Kistler 5337A Owner's manual

Instruction

Manual

5335_002-794e-05.20

Correvit L-Motion

non-contact

optical sensors

Type

5335A..., 5337A...

Page 15335_002-794e-05.20

The information in this manual is subject to change without

notice. To keep pace with technical advancement, Kistler

reserves the right to make improvements and changes

to the product without obligation to notify any person or

organization of such changes.

protected by various intellectual property rights. For more

details visit www.kistler.com. The Kistler Group includes

Kistler Holding AG and all its subsidiaries in Europe, Asia,

the Americas and Australia.

Kistler Group

Eulachstrasse 22

8408 Winterthur

Switzerland

Tel. +41 52 224 11 11

info@kistler.com

Kistler Instrumente GmbH

Automotive Research & Test Division

Charlotte-Bamberg-Str. 12

35578 Wetzlar

Germany

Phone +49 6441 9282 0

info.de@kistler.com

www.kistler.com

Foreword

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 2

Contents

1. Introduction .................................................................................................................................4

2. Important remarks ......................................................................................................................5

2.1 For your safety ....................................................................................................................5

2.2 Disposal information for electronic devices ........................................................................6

2.3 Software upgrades and updates .........................................................................................6

3. Product description ....................................................................................................................7

3.1 General ...............................................................................................................................7

3.2 Features .............................................................................................................................8

3.3 Application ..........................................................................................................................8

3.4 Accessories ........................................................................................................................8

3.4.1 Type 5335A... (standard ECU) ..............................................................................8

3.4.2 Type 5337A... (small ECU) ....................................................................................9

3.4.3 Optional accessories ...............................................................................................

9

4. Technical data ...........................................................................................................................10

4.1 Specications ...................................................................................................................10

4.2 Pin assignments ...............................................................................................................12

4.2.1 L-Motion with standard ECU, Type 5335A... .......................................................12

4.2.2 L-Motion with small ECU, Type 5337A... .............................................................15

5. Mounting and connection ........................................................................................................16

5.1 Mounting options ..............................................................................................................16

5.2 Sensor mounting diagram ................................................................................................17

5.3 Coordinate systems ..........................................................................................................18

5.3.1 Body coordinate system .....................................................................................18

5.3.2 Horizontal coordinate system ..............................................................................18

5.3.3 Bandwidth or cut-off frequency ............................................................................19

5.3.4 Filter setting and acquisition rate ........................................................................19

5.4 Mounting instructions ........................................................................................................20

5.4.1 Installing with magnetic holder ............................................................................20

5.4.2 Installing with suction holder ...............................................................................23

5.4.3 Installing the safety line .......................................................................................26

5.5 Connecting the sensor ......................................................................................................28

5.5.1 ECU standard, Type 5335A... ..............................................................................28

5.5.2 ECU small, Type 5337A... ...................................................................................30

Page 35335_002-794e-05.20

Total number of pages 77

6. KiCenter Software .....................................................................................................................31

6.1 Toolbar ..............................................................................................................................31

6.1.1 Explanation of the buttons in the toolbar .............................................................32

6.2 Sensor settings L-Motion ..................................................................................................34

6.2.1 Sensor node ........................................................................................................35

6.2.2 Measurement display ..........................................................................................36

6.2.3 Sensorconguration ...........................................................................................37

6.2.4 Digital output .......................................................................................................40

6.2.5 Analog output ......................................................................................................41

6.2.6 CAN bus ..............................................................................................................42

6.2.7 Input channel settings .........................................................................................45

6.2.8 Device calibration ................................................................................................46

6.3 Firmware update ..............................................................................................................51

7. Troubleshooting ........................................................................................................................53

7.1 Cables and power supply .................................................................................................53

7.2 Status display and LED of the sensor electronics ............................................................53

7.3 Lighting .............................................................................................................................53

7.4 Sensor lens/protection glass ............................................................................................53

7.5 Working range ..................................................................................................................54

7.6 Software ...........................................................................................................................54

7.7 CAN ..................................................................................................................................54

7.8 Environmental conditions .................................................................................................55

7.9 EMC interference ..............................................................................................................55

7.10 Service ..............................................................................................................................55

8. Appendix ....................................................................................................................................56

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 4

1. Introduction

Thank you for choosing a Kistler quality product. Read

this instruction manual carefully so that you can make full

use of your product's many features.

