Norpa PRN-20 Installation, Use & Maintenance Manual

Brand
Norpa
Model
PRN-20
Type
Installation, Use & Maintenance Manual
RESIDENTIAL SECTIONAL
GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
PRN-20
PRN-25
PRN-45
PRN-120
1
CONTENTS
CONTENTS.------------------------------------------------------------------1
1. Introduction to the models. -----------------------------------------2
2. Material supplied. ------------------------------------------------------4
2.1 Tools required. ---------------------------------------------------------------------4
3. Checking the measurements. --------------------------------------4
4. Installation of the vertical tracks. ---------------------------------4
4.1 Mounting the side seals. --------------------------------------------------------5
4.2 Mounting the vertical tracks. ---------------------------------------------------5
4.3 Centring the door, width wise. -------------------------------------------------5
5. Installing the horizontal tracks. ------------------------------------8
5.1 Mounting the horizontal tracks. ------------------------------------------------8
5.1.1 Placement of the horizontal guides PRN-120 model-------------------9
6. Mounting the back hangers on the ceiling. -------------------10
6.1 Installation. -------------------------------------------------------------------------11
7. Springs. -------------------------------------------------------------------12
7.1 Mounting the spring. -------------------------------------------------------------12
7.1.1Springs-----------------------------------------------------------------------------13
7.1.2 Installation of the spring. -----------------------------------------------------13
7.2.1 Reference indications ---------------------------------------------------------14
7.2.2 Reference indications. --------------------------------------------------------15
8 Section installation.-------------------------------------------------18
8.1 Section installation. --------------------------------------------------------------18
8.2 Installation.-------------------------------------------------------------------------19
8.3 Bottom section assembly. ------------------------------------------------------21
9. Cable winding and spring pre-dtensioning. ------------------26
9.0 Winding the cables and tensing the springs..------------------------------27
9.1 Cable winding and spring pre-detensioning.-------------------------------28
10. Total tension of the springs. -------------------------------------30
11. OPERATING TESTS.-------------------------------------------------31
12. Door lubrication. -----------------------------------------------------32
13. Installing the overhead motor (optional). --------------------33
14. Use and maintenance.----------------------------------------------34
15. By the owner.----------------------------------------------------------34
16. By the maintenance personnel. ---------------------------------34
17. Maintenance. ----------------------------------------------------------34
17.1 Tips. --------------------------------------------------------------------------------35
17.2 Maintenance. --------------------------------------------------------------------35
17.3 Spring tension. ------------------------------------------------------------------36
STATUTORY WARRANTY. ----------------------------------------------37
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
2MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
1. Introduction to the models
Residential Garage Doors
Models
PRN - 20
PRN - 25
PRN - 45
Although model PRN-20 is shown in this manual, the assembly corresponding
to each door model is provided in the appropriate section.
3MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
Residential Garage Doors
Models
PRN-120
PRN-120 model only
4
Quota 0
x
Quota level
2 Material supplied
- Packet with pre-assembled sections
- Packet with the tracks, springs and shafts.
- Box with the hardware fittings
2.1 Tools required
The tools needed to assembly the door are
not supplied by NORPA.
- Drill
- Bits
- Socket spanner set
- Set of Allen keys
- Different types of screwdrivers
(slotted and Philips)
- Hacksaw
- Different types of pliers
- Vice grips
- Ladder or scaffolding
- Level and water hose level
- Tape measure
All necessary personal protection items
should also be worn.
3. Checking the
measurements
It is essential to take each and every
measurement indicated in the diagram.
The door will be manufactured to
the measurements indicated on
the order, making it custom-built
to suit that particular doorway.
Warning!
Before installing the door, re-check all the
measurements. The precise levelling of the
vertical tracks is the most important step in
the installation process.
Any errors at this stage cannot be corrected
later, and will cause the door to malfunction.
4. Installation of the
vertical tracks
For correct levelling, on one side of the door
opening, use a tape measure to measure
one metre up from the finished floor or,
by default, from the exact height at which
the floor is to be finished.
Once the 1 metre mark has been made,
transfer this measurement to the other
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
5
x
x
side of the opening using a hose level.
Once transferred, the measurement of this
side of the opening should have a
minimum height of 1 m. If this is not so,
then measure a height of 1 m. for this side
and transfer to the other side, as explained
above.
