PREVOST X3-45 VIP, X3-45 VIP 2015 Owner's manual

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COACH MANUFACTURER
OWNER’S MANUAL
X3-45 VIP
PA1610 Rev. 1
February 2015
PA1610
Featuring:
New engine door design (STORM)
First edition: September 2014, Model-year 2014 starting from vehicle F-5740
REV EFFECTIVE DESCRIPTION DATE
0 First Release Sept. 2015
1 F-5875 New Keyless Entry System Feb. 2015
Foreword
i
This PREVOST Private Coach Owner's Manual
has been prepared to thoroughly acquaint you,
the owner, with the various equipment installed
on your vehicle. Of course, you are anxious to
drive your new private motorcoach and test its
features, but in order to fully appreciate and
safely enjoy your vehicle, please read this
publication carefully.
The specifications, descriptions and figures
given are based on the latest information
available at printing time. And because at
PREVOST we are constantly striving to improve
our products, we reserve the right to make
changes at any time without notice and/or
obligation on our part.
Please note that this publication applies to
factory-prepared, conversion-ready luxury
private coaches, manufactured by PREVOST
CAR INC. It describes and explains the
equipment and options available for installation
in our factory. Therefore, there may be
equipment described herein that is not installed
on your vehicle. This publication also does not
cover equipment installed by your interior
designer or system manufacturer.
This manual, or portions thereof, cannot be
reproduced in any form whatsoever, in whole or
in part, without the written consent of PREVOST
CAR INC.
Note: Illustrations in this manual are used for
reference only and may differ slightly from the
actual vehicle; however, key components
addressed in the manual are represented as
accurately as possible.
The following boxes are used to emphasize
particularly important information:
DANGER
Directs the operator’s a
ttention to unsafe
practices which could result in serious
personal injury or death.
WARNING
Directs the operator’s attention to unsafe
practices which could result
in serious
personal injury or
severe damage to the
vehicle.
CAUTION
Directs the o
perator’s attention to unsafe
practices where personal injury is not likely but
damage to vehicle components could occur.
NOTE
Indicates supplementary information essential
to the proper operation of the vehicle.
For your own safety and to ensure prolonged
service life of your private motorcoach, heed our
warning labels: DANGER, WARNING, CAUTION
and
NOTE
. Ignoring them could result in
extensive damage and/or serious personal
injury.
Foreword
i
CRITICAL EMISSION-RELATED MAINTENANCE
Source of parts and repair:
A repair shop or person of the owner’s choosing must maintain, replace, or repair emission control
devices and systems per manufacturer's recommendations.
Replacement of tires that are GHG certified:
The original equipment tires installed on this vehicle at the factory were certified to the U.S. EPA
Greenhouse Gas (GHG) and National Highway Traffic Safety Administration (NHTSA) Fuel
Efficiency regulations. Replacement of these tires should
be with
a tire of equal or lower rolling resistance
levels (TRRL or Crr). Please consult your tire supplier(s) for appropriate replacement tires.
Maintaining a GHG certified tire:
In order to maintain the certified rolling resistance of the tires which optimize fuel economy, the
maintenance procedures provide by the tire manufacturer must be followed.
EVENT DATA RECORDING DEVICES
This PREVOST vehicle is equipped with a device generally referred to as an "event data recorder" or
"EDR." Please note that while the term "event data recorder" is typically used throughout the motor vehicle
industry, not every EDR is the same; i.e., they do not all record the same data elements.
The EDR on this PREVOST vehicle records vehicle speed, engine RPM, time and date, plus a variety of
pedal and switch positions, both before and after an "event." Sudden vehicle deceleration or the
occurrence of certain other vehicle operational characteristics will define (trigger) an "event."
For any questions about this vehicle EDR device, contact a PREVOST Service Center or a regional
service manager.
