Pottinger ALPINHIT 4.4 H Operating instructions
- Category
- Kitchen & houseware accessories
- Type
- Operating instructions
This manual is also suitable for
Operator‘s manual
Translation of the original Operating Manual
Nr.
Tedder
99+2112.EN.80U.0
ALPINHIT 4.4
(Type 2112 :
+ . . 01001)
1900_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct
the customer on the operation, safety and maintenance regulations governing the machine.
Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose
you have received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your
dealer can fill in the handover declaration online.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised!
The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates Afnity - since 1871
"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.
Scan the QR code on the machine's type plate or look under
www.poettinger.at/poetpro
www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
Document
D
DE-1900 Dokum D Attachments
- 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen, Austria
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
Please place a cross where appropriate.
X
X
According to the product liability please check the above mentioned items.
Instructions for product
handover
The following is necessary to prove that the machine and the operating instructions have been handed over correctly:
In the partner portal you will find under the point customer service the point handover declaration. Here you can create a new transfer declaration.
Please fill in the form, have it signed by the customer and file it for your use.
You no longer need to send the form to Pöttinger, as it is automatically sent to Pöttinger when it is saved in the partner portal.
Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
Operation, commissioning and maintenance of the machine or device discussed and explained to the customer on the basis
of the operating instructions.
Check tyres for correct air pressure.
Check wheel nuts for tight t.
Correct PTO shaft speed indicated.
Adaptation to the tractor carried out: Three point adjustment
Cardan shaft correctly cut to length.
Test run carried out and no defects detected.
Function explanation during test run.
Swivel in transport and working position explained.
Information about optional equipment is given.
Indication of unconditional reading of the operating instructions.
EN
- 4 -
1300_GB-INHALT_2112
TABLE OF CONTENTS
EN
Observe
Safety
Hints in the
supplement!
Table of contents
SYM
BO
L
S
U
S
ED
CE mark
.....................................................................
5
Safety hints:
...............................................................
5
W
AR
WARW
N
I
NG
SI
GN
S
Meaning of warning signs
..........................................
6
Position of the warning signs
.....................................
8
S
P
EC
I
F
I
C
ATIO
N
Overview
....................................................................
9
Variations
.................................................................
10
T
RA
C
TOR
R
EQU
IR
EMEN
TS
Tractor
.......................................................................
11
Lifting unit (three-point linkage)
................................
11
Hydraulic connections required
................................
11
Power connections required
.....................................
11
A
TTA
ATTAA
CH
I
NG
TO
TRA
C
TOR
Attaching machine to tractor
...................................
12
Attaching cardan shaft
............................................
13
Connect hydraulic hoses
.........................................
14
Check functions (trial run)
........................................
15
P
AR
K
I
NG
T
HE
I
M
P
LEMEN
T
Parking the rotary tedder
.........................................
16
Parking in the open
..................................................
16
Winter storage
...........................................................
17
R
OA
D T
RA
N
SPORT
Safety advice
...........................................................
18
Transport runs
..........................................................
18
Repositioning from a working to
..............................
19
a transport position
.................................................
19
Safety advice
...........................................................
21
Repositioning from a transport position to
..............
21
a working position
....................................................
21
O
P
E
RATIO
N
General working
.......................................................
23
General guidelines on working with the machine
....
24
Guard
.......................................................................
24
Tedders
....................................................................
25
Turning
.....................................................................
25
Damping struts
........................................................
25
Adjusting the working height
....................................
25
Tine adjustment
.......................................................
25
Locking the running wheels (Model H)
....................
26
Setting the rotor angle
..............................................
26
Field edge clearing (boundary tedding)
...................
26
Jockey wheel (Option for Model N)
..........................
28
G
ENE
RA
L M
AI
N
T
EN
A
NCE
Safety advice
...........................................................
29
General maintenance information
............................
29
Cleaning of machine parts
.......................................
29
Parking in the open
..................................................
29
Winter storage
..........................................................
29
Articulated shafts
.....................................................
30
Hydraulic unit
...........................................................
30
M
AI
N
T
EN
A
NCE
Safety advice
...........................................................
31
Maintenance and Repairs
........................................
31
Input gearbox
..........................................................
31
Tine change
............................................................
31
Lubrication chart
......................................................
32
T
ECHN
I
C
A
L
D
ATA
Technical data
..........................................................
34
Optional equipment:
.................................................
34
Intended use of the rotary tedder
.............................
34
Type plate
................................................................
34
SU
PP
LEMEN
T
S
A
FE
T
Y
A
DV
I
CE
Lubricants
.................................................................
