Kistler 5337A Owner's manual

Type
Owner's manual

This manual is also suitable for

Instruction
Manual
5335_002-794e-05.20
Correvit L-Motion
non-contact
optical sensors
Type
5335A..., 5337A...
Page 15335_002-794e-05.20
The information in this manual is subject to change without
notice. To keep pace with technical advancement, Kistler
reserves the right to make improvements and changes
to the product without obligation to notify any person or
organization of such changes.
© 2017 ... 2020 Kistler Group. Kistler Group products are
protected by various intellectual property rights. For more
details visit www.kistler.com. The Kistler Group includes
Kistler Holding AG and all its subsidiaries in Europe, Asia,
the Americas and Australia.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
info@kistler.com
Kistler Instrumente GmbH
Automotive Research & Test Division
Charlotte-Bamberg-Str. 12
35578 Wetzlar
Germany
Phone +49 6441 9282 0
info.de@kistler.com
www.kistler.com
Foreword
Foreword
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 2
Contents
1. Introduction .................................................................................................................................4
2. Important remarks ......................................................................................................................5
2.1 For your safety ....................................................................................................................5
2.2 Disposal information for electronic devices ........................................................................6
2.3 Software upgrades and updates .........................................................................................6
3. Product description ....................................................................................................................7
3.1 General ...............................................................................................................................7
3.2 Features .............................................................................................................................8
3.3 Application ..........................................................................................................................8
3.4 Accessories ........................................................................................................................8
3.4.1 Type 5335A... (standard ECU) ..............................................................................8
3.4.2 Type 5337A... (small ECU) ....................................................................................9
3.4.3 Optional accessories ...............................................................................................
9
4. Technical data ...........................................................................................................................10
4.1 Specications ...................................................................................................................10
4.2 Pin assignments ...............................................................................................................12
4.2.1 L-Motion with standard ECU, Type 5335A... .......................................................12
4.2.2 L-Motion with small ECU, Type 5337A... .............................................................15
5. Mounting and connection ........................................................................................................16
5.1 Mounting options ..............................................................................................................16
5.2 Sensor mounting diagram ................................................................................................17
5.3 Coordinate systems ..........................................................................................................18
5.3.1 Body coordinate system .....................................................................................18
5.3.2 Horizontal coordinate system ..............................................................................18
5.3.3 Bandwidth or cut-off frequency ............................................................................19
5.3.4 Filter setting and acquisition rate ........................................................................19
5.4 Mounting instructions ........................................................................................................20
5.4.1 Installing with magnetic holder ............................................................................20
5.4.2 Installing with suction holder ...............................................................................23
5.4.3 Installing the safety line .......................................................................................26
5.5 Connecting the sensor ......................................................................................................28
5.5.1 ECU standard, Type 5335A... ..............................................................................28
5.5.2 ECU small, Type 5337A... ...................................................................................30
Page 35335_002-794e-05.20
Total number of pages 77
6. KiCenter Software .....................................................................................................................31
6.1 Toolbar ..............................................................................................................................31
6.1.1 Explanation of the buttons in the toolbar .............................................................32
6.2 Sensor settings L-Motion ..................................................................................................34
6.2.1 Sensor node ........................................................................................................35
6.2.2 Measurement display ..........................................................................................36
6.2.3 Sensorconguration ...........................................................................................37
6.2.4 Digital output .......................................................................................................40
6.2.5 Analog output ......................................................................................................41
6.2.6 CAN bus ..............................................................................................................42
6.2.7 Input channel settings .........................................................................................45
6.2.8 Device calibration ................................................................................................46
6.3 Firmware update ..............................................................................................................51
7. Troubleshooting ........................................................................................................................53
7.1 Cables and power supply .................................................................................................53
7.2 Status display and LED of the sensor electronics ............................................................53
7.3 Lighting .............................................................................................................................53
7.4 Sensor lens/protection glass ............................................................................................53
7.5 Working range ..................................................................................................................54
7.6 Software ...........................................................................................................................54
7.7 CAN ..................................................................................................................................54
7.8 Environmental conditions .................................................................................................55
7.9 EMC interference ..............................................................................................................55
7.10 Service ..............................................................................................................................55
8. Appendix ....................................................................................................................................56
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 4
1. Introduction
Thank you for choosing a Kistler quality product. Read
this instruction manual carefully so that you can make full
use of your product's many features.