Table of contents
ii
SECTION 1 SAFETY PRECAUTIONS .............................................................................................. 1-1
SECTION 2 VEHICLE EXTERIOR .................................................................................................... 2-1
SECTION 3 VEHICLE INTERIOR ..................................................................................................... 3-1
SECTION 4 CONTROLS AND INSTRUMENTS ............................................................................... 4-1
SECTION 5 OTHER FEATURES ...................................................................................................... 5-1
SECTION 6 STARTING AND STOPPING PROCEDURES .............................................................. 6-1
SECTION 7 SAFETY FEATURES AND EQUIPMENT ..................................................................... 7-1
SECTION 8 CARE AND MAINTENANCE ........................................................................................ 8-1
SECTION 9 TECHNICAL INFORMATION ........................................................................................ 9-1
ABBREVIATIONS
APPENDIX A SERVICE LITERATURE
APPENDIX B TROUBLESHOOTING MULTIPLEX
APPENDIX C ALLISON DIAGNOSTIC TROUBLESHOOTING CODES
APPENDIX D – TPMS TROUBLESHOOTING GUIDE
Safety Precautions 1-1
SAFE OPERATING PRACTICES ................................................................................................................ 2
DEFENSIVE DRIVING PRACTICES ............................................................................................................ 2
OTHER PRECAUTIONS .............................................................................................................................. 3
Safety Precautions
To ensure safe and reliable operation, heed the
following safety precautions.
SAFE OPERATING PRACTICES
o Operation and maintenance of the vehicle
must be performed only by qualified
personnel.
o Before driving, conduct a walk around
inspection and check that all baggage
compartment doors and equipment access
doors are securely shut.
o Make sure good visibility is maintained at all
times. Keep windshields clean and free of
obstructions.
o Adjust the driver's seat so that all controls
can be reached easily.
o Always wear the safety belt when driving.
o Check the instrument panel frequently. Do
not operate the vehicle when dials or
indicators are not in their normal operating
condition.
o Always pay attention to pedestrians passing
in front and behind the vehicle. Always yield
to pedestrians at pedestrian walkways.
o Do not drive over obstacles on the road.
Empty boxes, piles of leaves, and snowdrifts
could conceal hidden dangers that could
damage the vehicle suspension and
underbody.
o When turning or changing lanes, signal your
intention well in advance.
o When approaching to make a right turn,
reduce the space between the vehicle and
the curb to make sure another vehicle
cannot pass on the right. Since the vehicle
makes wide turns, allow enough space to
make safe turns.
o Switch from high beams to low beams when
meeting or following other vehicles within
500 feet (150 meters).
o Never leave the vehicle unattended with the
engine running or with the key in the ignition.
Turn off the engine, remove keys and apply
the parking brake before leaving the vehicle.
o Shut-off the engine before refueling, adding
oil, performing maintenance or servicing
tasks, unless stated otherwise.
o Fuel is highly flammable and explosive. Do
not smoke when refueling. Keep away from
open flames or sparks.
o Do not run the engine or HVAC system with
access doors left open. Close compartment
doors before operating any equipment.
o Do not remove the surge tank filler cap or
the cooling system pressure cap when the
engine is hot. Let the engine cool down
before removing filler caps.
o Do not attempt to push or pull-start a vehicle
equipped with an automatic transmission.
o The service life of the vehicle depends on
the kind of maintenance it receives. Always
record any problems and report them
immediately to maintenance personnel.
o Do not use the trailer hitch before reading
the safety, technical and operational
requirements on page 14 of this manual.
DEFENSIVE DRIVING PRACTICES
o For city driving, allow a four to six second
travel interval between your vehicle and the
vehicle ahead. Increase this travel interval
to six to eight seconds for highway driving.
Increase time interval for driving at night or
in foul weather.
o Be prepared to stop when approaching an
intersection. The stopping distance of the
vehicle increases with the weight and speed.
o Establish eye-to-eye contact with other
drivers and with pedestrians. Use, high
beam and low beam headlights, turn signals
and horn as needed.
o On highway, don't stare at the road ahead.
Keep your eyes moving. Check mirrors and
dashboard instruments frequently.
o To keep the vehicle from drifting across
lanes during highway driving, always look
over the horizon on the road ahead.
o Adjust your speed to road conditions, traffic
and visibility. Never exceed the posted
speed limits.
o If another vehicle is following close behind,
reduce your speed to let the vehicle pass.
For additional information about safe operation
and defensive driving practices, contact the local
department of motor vehicles authority.
Safety Precautions
OTHER PRECAUTIONS
DANGER
Prior to working on a system inside the
vehicle, make sure to cut electrical power and
air supply. A component could be supplied
with electricity even if battery master switch is
set to the OFF position and/or a component
could be pressur
ized even if air tanks are
emptied. Always refer to the appropriate wiring
and pneumatic diagrams prior to working on
electrical and/or pneumatic systems.