41
Combination of tractor and mounted implement
......
44
- 5 -
1801_EN-Sicherheit ANSI
EN
Symbol
S
u
S uS
S
ed
CE mark
The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering
guideline regulations and the other relevant EU guidelines.
EU
D
eclaration of
C
onformity (see Attachment)
By signing the EU Declaration of Conformity, the manufacturer declares that the machine that
is brought into service complies with all relevant fundamental safety and health requirements.
Safety hints:
These Operating Instructions contain the
following
F
igures:
D
A
NGE
R
If you do not follow the instructions in a text section
with this marking, there is a risk
of fatal or life-
threatening injury.
threatening injury.
•
All instructions in such text sections must be
followed!
WAR
WAR
N
I
NG
If you do not observe the instructions marked this
way, there is the risk of a severe injury.
•
All instructions in such text sections must be
followed!
C
A
U
TIO
N
If you do not observe the instructions marked this
way, there is the risk of an injury.
•
All instructions in such text sections must be
followed!
N
OT
E
If you do not observe the instructions marked this
way, there is the risk of material damage.
•
All instructions in such text sections must be
followed!
TIP
The text sections marked in this way provide you with
special recommendations and advise regarding the
economical use of the implement.
ENV
IRO
NMEN
T
The text sections marked in this way provide practices
and advice on environmental protection.
The features marked as (optional) are only available as
standard with specific implement versions or are only
offered for specific versions as optional equipment or are
only offered in certain countries.
Figures may deviate from your implement in detail and are
to be taken as illustrations of operating principle.
Designations such as right and left always apply as the
direction of travel unless the text or illustrations clearly
show otherwise.
- 6 -
2000_EN-Warnbilder_2111
EN
Warning signs
Meaning of warning signs
1
(2x)
Do not enter the danger area of the rotating rotors. Wait until
they have come to a complete standstill.
2
(1x)
494.695
Nach den er
sten Betriebsstunden
Muttern bz
w.
Schrauben nachziehen.
Resserer les vis écr
ous après les 10
premières heures de f
onctionnement.
Tighten nuts and scre
ws after the
fir
st 10 hour
s of operation.
Na de eer
ste 10 werkuren bouton en
moeren natrekken.
Retighten all screws after the first hours of operation.
494,695
3
(2x)
Tyre pressure
495,668
4
(2x)
bsb 449 567
495.166
Do not enter the swivel range of the rotor arms
495,166
5
(15x)
Position of a grease nipple
494,646
6
(2x)
Fit the tines in accordance with the rotor rotation direction.
494,670
7
(2x)
Fit the tines in accordance with the rotor rotation direction.
494,671
- 7 -
2000_EN-Warnbilder_2111
EN
Warning signs
8
(1x)
Read the operating instructions before putting the device
into operation.
494,529
10
(1x)
Never reach into the crushing danger area as long as parts
can move there.
495.154
11
(1x)
495.158/17
v Do not touch any moving machine parts. Wait until they
have stopped completely.
495,158
12
(2x)
Never reach into the crushing danger area as long as parts
can move there.
495,171
13
(1x)
540
540 rpm
495,310
14
(1x)
Secure your right to product warranty by signing the delivery
declaration.
495,713
- 8 -
2000_EN-Warnbilder_2111
EN
Warning signs
Position of the warning signs
060-19-004
5 5 55
5 2
714
3
7
6
3416
5
5
5
9
10
12
11
13
060-19-006
5
5
5
9
10
12
11
13
060-19-006
- 9 -
1300_GB-ÜBERSICHT_2112
Specification
GB
Overview
D
escriptions:
(1)
Guard
(2) Drive
(3) 3-point headstock
For Model N the headstock is swivelling
For Model H there is a short fixed headstock
(4) Feeler wheel (optional)
(5) Warning signs with marker lights (optional equipment)
2
2
5
5
5
5
1
1
4
3
3
M
odel
H
:
M
odel
N
:
- 10 -
1300_GB-ÜBERSICHT_2112
Specification
GB
Variations
D
escription
H
itch type
D
escription
ALPINHIT 4.4 H
3-point hitch headstock, fixed
Working width: 4.0m
ALPINHIT 4.4 N
3-point hitch headstock, swivelling
Working width: 4.0m
- 11 -
1900_DE-Tractor requirements_2112
EN
Trac
T
or requiremen
Tor requiremenT
T
s
TsT
Tractor
The following tractor requirements are necessary to operate this machine:
- Tractor output:
34KW/45HP and 75kW/100HP
max. 3500 kg tare weight
- Hitching:
Lower linkage Cat. II and Cat. III
Lifting gear with single-action hydraulics (lifting gear must be switched to
floating position
for operation)
- Connections:
see Table "Hydraulic and electrical connections required"
Lifting unit (three-point linkage)
-
The tractor’s lifting unit (three-point linkage) must be
designed for the occurring load. (See technical data)
-
The lifting struts must be set at the same length using
the relevant adjusting equipment
(See the tractor manufacturer’s operating manual)
-
Select the rear position if the lifting rods can be set in
various positions on the lower link. This relieves the
pressure on the tractor’s hydraulic system.
