an air hose to force air through the burner tube and

out through the burner ports. Observe each port to

make sure air comes out every hole.

CLEANING THE GRILL INTERIOR

Frequently Asked Questions

Our Service Center is available during business hours to assist you with your new gas grill. We're here to

take your questions, listen to your input, and we're certainly open to new recipe ideas! For your convenience

we've listed some of the more commonly asked questions here, but if you have more questions or com-

ments please call us Monday through Friday, 8:00 am to 4:30 pm CST, at 1-877-537-6190.

Q. I am not familiar with Grand Hall. How long have you been in the gas grill business?

A. Grand Hall has been in business for 22 years manufacturing gas regulators, valves, burners, grills and

assorted parts and accessories for the grill-related industry. Since 1996 we have been manufacturing

the top-of-the-line Bakers & Chefs - a private label grill line commissioned by Sam's Club.

Q. I want to convert my LPG (liquid propane gas) grill to natural gas. Is this safe?

A. Your gas grill is manufactured to exact specifications and is approved by the American

Gas Association (AGA) for use with an LPG cylinder only. We the manufacturer support the U.S.

Government in it's efforts to prevent after-market conversions of gas appliances. For your own safety,

conversion kits are not available and attempts to convert your grill will void your product warranty.

Q. When I mail my Warranty Registration card to the Service Center, will I start getting a lot of junk mail?

A. Grand Hall does not sell or offer it's customer list to other companies. You'll notice the card is quick and

simple to complete. We only ask for pertinent information that enables us to match your name with the

correct model number, date ofpurchase and serial number - all of which must be on-file if you ever

need replacement parts, accessories or want to place a warranty claim. Your information is held

private, and will be on-file here at the Service Center. You can mail the card, or fax it directly to

(214)553-0090.

Q. My Warranty Registration card asks for the serial number off my grill. Where can I find this information?

A. Each gas grill has an individual serial number which may include five numbers and one

letter. However, your serial number may be different. You will find this serial number (and the model

number) on the silver AGA label, placed on the middle shelf. It is very important to include

your serial number on the warranty registration card exactly as it appears on your grill.

Q. How long are parts available for my current grill model?

A. Grand Hall maintains an ample inventory of parts for current gas grills. In the rare event a grill part has

been discontinued or modified, Grand Hall reserves the right to substitute a similar part at our option.

Q. The regulator and hose that came with my grill does not fit my older LPG tank. Why?

A. The U.S. Government regulates gas appliances and LPG cylinder fittings. Increased regulations have

altered the tank fittings over the last few years and they continue to change as the industry develops

improved technology. We apologize for any inconvenience, but if your tank does not fit the current

regulator it means your tank is outdated and must be replaced.

Q. I want to take good care of my investment, so what is the best way to clean my gas grill?

A. As with all appliances, proper care and maintenance will keep them in top operating condition and help

prolong their life. Your gas grill is no exception. Follow the "Cleaning & Maintenance"

instructions in this instruction manual on a timely basis, and your grill will offer you years of enjoyment.

Q. What can cause grills to rust, and what affect does it have on the materials?

A. Rusting is a natural oxidation process and may appear on steel flame tamers at any time. Because your

grill is manufactured with heavy gauge steel, rust will not affect the performance of your grill or affect the

taste of your foods. Grand Hall can not warrant against rust unless the components are completely

rusted through.

Q. How can I remove rust from my grill? Is there a treatment I can use for rust?

A. Here is a quick and easy way to remove annoying rust: Brush off rusted surfaces and create a mixture

of 1 part vinegar and 1 part water. Spray this solution onto rusted areas to dissolve rust, then scrub with

wire brush if necessary. To treat against rust, keep all cooking surfaces and steel flame tamers

lightly oiled at all times. Vegetable oil works well for this and helps to prolong the life of your

steel cooking surfaces and any cast-iron cooking accessories.

Q. What does treating cast-iron mean, and what is the benefit?

A. Treating cast-iron will make foods stick less (which means cooking and

clean-up are botheasier) and helps prolong the life of cast-iron

accessories. It's easy to do, just wipe the cast-ironwith vegetable oil,

olive oil, canola oil, grease, etc., then heat on high in the grill for a few

minutes. After cooking you can wipe a greased cloth along the

cast-iron and much of theresidue will wipe away so you don't

actually have to soak

”

the accessory. After continued use,

the cast-iron will retain flavor and memory of previous recipes,

which is what they mean by

seasoned pan.

”

For best results, it is best to treat cast-iron

before, and after cooking.

Frequently Asked Questions

GRAND HALL U.S.A., INC.

10280 Miller Road

Dallas, Texas 75238

Tel: 1-877-537-6190 Fax: (214) 553-0090

Notes

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Model: Y0003CW

Category: Barbecues & grills

Type: Owner's manual

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