WARNING
CALIFORNIA PROPOSITION 65:
Diesel engine exhaust and some of
its
constituents are known to the State of
California to cause cancer, birth defects and
other reproductive harm.
Battery posts, terminals and other related
accessories contain lead and lead
compounds, chemical known to the State of
California to cause cancer and other
reproductive harm.
Batteries also contain other chemicals known
to the State of California to cause cancer.
Wash hands after handling.
CAUTION
Prior to welding or soldering on the vehicle,
disconnect a
ll electronic modules, positive
and negative battery connections. If these
modules (MCM, ECM, VECU, TCM, ECU,
ABS) are not dis
connected, electronic
components (EPROM, CHIPS) could be
permanently damaged.
Refer to Section 00 of
your maintenance
manual for all related procedures.
Vehicle Exterior
2-1
ENGINE COMPARTMENT COMPONENTS ................................................................................................ 4
ENGINE COMPARTMENT R.H. SIDE DOOR ............................................................................................. 5
ENGINE COMPARTMENT REAR DOOR .................................................................................................... 5
EXHAUST AFTERTREATMENT SYSTEM ACCESS DOOR ...................................................................... 6
RADIATOR DOOR ....................................................................................................................................... 6
CATALYTIC CONVERTER ACCESS DOOR .............................................................................................. 6
CONDENSER COMPARTMENT (A/C) ........................................................................................................ 7
EVAPORATOR COMPARTMENT ............................................................................................................... 7
FRONT ELECTRICAL AND SERVICE COMPARTMENT ........................................................................... 8
BAGGAGE COMPARTMENTS .................................................................................................................... 9
RECLINING BUMPER COMPARTMENT .................................................................................................... 9
FUEL AND DIESEL EXHAUST FLUID (DEF) FILLER DOOR .................................................................. 10
ENTRANCE DOOR .................................................................................................................................... 10
KEYLESS ENTRY SYSTEM ...................................................................................................................... 10
REAR VIEW MIRRORS .............................................................................................................................. 11
BACK-UP CAMERA ................................................................................................................................... 11
110-120 VOLT CONNECTOR .................................................................................................................... 11
TRAILER HITCH ......................................................................................................................................... 11
Vehicle Exterior
X3-45 VIP MOTORHOME EXTERIOR VIEW (TYPICAL)
1.
Engine air intake
10.
Rear-view mirror
2.
Engine compartment R.H. side door
11.
Reclining bumper
3.
Hinged rear fender
12.
Front electrical and service compartment
4.
Baggage compartment
13.
Driver’s power window
5.
Fuel filler door
14.
Evaporator or baggage compartment
6.
Condenser or baggage compartment
15.
Radiator door
7.
Entrance door
16.
Catalytic Converter access door
8.
Entrance door power window
17.
Slide-Out (Optional)
9.
Engine compartment rear door
18.
Exhaust Aftertreatment System access door
Vehicle Exterior
X3-45 VIP COMERCIAL USE VEHICLE TYPICAL EXTERIOR VIEW (FRONT SLIDE-OUT SHOWN)
18369
1.
Engine air intake
10.
Rear-view mirror
2.
Engine compartment R.H. side door
11.
Front reclining bumper
3.
Hinged rear fender
12.
Front electrical and service compartment
4.
Baggage compartment
13.
Driver’s power window
5.
Fuel filler door
14.
Evaporator compartment
6.
Condenser compartment
15.
Radiator door
7.
Entrance door
16.
Catalytic Converter access door
8.
Entrance door power window
17.
Front Slide-Out (Optional)
9.
Engine compartment rear door
18.
Exhaust Aftertreatment System access door
Vehicle Exterior
ENGINE COMPARTMENT COMPONENTS
ENGINE COMPARTMENT FEATURING VOLVO D13 ENGINE 01184_1
1. Diesel Oxidation Catalyst (DOC) & Diesel Particulate Filter (DPF) Assembly;
2. Transmission fluid dipstick;
3. Coolant fluid surge tank filler cap;
4. Coolant fluid surge tank sight glass;
5. Power steering fluid reservoir;
6. Engine oil dipstick;
7. Air filter;
8. Air filter restriction indicator;
9. Radiator fan
10. Radiator fan drive mechanism;
11. Alternators
12. Engine oil filler tube;
13. Central A/C compressor;
Vehicle Exterior
Most serviceable parts may be accessed
through exterior compartments. There may be
slight differences in the location of parts and in
the configuration of compartments between
models, depending on options.