The tracks can also be levelled using a laser
level.
4.1 Mounting the side
seals
The next step is to mount the side seals in
the vertical sections, ensuring that the
seals have been inserted perfectly.
4.2 Mounting the vertical
tracks
Make a 1 metre mark on the vertical tracks,
on the right and the left sides. When
mounting the tracks on the wall, you should
ensure that the marks made on the wall
coincide with those made on the tracks.
4.3 Centring the door,
width wise
Take the X measurement at either
side of the door opening.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
A = Clear opening
x
x
PRN-20 80 mm. A
PRN-25 80 mm. A
PRN-45 80 mm. A
Distance between
sections
Width X
Door
model
6
Use vice grips to clamp the track
to the wall
Do the same on the other side.
Use a bricklayer's level to level the tracks in
all directions as indicated in the diagram.
Level in all
directions.
If required, use
a shim to level
the tracks.
If the tracks are not perpendicular to
the wall frame, shims should be
used to correct this.
WARNING!
All these levelling
steps are
exceedingly
important if the door
is to function
correctly.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
7
Drill
Once levelled, you can begin to secure
the track to the wall, starting from
the bottom.
IMPORTANT!
Mount all items as indicated in the
diagram: Plug, washer, screw.
Fit screws in all the holes provided in
the track.
Do the same at the top of the track.
Then perform the same steps on
the track on the other side.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
8
5. Installing the horizontal tracks
Warning!
The horizontal tracks must be supported until they are completely secured to the
ceiling, to prevent the tracks from falling and being damaged.
Warning!
The horizontal tracks must be
perfectly aligned and levelled in
order to guarantee perfect door
operation.
5.1 Mounting the
horizontal tracks
Screw the horizontal tracks to the
vertical tracks, using the holes
provided.
Do the same on the other side.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
1
Top horizontal
guide
2
9
5.1.1 Placement of the horizontal guides
PRN-120 model.
For assembly of the horizontal
guides in the door type
PRN-120, proceed as
detailed in the drawing:
Slightly separate horizontal
upper guide assembly of
the bracket forward, as
these are factory riveted,
to toggle between the two
vertical guide.
Insert the screw position
(1) by passing it through
the three plates, placing in
position also SCREWS (2).
Proceed in the same way
on the other side.
Vertical guides
Gusset
forwarding
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
PRN-120 model only
10
Screw section (C) to the rear of the horizontal
tracks.
Do the same on the other side
Warning!
The horizontal tracks need to be securely anchored to
the ceiling
!Use the back hangers supplied to firmly secure the
tracks to the ceiling
!Level the sections adequately
!Keep the horizontal sections parallel to each other
!Mount the anchors required to withstand the weight
of the door.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
Profile in (C)
=
=
Keep the horizontal tracks
parallel to each other.
6. Mounting the back hangers on the ceiling
PRN-120 model only
11
Keep the horizontal tracks
parallel to each other.
Warning!
At least 4 BACK HANGERS must
be mounted on the ceiling as
shown in the drawing. Add more
hangers whenever this is
considered necessary in order
to securely anchor the tracks.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
The number of back hangers to be
mounted on the ceiling will always
be determined by NORPA. All back
hangers supplied must be installed
Prepare strong, triangular anchors
which must be correctly screwed
to the ceiling.
6.2 Installation
The horizontal tracks are supplied
with two back hangers per track.
However, the figure explains the
steps to follow, should it be
necessary to mount more anchors.
12
==
door control
Reference line
Sliding metal plate for
the shaft bracket
Ceiling anchor
horizontal track
Warning!
To avoid personal injury, it is essential
to secure the cable drum, the set
of springs and the centre supports
on the shaft.
The cable drum, set of springs and
centre support on the shaft could
slip off.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
Drum (L) black right
Drum (L) red left
Left spring
color black
Right spring
color red
Spring set left side
Spring set right side
Screw the anchor to the ceiling
Screw all the necessary anchors to
the ceiling.
7. Springs
The drums for the cables and springs
must be mounted on the correct
side of the door, to ensure that the
cables are wound correctly.
The cable drums are colour marked.
Left interior mounting: red cable drum
(L).
Right interior mounting: black cable
drum (R).
7.1 Mounting the spring
Trace a line along the strut, for the full
width of the door, to get a reference
point for mounting all the hangers
and the position of the holes for the
spring breakage supports.