-
The limiting chains and/or stabilisers for the lower
linkage must be adjusted so that lateral movement
of
the hitched implements is
not
possible. (Safety measure
for transportation)
Hydraulic connections required
Design
Consumer
Single-acting hydraulic connection
Standard
Hydraulic lifting
X
Operating pressure
N
OT
E
Risk of material damage due to incompatible oils.
•
Check the compatibility of the hydraulic oils before connect
-
ing the machine to the hydraulic system of your tractor.
•
Do not mix mineral oils with bio oils!
Minimum operating pressure
170 bar
Maximum operating pressure
200 bar
Power connections required
Design
Consumer
Pin
Volt
Power connection
Standard
Lighting
7-pin
12 V DC
According to DIN-ISO 1724
- 12 -
1900_EN_A
N
b
A
u
_2112
EN
a
ttaching to tractor
Attaching machine to tractor
D
A
NGE
R
D
anger to life due to moving, rolling, tipping or
rotating parts.
Only carry out adjustments when the machine
•
has been parked securely and steadfastly
on level, firm ground.
•
the tractor engine is turned off and the pto
shaft is at a standstill.
•
the tractor's ignition key has been removed.
D
anger to life due to parts being thrown off
•
Before every operation, check that the tines
are in good order (free of breakage, cracks
and fracture lines).
•
Before every operation, check the bolt
fittings of the tines.
D
anger to life from rotor arms when folding.
•
Do not enter the swivel range of the rotor
arms.
•
Ensure that nobody else enters the danger
area around the rotor arms.
D
anger to life through damaged or missing hoop
guards
•
Carry out repairs to hoop guards immedi
-
ately.
N
OT
E
Risk of material damage due to squeezing hoses,
cables or chains.
•
Make sure to place the hoses, cables and
chains outside the coupling area.
N
OT
E
Risk of material damage due to tines sticking in the
ground.
•
Do not set the hydraulic unit (ST) to "lower"
if the tedder is fitted to the tractor.
1)
Bring the tractor up to mounting frame and couple the
lower link to the three-point linkage.
2)
Secure the tractor against rolling.
3)
Couple the upper link (1) to the three-point linkage.
M
odel
N
:
(Here standard bracket)
1
3
2
(Bracket with a low-lying upper link here)
1
2
M
odel
H
:
2
1
4)
Secure the position pins with the linch pin.
Secure
the lower link pins (2) free of play.
5)
Attach the cardan shaft
6)
Centrally fix the lower link (4), free of play, to prevent
the device from swinging out sideways.
7)
Set the length of the upper linkage (9) so that the rotors
slant forward and the front spring tines lightly touch the
ground.
- 13 -
1900_EN_A
N
b
A
u
_2112
EN
Att
A
AttAAtt
ching to tr
A
ching to trAching to tr
ctor
8)
Check the setting of the upper linkage (9) frequently
during work.
9)
Lift the tedder to the transport position.
10)
Release the support stand (3), push it upwards, latch
and secure it.
N
OT
E
D
anger of material damage through the support
feet colliding with the ground or the machine frame.
•
Place the support feet in parking position
before use.
3
3
M
odel
N
:
M
odel
H
:
Attaching cardan shaft
WAR
WAR
N
I
NG
Risk of injury resulting in death or other serious injury
due to catching and entanglement with a working
cardan shaft where the protective cover is missing
or damaged.
•
Operate the machine only with complete
protective equipment on the cardan shaft.
This includes the cardan shaft protective
rail, the protective shield on the tractor
and the protective cap on the side of the
machine.
•
Always secure the protective cover for the
cardan shaft against rotating by attaching
the safety chains.
•
Attach the safety chains so that there is suf
-
ficient swivelling space for the cardan shaft
in all operating positions.
•
Ensure the safety chains are not able to
become caught in the machine or tractor
components.