Where permitted by law, Kistler accepts no liability if this
instruction manual is disregarded or if products other than
those listed under accessories are used.
Kistler offers a wide range of measuring technology
products and complete solutions:
Piezoelectric sensors for the measurement of pressure,
force, torque, strain, acceleration, shock and vibration
Strain gauge sensor systems for the measurement of
force and torque
Piezoresistive pressure sensors and transmitters with
thecorrespondingampliers
Corresponding ampliers (charge ampliers,
piezoresistive ampliers, etc.), indicators and charge
calibrators
Devices for electronic control, monitoring and evalu-
ationunitsaswellasapplication-specicsoftwarefor
measurement technology
Data transmission modules (telemetry)
Kistler also designs entire measurement systems for
specicpurposes,forexample,intheautomotiveindustry,
in plastics processing and in biomechanics.
Our complete catalog provides an overview of our product
range. Detailed data sheets are available for nearly all
products.
Ifyoustillhaveanyspecicquestionsafterstudyingthese
instructions, Kistler's customer service is available to you
around the world and can also provide you with competent
adviceonapplication-specicproblems.
Important remarks
Page 55335_002-794e-05.20
2. Important remarks
2.1 For your safety
Observe the following remarks before you commission
the device. Kistler accepts no responsibility for damages
that could arise from improper use of this product.
Prerequisite for the proper and safe use of the device
is that it be correctly stored, professionally installed and
commissioned, as well as operated as intended and
carefully maintained. Only persons who are familiar
with the installation, commissioning, operation and
maintenance of comparable devices and who possess the
qualicationsnecessaryforthegiventaskmayworkwith
the device.
Mounting a device on a vehicle invalidates the general
operating permit of the vehicle for use on public roads.
Please observe the relevant legal requirements!
Do not look into the lamp; there is a risk of eye damage!
The lamp can become very hot; take this into account
when changing the lamp.
If the sensor is operated for a longer period of time, the
sensor head may become very hot, possibly resulting in
burn injuries. This applies in particular if the sensor is
operated in hot ambient conditions.
Do not use any defective or damaged devices.
Makenounauthorizedmodicationsandchangestothe
device and/or its accessories.
Improper installation of the device will affect the safety of
the vehicle and the occupants! Install the device in such a
way that equipment necessary for the safety of the vehi-
cle is not impaired or disabled.
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 6
When connecting to the power supply, data acquisition
and evaluation systems and other usable components,
pay attention to the proper pin assignment and correct
operating voltage.
The sensor and/or sensor components could be damaged
if the sensor is operated for a long period of time in hot
ambient conditions. Switch off the sensor if the vehicle is
not moved for a longer period of time.
Only use the original components included in the scope
of delivery.
Should it be necessary to use your own cables, always
pay attention to the correct pin assignment.
Kistler accepts no liability for damages caused by the use
of cables other than those supplied by Kistler.
For further information, please contact Kistler:
+49 6441 9282 0
info.de@kistler.com
2.2 Disposal information for electronic devices
Waste electronic equipment must not be disposed of with
household waste. At the end of its service life, return the
device to the nearest electronic disposal point or contact
your Kistler sales outlet.
2.3 Software upgrades and updates
If Kistler supplies upgrades or updates for embedded
software, they must be installed.
Kistler assumes no liability for direct or consequential
damages caused by products whose embedded software
is not up-to-date.
Product description
Page 75335_002-794e-05.20
3. Product description
3.1 General
The Correvit L-Motion sensor enables the direct, slip-
free measurement of the longitudinal speed in driving
tests. The sensors adapts automatically to smooth, static
water-covered surfaces, as well as to areas of turbulent
water, for example, roads sprayed with sprinkler systems.
Aninnovativealgorithmsignicantlyreducessignalnoise.
The algorithm and the high measurement frequency of
500 Hz enable a minimum signal delay of 6 ms. A built-in
5 Hz GPS receiver facilitates the determination of position
data and the time. The external magnetic antenna permits
variable and fast mounting on the vehicle.
The sensors can be congured easily via the supplied
KiCenter software. Adjustable, standardized signal out-
puts and interfaces enable the direct connection to a PC/
laptop or data acquisition systems.
The use of Kistler's DTI technology ensures an efcient
and fast test setup. Only a single cable is needed for con-
gurationof thesensor,the transmissionandsynchroni-
zation of the measurement data, and for the power supply.