ENGINE COMPARTMENT R.H. SIDE DOOR
The engine compartment R.H. side door
provides access to the following (if equipped):
o Engine compartment rear door release
lever;
o Batteries;
o Battery equalizer;
o Rear Electrical Panel;
o Rear Junction Panel;
o Booster terminals;
o Primary air circuit fill valve and drain cock;
o Fuel filter/water separator;
o 110-120 volt connector.
o A/C Compressor.
ENGINE COMPARTMENT R.H. DOOR 18559_2
This door can be locked or unlocked using the
exterior compartment key or, if so equipped, by
the central door locking system. To open, push
sideways the small lever located between the
marker lights.
ENGINE COMPARTMENT R.H. SIDE 18607_1
ENGINE COMPARTMENT REAR DOOR
To open the engine compartment rear door,
open the engine compartment curb side door
and pull the yellow handle located on the rear
door, grab the side of the door in the middle, pull
and lift the door.
OPENING THE ENGINE COMPARTMENT REAR DOOR
FROM R.H. SIDE DOOR 18608
Vehicle Exterior
o Engine;
o Alternator(s);
o Compressor(s);
o Belt tension valve (refer to Care and
Maintenance chapter);
o Engine starting selector (refer to Starting
and Stopping Procedures chapter);
o Certification plates;
o Engine coolant surge tank;
o Air cleaner restriction indicator;
o Engine oil dipstick;
o Power steering fluid reserve tank;
o Automatic transmission oil dipstick and filler
tube;
o Engine coolant filler cap.
NOTE
The engine compartment lights will turn on
automatically when the engine door is
opened.
A catch holding the door open engages when
the door is fully open. Release the catch before
closing the door.
WARNING
Unless otherwise specified, do not run engine
when the engine compartment
rear door is
open. Close the engine compartment rear
door before starting the engine.
EXHAUST AFTERTREATMENT
SYSTEM ACCESS DOOR
The engine door must be
open before opening the
exhaust aftertreatment
system access door. To
open the access door,
lower the latch release
lever, using a flat tip
screwdriver.
To close the door, lower the door and push
against the release lever spring to latch the door
shut.
RADIATOR DOOR
RADIATOR DOOR 18560_1
Open the engine radiator door by pushing
sideways the release lever.
CATALYTIC CONVERTER ACCESS
DOOR
To gain access to the catalytic converter, open
the radiator door first. At the top of the radiator
Vehicle Exterior
compartment, pull the catch connecting rod to
unlock the catalytic access door and lift the door
open.
Hold the door open by inserting the support rod
free end into the receptacle located on the left
side of the catalytic converter.
ACCESS TO THE CATALYTIC CONVERTER 04018
WARNING
After inserting the support rod into the
receptacle, make sure the rod s
upports the
door securely from falling down on to your
head or body.
WARNING
External and internal temperatures remain hot
long after engine has been shutdown. Allow
the Aftertreatment Device and DPF to cool
before handling. Wear protective clothing and
glove while servicing.
CONDENSER COMPARTMENT (A/C)
Pull the release latch located inside the adjacent
baggage compartment to open the condenser
door.
The condenser compartment provides access to
the following:
Diesel Exhaust Fluid (DEF) tank:
Condenser;
Condenser fans and motors;
Filter dryer and moisture indicator;
Receiver tank.
CONDENSER COMPARTMENT (A/C)
EVAPORATOR COMPARTMENT
The HVAC (Heating, Ventilating and Air-
Conditioning) evaporator blower and coolant
heater compartment are located in this
compartment. The compartment door release
latch is located on the right side of the baggage
compartment and to the left of the HVAC
compartment door. Pull the release latch then
slide your hand in the opening to depress the
secondary lock and swing open.