•
Have missing or damaged protective covers
repaired immediately and before the next
time the machine is used. Ensure that only
a specialist workshop carriers out cardan
shaft repairs.
1)
Secure the p.t.o. against accidental starting.
2)
Secure the tractor against rolling.
3)
Clean and grease the p.t.o.
4)
Fold away the cardan shaft holder.
5)
Push the seal on the cardan shaft onto the p.t.o. until
the seal clicks into place.
- 14 -
1900_EN_A
N
b
A
u
_2112
EN
Att
A
AttAAtt
ching to tr
A
ching to trAching to tr
ctor
WAR
WAR
N
I
NG
Serious injury through ejected parts of the damaged
cardan shaft.
•
The cardan shaft is to be checked before
first use and adapted if necessary (see
Chapter "Adapting the cardan shaft" in
Attachment B.
6)
Secure the protective cover's holding chains.
Connect hydraulic hoses
WAR
WAR
N
I
NG
Risk of an injury resulting in death or other serious
injury due to hydraulic oil leaking at high pressure.
•
Ensure that the hydraulic system on the
tractor and on the machine is depressurised
during maintenance work and when con
-
necting and disconnecting the trailer, both
on the tractor and machine side.
•
The coupled hydraulic hoses must be able
to give slightly with all movements during
cornering without tensioning, kinking or
rubbing, and must not chafe on parts.
•
Seek immediate medical attention for inju
-
ries. There is a risk of infection!
ENV
IRO
NMEN
T
When working with or on the hydraulics, ensure that fluid
does not escape into the surrounding area.
1)
Secure the p.t.o. against accidental starting.
2)
Secure the tractor against rolling.
3)
Select the appropriate control units.
4)
Place the tractor control unit in the "Neutral" position
(floating position).
5)
Clean the hydraulic plug with a lint-free cloth.
6)
Push the hydraulic plug into the socket on the control
unit until the plug clicks into place.
- 15 -
1900_EN_A
N
b
A
u
_2112
EN
Att
A
AttAAtt
ching to tr
A
ching to trAching to tr
ctor
Check functions (trial run)
WAR
WAR
N
I
NG
Risk of injury resulting in death or other serious
injury from reaching into the turning rotors during
the trial run.
•
Direct everyone out of the danger area
around the tedder prior to the trial run.
•
Start the trial run from the tractor driver’s
seat.
•
Stop the p.t.o. if anything unusual occurs
during the trial run.
Tractor lifting gear:
Check whether the tractor wheels collide with the tedder
with any sharp steering turns (1) in the working and trans
-
port positions.
If this should happen, and there is no suitable coupling
position possible with the included coupling console, then a
special lower linkage console must be fitted. Please contact
your specialist service centre for this.
1
D
rive:
Compare the given nominal speed on the tedder with the
tractor's p.t.o. r.p.m. The tedder can be operated with a
540 r.p.m. p.t.o.
Change the tractor p.t.o. direction of rotation to suit the
tedder. (For the tedder's direction of rotation: see the
sticker on the tedder)
Increase the p.t.o. r.p.m. smoothly up to the nominal speed.
Check for unusual noises and vibrations
Check the maximum possible cardan shaft angles in the
transport and working positions. The maximum possible
angle can be obtained from the cardan shaft operating
instructions and must not be exceeded.
TD 37/96/
4
4
TD 37/96/4TD 37/96/
L
ighting:
Check whether the electrical cable is connected and the
lighting works.
- 16 -
1700_GB-Parking_2112
EN
Parking
T
he im
The imT
P
he imPhe im
lemen
PlemenP
T
Parking the rotary tedder
The machine can be parked in either the working position
or transport position.
WAR
WAR
N
I
NG
Risk of injury resulting in death or other serious
injury from tilting the parked machine.
•
Park the machine only on solid, level
ground.
•
Protect the machine against rolling away.
•
Lock the support foot with the linch pin.
•
If the ground is soft, enlarge the support
stand area appropriately using suitable
material (e.g. a wooden plank).
-
Pin the bolt on the swing headstock in position B.
A
B
TIP
Only reposition pins when unit is raised.
-
Lower machine using tractor's hydraulics.
-
Park machine on support stand
1.
Lower support stand (C)
2.
Lock support foot (C) in the desired position
with the linch pin
C
C
Model N:
Model H:
-
Close stopcock (pos. A)
-
Remove the hydraulic lines.
-
Pull down the cardan shaft holder (D)
EN
-
Remove the cardan shaft from the tractor and lay it on
the cardan shaft holder (D).