Make the centre of the Shaft bracket
coincide with the door centre,
width wise, and the sliding metal
plate for the shaft bracket must
coincide with the Reference line.
==
Door control
Shaft bracket
13
Warning!
To avoid personal injury, it is essential
to secure the cable drum, the set
of springs and the centre supports
on the shaft.
The cable drum, set of springs and
centre support on the shaft could
slip off.
7.1.1 Spring
The cable drums and
springs must be
mounted on the right
side of the door so that
the cables can be
wound properly. The
cable drums are
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
PRN-120 model only
Drum (L) black right
Drum (L) red left
Left spring
color black
Right spring
color red
Spring set left side
Spring set right side
marked with colors.
Inside mount, left: cable drum (L)
red.
Interior installation, right: cable
drum (R) black.
7.1.2 Installation of the spring
Match the center of support shaft
with the center of the width of the
door.
1
2
Spring break
device
1
3
2
14
7.2.1 Reference indications:
Move the entire set of springs to match
the top (1) position of the spring
break device with the holes in the
console position (2)
Spring Security Support
Screw the Safety spring bracket the
to the console.
Installation
Security support springs absorb spring
breakage preventing the fall of the
door.
Secure the shaft to the profile in C
axis to maintain shafts in level
position.
Insert coupling shaft (1) in the shaft
(2)
and then slide into the shaft (3)
DO NOT tighten the 4 screws.
The total tightening of the coupling
should be done after pre-stressing
of the springs, and the exact
leveling of the panels.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
PRN-120 model only
15
Slide the bearing until
it coincides with the
bracket support hole.
1
3
2
k
l
i
c
Push until a click is heard
MT10051001-GB /10-05-10
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
7.2.1 Reference indications:
Insert the shaft in the bearing support.
Spring safety support
Screw the spring safety support to the
bottom braket.
Installation
The spring safety support absorbs
any possible spring breakage and
prevents the door from falling.
Secure the shaft support to the wall,
maintaining the shafts levelled.
Insert shaft coupler (1) on shaft (2)
and then slide it onto shaft (3).
DO NOT tighten the 4 screws.
The coupling should only be fully
tightened after the pre-tensioning
of the springs and the precise
levelling of the sections.
16
(1) =
(1) =
(2) 100mm.
Locking nuts
MT10051001-GB /10-05-10
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
1- The shaft support must be at the
centre of the door installation.
2- The shaft coupling must be at an
approximate distance of 100 mm
from the shaft support.
Slide the winding drums against the
track bearings.
Tighten all the locking nuts
The shaft support shall subsequently
be used for installing the motor
shaft.
(1) =
(2) 100mm.
(1) =
Locking nuts
17 MT10051001-GB /10-05-10
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
1- The shaft support must be at the
centre of the door installation.
2- The shaft coupling must be at an
approximate distance of 100 mm
from the shaft support.
Slide the winding drums against the
track bearings.
Tighten all the locking nuts
The shaft support shall subsequently
be used for installing the motor
shaft.
PRN-120 model only
18
4
3
2
1
Lower - upper
profile
Weather
stripping
Upper seal
Lower - upper
profile
3
2
1
4
8 Section installation
8.1 Section installation
There are three different types of sections:
1------------bottom section with lower - upper profile plus weather stripping.
2, 3 --------Intermediate sections
4-------------Top section, with lower - upper profile, plus upper seal.
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
19
4
3
2
1
Warning!
To guarantee correct installation, it is essential to follow the
steps detailed below:
- The sections must be mounted in the order indicated
- The plastic film must be completely removed from each
section
- After installation, the hinge movement must be smooth.
Always remove the plastic film from
both sides of each section before
mounting the section fittings.
8.2 Installation
Screw the following fittings or items to the bottom section
1---------Lower section
2---------Right bottom bracket
3---------Side hinge
4---------Centre hinge
MT10051002-GB /10-09-27
GB
RESIDENTIAL SECTIONAL GARAGE DOORS
INSTALLATION, USE & MAINTENANCE MANUAL
DOORS AND AUTOMATION SYSTEMS
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Norpa PRN-20 Installation, Use & Maintenance Manual

Brand
Norpa
Model
PRN-20
Type
Installation, Use & Maintenance Manual
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