Where permitted by law, Kistler accepts no liability if this

instruction manual is disregarded or if products other than

those listed under accessories are used.

Kistler offers a wide range of measuring technology

products and complete solutions:

Piezoelectric sensors for the measurement of pressure,

force, torque, strain, acceleration, shock and vibration

Strain gauge sensor systems for the measurement of

force and torque

Piezoresistive pressure sensors and transmitters with

thecorrespondingampliers

Corresponding ampliers (charge ampliers,

piezoresistive ampliers, etc.), indicators and charge

calibrators

Devices for electronic control, monitoring and evalu-

ationunitsaswellasapplication-specicsoftwarefor

measurement technology

Data transmission modules (telemetry)

Kistler also designs entire measurement systems for

specicpurposes,forexample,intheautomotiveindustry,

in plastics processing and in biomechanics.

Our complete catalog provides an overview of our product

range. Detailed data sheets are available for nearly all

products.

Ifyoustillhaveanyspecicquestionsafterstudyingthese

instructions, Kistler's customer service is available to you

around the world and can also provide you with competent

adviceonapplication-specicproblems.

Important remarks

Page 55335_002-794e-05.20

2. Important remarks

2.1 For your safety

Observe the following remarks before you commission

the device. Kistler accepts no responsibility for damages

that could arise from improper use of this product.

Prerequisite for the proper and safe use of the device

is that it be correctly stored, professionally installed and

commissioned, as well as operated as intended and

carefully maintained. Only persons who are familiar

with the installation, commissioning, operation and

maintenance of comparable devices and who possess the

qualicationsnecessaryforthegiventaskmayworkwith

the device.

Mounting a device on a vehicle invalidates the general

operating permit of the vehicle for use on public roads.

Please observe the relevant legal requirements!

Do not look into the lamp; there is a risk of eye damage!

The lamp can become very hot; take this into account

when changing the lamp.

If the sensor is operated for a longer period of time, the

sensor head may become very hot, possibly resulting in

burn injuries. This applies in particular if the sensor is

operated in hot ambient conditions.

Do not use any defective or damaged devices.

Makenounauthorizedmodicationsandchangestothe

device and/or its accessories.

Improper installation of the device will affect the safety of

the vehicle and the occupants! Install the device in such a

way that equipment necessary for the safety of the vehi-

cle is not impaired or disabled.

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 6

When connecting to the power supply, data acquisition

and evaluation systems and other usable components,

pay attention to the proper pin assignment and correct

operating voltage.

The sensor and/or sensor components could be damaged

if the sensor is operated for a long period of time in hot

ambient conditions. Switch off the sensor if the vehicle is

not moved for a longer period of time.

Only use the original components included in the scope

of delivery.

Should it be necessary to use your own cables, always

pay attention to the correct pin assignment.

Kistler accepts no liability for damages caused by the use

of cables other than those supplied by Kistler.

For further information, please contact Kistler:

+49 6441 9282 0

info.de@kistler.com

2.2 Disposal information for electronic devices

Waste electronic equipment must not be disposed of with

household waste. At the end of its service life, return the

device to the nearest electronic disposal point or contact

your Kistler sales outlet.

2.3 Software upgrades and updates

If Kistler supplies upgrades or updates for embedded

software, they must be installed.

Kistler assumes no liability for direct or consequential

damages caused by products whose embedded software

is not up-to-date.

Product description

Page 75335_002-794e-05.20

3. Product description

3.1 General

The Correvit L-Motion sensor enables the direct, slip-

free measurement of the longitudinal speed in driving

tests. The sensors adapts automatically to smooth, static

water-covered surfaces, as well as to areas of turbulent

water, for example, roads sprayed with sprinkler systems.

Aninnovativealgorithmsignicantlyreducessignalnoise.

The algorithm and the high measurement frequency of

500 Hz enable a minimum signal delay of 6 ms. A built-in

5 Hz GPS receiver facilitates the determination of position

data and the time. The external magnetic antenna permits

variable and fast mounting on the vehicle.

The sensors can be congured easily via the supplied

KiCenter software. Adjustable, standardized signal out-

puts and interfaces enable the direct connection to a PC/

laptop or data acquisition systems.