You must not use the safety chain to suspend the
cardan shaft!
-
Unhitch the implement from the tractor.
Parking in the open
•
When parked outside for longer periods, clean rods
then coat with grease.
FETT
TD
49
/
9
/9/
3/2
- 17 -
1700_GB-Parking_2112
EN
Parking the machine
Check when parking
•
So rainwater can run off, the holes "W" must not be
blocked.
W
W
TD7/95/5
TD7/95/5
Winter storage
-
Thoroughly clean the machine beforehand.
-
Put up weather protection.
-
Protect exposed parts from rust.
-
Lubricate all lubrication points according to plan.
-
Park machine with rotors swivelled up.
- 18 -
2000_EN_StraSS
EN
tra
NS
port
_2112
EN
r
oad
t
ran
trant
S
ranSran
port
Safety advice
W
W
AR
WAR W
N
I
NG
D
anger of injury through machine tipping over.
•
Do not stand in the rotor arm swivel range
during the swivelling procedure.
•
Carry out the folding procedure only on
level, firm ground.
•
Carry out folding procedures in to and out of
the transport position only when machine is
at a standstill.
D
anger of injury through being pierced by tines!
•
Do not stand in the rotor arm swivel range
during the swivelling procedure.
Transport runs
Transport runs are defined as journeys from and to the
working location. If such runs include public streets and
lanes, then the machine must be in a roadworthy condition:
• The
light
fittings
should
be
fixed
vertically
to
the
road
and must function.
• If
the
lighting
is
dirty
then
it
must
be
cleaned.
• In
transport
position:
swivel
the
upper
rotor
inwards.
C
A
U
TIO
N
Risk of a slight or moderate injury due to being
pierced by tines.
•
swivel the upper rotor inwards.
- 19 -
2000_EN_StraSS
EN
tra
NS
port
_2112
EN
Road T
R
Road TRRoad T
anspo
RanspoR
RT
N
OT
E
Risk of material damage due to colliding parts.
•
With machines with a fixed headstock, pay
attention to the 80° angle of the rotor arms
(position 1)! If the angle is greater than 80°
(position 2), in the next step the tines will
collide with the struts of the fixed headstock.
Locking hooks
Locking hooks
2
1
2.
Turning tines
Manually turn the tines inwards.
-
Grasp the tubular frame with one hand and secure
it against unexpected movements.
-
At the same time, release the bolt (position C).
-
Swivel the tubular frame in a single movement until
the bolt is engaged again (position G). Do not let go
of the tubular frame in the process.
• Position
1
Transport position with
a fixed headstock.
• Position
2
Transport position with
pivoting headstock
Repositioning from a working to
a transport position
D
A
NGE
R
D
anger to life due to moving, rolling, tipping or
rotating parts.
Only carry out adjustments when the machine
•
has been parked securely and steadfastly
on level, firm ground.
•
the tractor engine is turned off and the pto
shaft is at a standstill.
•
the tractor's ignition key has been removed.
D
anger to life from rotor arms when folding.
•
Do not enter the swivel range of the rotor
arms.
•
Ensure that nobody else enters the danger
area around the rotor arms.
Requirements:
• The
machine
must
stand
with
the
middle
pair
of
wheels
on the ground.
1.
Swivel outer rotor:
Swivel the outer rotor upwards (manually or using the
hydraulic control unit)
• with
a
fixed
headstock:
in
position 1, lock approx.
80°
• w i t h
a
pivoting
headstock: in position
2, lock approx. 90°
- 20 -
2000_EN_StraSS
EN
tra
NS
port
_2112
EN
Road T
R
Road TRRoad T
anspo
RanspoR
RT
3.
C
heck transport locking!
WAR
WAR
N
I
NG
Risk of injury resulting in death or other serious
injury from unexpected movement of the tine arms.
•
Check that the locking hooks on both sides
have engaged properly.
• Fixed
headstock:
Position
1
• Pivoting
headstock:
Position
2
Locking hooks
2
1
4.
Secure pivoting headstock:
-
Raise the machine using the tractor lifting device
-
Move the linch pin from Position A (=Working position)
to Position B (=Transport position). This will prevent
sideways movements.
TIP
Only insert linch pin with machine raised.
-
Lock the swivelling headstock using the bracket (L).
This will prevent up and down movements.
Standard bracket:
B
A
L
Bracket with low-lying upper link:
B
A
L
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Pottinger ALPINHIT 4.4 H Operating instructions
- Category
- Kitchen & houseware accessories
- Type
- Operating instructions
- This manual is also suitable for
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