AutomaticsensordetectionusingTEDSmakescongura-
tion even simpler.
The L-Motion sensor is available in two versions: with
standard ECU and with small ECU.
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 8
3.2 Features
Working range of 350 ±100 mm
Applicable from 0.1– 250 km/h
(optionally up to 400 km/h)
Distance measurement accuracy: ±0.1 %
High measurement frequency: 500 Hz
New technique reduces signal noise and enables a
low signal delay (6 ms)
Built-in GPS receiver (route mapping)
DTI functionality
Low adjustment effort at the vehicle, shorter set-up
times, no running-in procedure
3.3 Application
High-precision, slip-free measurement of distance, lon-
gitudinal speed and acceleration for vehicle dynamics
testing, for example, DIN 70028 Measuring the stopping
distance with ABS in straight-ahead stops, ISO 14512
Straight-aheadbrakingonsurfaceswithsplitcoefcientof
friction.
3.4 Accessories
3.4.1 Type 5335A... (standard ECU)
Included accessories Order no.
Connecting cables
USB, L = 1.8 m 55155609
CAN, L = 2 m 55155606
DTI, L = 0.5 m 55155607
ETH, L = 2 m 55155608
Power cable for DTI sensors, L = 2 m 55155612
Distribution cable
L-Motion IN ANA/CNT, L = 1 m 55159202
L-Mot. OUT ANA/DIG, L = 1 m 55159205
USB stick software & manual 55158846
Halogen lamp - cold light 18012531
Tool to exchange the sensor halogen lamp 55064735
Cranked wrench key 55065040
Hexagon wrench key, WAF4 55063983
Cranked wrench key 55065078
Mini folding rule with logo 55064207
Screw set for L-350, S-350, -Racing 55082183
Transport case, complete for L-/S-350 55066876
GPS antenna 55137560
Product description
Page 95335_002-794e-05.20
3.4.2 Type 5337A... (small ECU)
Included accessories Order no.
Connecting cables
USB, L = 1.8 m 55155609
DTI, L = 0.5 m 55155607
ETH, L = 2 m 55155608
Power cable for DTI sensors, L = 2 m 55155612
USB stick software + manuals 55158846
Halogen lamp - cold light 18012531
Tool to exchange the sensor halogen lamp 55064735
Cranked wrench key 55065040
Hexagon wrench key, WAF4 55063983
Cranked wrench key 55065078
Mini folding rule 55064207
Screw set for L-350, S-350, -Racing 55082183
Transport case, complete for L-/S-350 55066876
GPS antenna 55137560
3.4.3 Optional accessories
Order no.
Connecting cable ETH, L = 5 m 55161139
Connecting cable DTI, L = 1 m 55161140
Connecting cable DTI, L = 2 m 55161141
Suction holder 18012551
Magnet holder 18012545
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 10
4. Technical data
4.1 Specications
Performance specifications
Type 5335A...
(Standard)
Type 5337A...
(Small)
Speed range 1) km/h ±0.1 ... 250
Distance resolution mm ≤1.0
Measurement accuracy 2) %FSO <±0.1
Measurement frequency Hz 500
Working range mm 350 ±100
Accelerometer
Measuring range g ±18
Non-linearity %FSO ±0.15
Temperature compensation °C 0 ... 70
Angular rate sensor
Measuring range °/s ±300
Non-linearity %FSO ±0.15
Temperature compensation °C 0 ... 70
Signal outputs
Digital output Velx pulses/m 1 ... 1 000/TTL no
Analog output VelxV–10 ... 10 no
Analog output Pitch V –10 ... 10 no
Analog output AccxV–10 ... 10 no
Analog output AngVelyV–10 ... 10 no
Signal inputs
Trigger input TTL no
Digital input kHz 0 ... 100 no
Analog input 1+2 V–10 ... 10 no
Interfaces
CAN (Motorola/Intel) 2.0B no
USB (Full Speed) 2.0
Ethernet yes
DTI yes
Technical data
Page 115335_002-794e-05.20
System specifications
Type 5335A...
(Standard)
Type 5337A...