The use of Kistler's DTI technology ensures an efcient

and fast test setup. Only a single cable is needed for con-

gurationof thesensor,the transmissionandsynchroni-

zation of the measurement data, and for the power supply.

AutomaticsensordetectionusingTEDSmakescongura-

tion even simpler.

The L-Motion sensor is available in two versions: with

standard ECU and with small ECU.

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 8

3.2 Features

Working range of 350 ±100 mm

Applicable from 0.1– 250 km/h

(optionally up to 400 km/h)

Distance measurement accuracy: ±0.1 %

High measurement frequency: 500 Hz

New technique reduces signal noise and enables a

low signal delay (6 ms)

Built-in GPS receiver (route mapping)

DTI functionality

Low adjustment effort at the vehicle, shorter set-up

times, no running-in procedure

3.3 Application

High-precision, slip-free measurement of distance, lon-

gitudinal speed and acceleration for vehicle dynamics

testing, for example, DIN 70028 Measuring the stopping

distance with ABS in straight-ahead stops, ISO 14512

Straight-aheadbrakingonsurfaceswithsplitcoefcientof

friction.

3.4 Accessories

3.4.1 Type 5335A... (standard ECU)

Included accessories Order no.

Connecting cables

USB, L = 1.8 m 55155609

CAN, L = 2 m 55155606

DTI, L = 0.5 m 55155607

ETH, L = 2 m 55155608

Power cable for DTI sensors, L = 2 m 55155612

Distribution cable

L-Motion IN ANA/CNT, L = 1 m 55159202

L-Mot. OUT ANA/DIG, L = 1 m 55159205

USB stick software & manual 55158846

Halogen lamp - cold light 18012531

Tool to exchange the sensor halogen lamp 55064735

Cranked wrench key 55065040

Hexagon wrench key, WAF4 55063983

Cranked wrench key 55065078

Mini folding rule with logo 55064207

Screw set for L-350, S-350, -Racing 55082183

Transport case, complete for L-/S-350 55066876

GPS antenna 55137560

Product description

Page 95335_002-794e-05.20

3.4.2 Type 5337A... (small ECU)

Included accessories Order no.

Connecting cables

USB, L = 1.8 m 55155609

DTI, L = 0.5 m 55155607

ETH, L = 2 m 55155608

Power cable for DTI sensors, L = 2 m 55155612

USB stick software + manuals 55158846

Halogen lamp - cold light 18012531

Tool to exchange the sensor halogen lamp 55064735

Cranked wrench key 55065040

Hexagon wrench key, WAF4 55063983

Cranked wrench key 55065078

Mini folding rule 55064207

Screw set for L-350, S-350, -Racing 55082183

Transport case, complete for L-/S-350 55066876

GPS antenna 55137560

3.4.3 Optional accessories

Order no.

Connecting cable ETH, L = 5 m 55161139

Connecting cable DTI, L = 1 m 55161140

Connecting cable DTI, L = 2 m 55161141

Suction holder 18012551

Magnet holder 18012545

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 10

4. Technical data

4.1 Specications

Performance specifications

Type 5335A...

(Standard)

Type 5337A...

(Small)

Speed range 1) km/h ±0.1 ... 250

Distance resolution mm ≤1.0

Measurement accuracy 2) %FSO <±0.1

Measurement frequency Hz 500

Working range mm 350 ±100

Accelerometer

Measuring range g ±18

Non-linearity %FSO ±0.15

Temperature compensation °C 0 ... 70

Angular rate sensor

Measuring range °/s ±300

Non-linearity %FSO ±0.15

Temperature compensation °C 0 ... 70

Signal outputs

Digital output Velx pulses/m 1 ... 1 000/TTL no

Analog output VelxV–10 ... 10 no

Analog output Pitch V –10 ... 10 no

Analog output AccxV–10 ... 10 no

Analog output AngVelyV–10 ... 10 no

Signal inputs

Trigger input TTL no

Digital input kHz 0 ... 100 no

Analog input 1+2 V–10 ... 10 no

Interfaces

CAN (Motorola/Intel) 2.0B no

USB (Full Speed) 2.0

Ethernet yes

DTI yes

Technical data

Page 115335_002-794e-05.20

System specifications

Type 5335A...

(Standard)

Type 5337A...