EVAPORATOR COMPARTMENT
SECONDARY LOCK LEVER
Vehicle Exterior
RECIRCULATION DAMPER 22302_A
If the door release mechanism is damaged or
ceases to function for any reason, the door can
be released by removing these four screws on
the fore wall of the fender side
EVAPORATOR COMPARTMENT DOOR RELEASE
FRONT ELECTRICAL AND SERVICE
COMPARTMENT
To open the front electrical and service
compartment door, pull the rod inside the
vehicle, next to the driver’s power window or use
the key to open from outside the vehicle. The
front electrical and service compartment
provides access to the following:
FRONT SERVICE COMPARTMENT DOOR 18381
o Front terminal block;
o VECU;
o Vehicle Electrical Center Front (VECF) and
Multiplex Modules;
o Master Chassis Module (MCM);
o Keyless module;
o Relays and fuses;
o Windshield washer reservoir & headlights
washer reservoir;
o Accessory air tank drain valve;
o Accessory system fill valve;
o ABS Electronic Control Unit (ECU).
The light in the front electric & service
compartment turns ON automatically when the
door is opened.
FRONT ELECTRICAL COMPARTMENT 06665
Vehicle Exterior
FRONT SERVICE COMPARTMENT 06532
BAGGAGE COMPARTMENTS
BAGGAGE DOOR LOCK AND LEVER 18043
The baggage compartment doors of the X
Series models provide 407 ft3 (11,53 m3) of
storage capacity. The compartments can be
locked or unlocked by using the exterior
compartment key. Pull up operating handle to
release the latch, and then pull the door open.
Pressurized cylinders assist the opening and
closing of the baggage compartment doors and
hold the doors open.
To close, pull the door down by the handle rod.
Complete the closing of the door by returning
the operating handle to its initial position.
CAUTION
Do not slam shut the baggage compartment
doors. Damage to door weather-
stripping or
locking mechanism could result.
Lights in the baggage compartments turn ON
automatically when the door is opened.
WARNING
To avoid injury, keep hands clear of baggage
compartment door edge and door frame when
closing.
NOTE
To prevent theft and vandalism, always lock
the bag
gage compartment doors before
leaving the vehicle unattended.
NOTE
For safety, open the door until the catch holds
the door open. Lift lever to release.
BAGGAGE DOOR CATCH 18612
NOTE
The baggage compartment doors can be
locked/unlocked from the driver's position by
the optional central locking system. The switch
is on the L.H. control panel. Refer to "Controls
& Instruments" chapter.
RECLINING BUMPER
COMPARTMENT
The front bumper can be tilted downward to give
access to the bumper compartment. Pull the
release handle located inside front service
compartment to unlock. Tilt down the entire
bumper assembly to access the compartment.
Push the bumper back up firmly in place to lock
in position.
Vehicle Exterior
2-10
WARNING
The compartment behind the bumper is not
desi
gned for storage. Never store loose
objects in this compartment since they can
interfere with the steering linkage mechanism.
Use care when opening or closing the
reclining bumper compartment to prevent
personal injury.
FUEL AND DIESEL EXHAUST FLUID
(DEF) FILLER DOOR
The fuel and Diesel Exhaust Fluid (DEF) filler
door is located on the L.H. side of the coach
providing easy filling. The vehicle is also
equipped with a R.H. door with fuel filler only. A
spring keeps the doors either open or shut. A
key is provided for unlocking the doors if the
option was chosen.
FUEL & DEF FILLER DOOR ON L.H SIDE
NOTE
Provided the vehicle is parked on level
ground, an automatic nozzle will automatically
shut off when tank is approximately 95% full.
CAUTION
Do not fill
to more than 95% of the tank
capacity. Do not "top off" the tank, doing so
may result in fuel spillage when the fuel
expands.
NOTE
The fuel filler door locks must be in the
unlocked position before closing.
ENTRANCE DOOR
ENTRANCE DOOR 18380
Lock or unlock the entrance door from outside
the vehicle by either turning the key in the door
lock (counterclockwise to lock, clockwise to
unlock), by using the outside key pad (see
“Keyless Entry System” in this chapter), or by
using the remote control (electronic key). Open
the door by pulling on the lever. Close by
pushing the door shut.
NOTE
The stepwell lights and entrance overhead
light turn on as the door opens.
There are two ways of unlocking the entrance
door from the inside. The first consists in
actuating the rocker switch on the R.H.
dashboard panel. This operation will also unlock
the baggage compartments. It is also possible to
unlock the entrance door by sliding its lock lever
to the left. If the orange tab on the door-lock
lever is visible, the door is unlocked.
DOOR-LOCK PANEL 18187
KEYLESS ENTRY SYSTEM
This system, located below the entrance door
handle, is used to lock or unlock the entrance
door, the baggage compartment and the service
/