(Small)
Power supply V10 ... 28
Power consumption, max. (at 12 V) W 35
Temperature range
Operation °C –25 ... 50
Storage °C –40 ... 85
Relative humidity (non-condensing) % 5 ... 80
Degree of protection class (cable mounted)
Sensor head IP67
Electronics IP40
Dimensions (LxWxH)
Sensor head mm 118x70x45
Electronics mm 175x125x95 175x125x65
Weight
Sensor head grams 600
Electronics grams 1 100 890
Shock g
ms
50 half-sine
6
Vibration g
Hz
10
10 ... 150
Lighting halogen
1) Optionally calibrated to up to 400 km/h
2) Determined on test surface with distance >200 m
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 12
4.2 Pin assignments
4.2.1 L-Motion with standard ECU, Type 5335A...
Fig. 1: L-Motion standard ECU,
connector view of front panel
Power/DTI, 8-pin LEMO 1B, connector
Pin Signal
1 Internal use
2 Internal use
3 Internal use
4 Internal use
5 Vin_Ext
6 Vin_Ext
7 GND_Ext
8 GND_Ext
Technical data
Page 135335_002-794e-05.20
ETH/USB, 7-pin LEMO 1B, socket
Pin Signal
1 TX+
2 TX–
3 RX+
4 RX–
5 USB D+
6 USB D–
7 GND
CAN, 7-pin LEMO 0B, socket
Pin Signal
1 CAN high
2 CAN low
3 GND
4 GND
5 nc
6 nc
7 nc
OUT, 10-pin LEMO 1B, socket
Pin Signal
1 Ana_out 1
2 Ana_out 2
3 Ana_out 3
4 Ana_out 4
5 AGND
6 Dig_out 1
7 nc
8 nc
9 nc
10 DGND
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 14
IN, 8-pin LEMO 1B, connector
Pin Signal
1 ANA_in 1
2 ANA_in 2
3 AGND
4 LB_in
5 Counter_in
6Pull-up(10kΩ)toVin_Ext
7 Vin_Ext
8 GND Ext
A description of the pin assignments for sensor connector
and GPS connector is not necessary for the intended use
of the sensor.
Technical data
Page 155335_002-794e-05.20
4.2.2 L-Motion with small ECU, Type 5337A...
Fig. 2: L-Motion small ECU, connector view of front
panel
Power/DTI, 8-pin LEMO 1B, connector
Pin Signal
1 internal use
2 internal use
3 internal use
4 internal use
5 Vin_Ext
6 Vin_Ext
7 GND_Ext
8 GND_Ext
ETH/USB, 7-pin LEMO 1B, socket
Pin Signal
1 TX+
2 TX–
3 RX+
4 RX–
5 USB D+
6 USB D–
7 GND
A description of the pin assignments for sensor connector
and GPS connector is not necessary for the intended use
of the sensor.
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 16
5. Mounting and connection
5.1 Mounting options
For optimum power and accuracy, the mounting distance
between the bottom of the sensor (without splash guard)
andtheroadsurfacemustbeinthespeciedrange(see
chapter 4.1).
Fig. 3: Possible mounting positions
Longitudinal sensor type Transverse sensor type
350 mm 350 mm 350 mm
Note the mounting direction of the L-Motion sensor: longi-
tudinal/transverse variant.
In case of rain or snow, mount the sensor at the front of
the vehicle. This will prevent the measurement from being
impacted by splashing water or snow.
No special running-in procedure is necessary!
Mounting and connection
Page 175335_002-794e-05.20
5.2 Sensor mounting diagram
Fig. 4: Dimensions: Correvit L-Motion sensor head
 








3OXJ
PDOHSRO
.H\1
/HPR0


0RQWDJHO|FKHU
[
Plug:
male, 19 pin
Key N
Lemo M2
Mounting holes ø5 (2x)
Correvit L-Motion, non-contact optical sensors, Type 5335A..., 5337A...
5335_002-794e-05.20Page 18
5.3 Coordinate systems
5.3.1 Body coordinate system
Fig. 5: Body coordinate system
X-axis: forward direction of the car
Y-axis: perpendicular to the X-axis, left direction of the car
Z-axis: perpendicular to the X-axis, up direction of the car
5.3.2 Horizontal coordinate system
Fig. 6: Horizontal coordinate system
X-axis: the body X-axis projected to the horizontal plane
Y-axis: the body Y-axis projected to the horizontal plane
Z-axis: vertical up direction parallel to the gravity axis
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Kistler 5337A Owner's manual

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Owner's manual
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