(Small)

Power supply V10 ... 28

Power consumption, max. (at 12 V) W 35

Temperature range

Operation °C –25 ... 50

Storage °C –40 ... 85

Relative humidity (non-condensing) % 5 ... 80

Degree of protection class (cable mounted)

Sensor head IP67

Electronics IP40

Dimensions (LxWxH)

Sensor head mm 118x70x45

Electronics mm 175x125x95 175x125x65

Weight

Sensor head grams 600

Electronics grams 1 100 890

Shock g

ms

50 half-sine

6

Vibration g

Hz

10

10 ... 150

Lighting halogen

1) Optionally calibrated to up to 400 km/h

2) Determined on test surface with distance >200 m

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 12

4.2 Pin assignments

4.2.1 L-Motion with standard ECU, Type 5335A...

Fig. 1: L-Motion standard ECU,

connector view of front panel

Power/DTI, 8-pin LEMO 1B, connector

Pin Signal

1 Internal use

2 Internal use

3 Internal use

4 Internal use

5 Vin_Ext

6 Vin_Ext

7 GND_Ext

8 GND_Ext

Technical data

Page 135335_002-794e-05.20

ETH/USB, 7-pin LEMO 1B, socket

Pin Signal

1 TX+

2 TX–

3 RX+

4 RX–

5 USB D+

6 USB D–

7 GND

CAN, 7-pin LEMO 0B, socket

Pin Signal

1 CAN high

2 CAN low

3 GND

4 GND

5 nc

6 nc

7 nc

OUT, 10-pin LEMO 1B, socket

Pin Signal

1 Ana_out 1

2 Ana_out 2

3 Ana_out 3

4 Ana_out 4

5 AGND

6 Dig_out 1

7 nc

8 nc

9 nc

10 DGND

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 14

IN, 8-pin LEMO 1B, connector

Pin Signal

1 ANA_in 1

2 ANA_in 2

3 AGND

4 LB_in

5 Counter_in

6Pull-up(10kΩ)toVin_Ext

7 Vin_Ext

8 GND Ext

A description of the pin assignments for sensor connector

and GPS connector is not necessary for the intended use

of the sensor.

Technical data

Page 155335_002-794e-05.20

4.2.2 L-Motion with small ECU, Type 5337A...

Fig. 2: L-Motion small ECU, connector view of front

panel

Power/DTI, 8-pin LEMO 1B, connector

Pin Signal

1 internal use

2 internal use

3 internal use

4 internal use

5 Vin_Ext

6 Vin_Ext

7 GND_Ext

8 GND_Ext

ETH/USB, 7-pin LEMO 1B, socket

Pin Signal

1 TX+

2 TX–

3 RX+

4 RX–

5 USB D+

6 USB D–

7 GND

A description of the pin assignments for sensor connector

and GPS connector is not necessary for the intended use

of the sensor.

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 16

5. Mounting and connection

5.1 Mounting options

For optimum power and accuracy, the mounting distance

between the bottom of the sensor (without splash guard)

andtheroadsurfacemustbeinthespeciedrange(see

chapter 4.1).

Fig. 3: Possible mounting positions

Longitudinal sensor type Transverse sensor type

350 mm 350 mm 350 mm

Note the mounting direction of the L-Motion sensor: longi-

tudinal/transverse variant.

In case of rain or snow, mount the sensor at the front of

the vehicle. This will prevent the measurement from being

impacted by splashing water or snow.

No special running-in procedure is necessary!

Mounting and connection

Page 175335_002-794e-05.20

5.2 Sensor mounting diagram

Fig. 4: Dimensions: Correvit L-Motion sensor head

 

















3OXJ

PDOHSRO

.H\1

/HPR0





0RQWDJHO|FKHU

[

Plug:

male, 19 pin

Key N

Lemo M2

Mounting holes ø5 (2x)

Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...

5335_002-794e-05.20Page 18

5.3 Coordinate systems

5.3.1 Body coordinate system

Fig. 5: Body coordinate system

X-axis: forward direction of the car

Y-axis: perpendicular to the X-axis, left direction of the car

Z-axis: perpendicular to the X-axis, up direction of the car

5.3.2 Horizontal coordinate system

Fig. 6: Horizontal coordinate system

X-axis: the body X-axis projected to the horizontal plane

Y-axis: the body Y-axis projected to the horizontal plane

Z-axis: vertical up direction parallel to the gravity axis

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