Strongway Battery Jump Starter and Portable Power Pack Owner's manual

Brand: Strongway

Model: Battery Jump Starter and Portable Power Pack

Type: Owner's manual

SAVE THESE INSTRUCTIONS

500A & 800A Jumpstarter

Owner’s Manual

WARNING: Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety

precautions may result in serious personal injury.

Items #53013 & #53014

Page 2 of 15

Thank you very much for choosing a Strongway™ product!

For future reference, please complete the owner’s record below:

Serial Number/Lot Date Code: ________________________________

Purchase Date: ____________________________________________

Save the receipt, warranty, and this manual. It is important that you read

the entire manual to become familiar with this product before you begin

using it.

This jumpstarter is designed for certain applications only. Northern Tool

& Equipment is not responsible for issues arising from modification or

improper use of this product such as an application for which it was not

designed. We strongly recommend that this product not be modified

and/or used for any application other than that for which it was designed.

For technical questions, please call 1-800-222-5381.

Page 3 of 15

Table of Contents

Intended Use .......................................................................................................................................... 4

Specifications #53013 ........................................................................................................................... 4

Specifications #53014 ........................................................................................................................... 4

Important Safety Information ............................................................................................................... 5

Specific Operation Warnings ............................................................................................................... 7

First Aid .................................................................................................................................................. 7

Main Parts of Product ........................................................................................................................... 8

Before Each Use .................................................................................................................................... 8

Operating Instructions .......................................................................................................................... 9

Recharging the Battery ....................................................................................................................... 12

Maintenance ........................................................................................................................................ 12

Troubleshooting .................................................................................................................................. 13

Parts List .............................................................................................................................................. 13

Replacement Parts .............................................................................................................................. 13

Limited Warranty ................................................................................................................................. 14

Page 4 of 15

Intended Use

The Strongway 500A/800A Jumpstarter is easy to use and designed for years of reliable service. It

can run many DC appliances whenever you need power for work or play, at home, or on the road.

The 500A/800A jumpstarter has a battery inside and is designed for jumpstarting SUVs, trucks, and

vans.

The Strongway jumpstarter can:

 Power 12V DC appliances

 Power 5V USB appliances

 Jumpstart vehicle engines

 Over load protection for 12V DC outlet

 LED light for emergency

Note: The jumpstarter battery gradually discharges when left idle. Lead-acid batteries must be charged at least

once every 90 days even if the battery is not in use, especially in a warm environment. Leaving a battery in a

discharged state, or not recharging every 90 days, may result in permanent damage to the battery and poor

boosting performance.

Abbreviations and Acronyms

Ampere

Milli-Ampere

Alternating Current

Volt

Amp-hours

LED

Light-Emitting Diode

Direct Current

Specifications #53013

12V DC Power Section

Boost Ampere

500 Instantaneous Cranking Amps

Battery

20Ah 12V Sealed Lead-acid Battery

Jump Start Cables (size/length)

6AWG / 2Ft

AC Charging Adapter

15V 400mA

12V DC Power Socket

20A max. (fuse protected)

USB Output

3.1A Shared for 2 USB Ports

Physical Specifications

Ambient Operating Temperature Range

32℉-104℉（0℃-40℃）

Storage Temperature Range

32℉-86℉（0℃-30℃）

Package Dimensions L x W x H

39 X 20 X 28cm

Weight

11 lbs. (5 kg.)

Specifications #53014

12V DC Power Section

Boost Ampere

800A Peak Amps

Battery

22Ah 12V Sealed Lead-acid Battery

Jump Start Cables (size/length)

6AWG / 2Ft

AC Charging Adapter

15V 400mA

12V DC Power Socket

20A max. (fuse protected)

USB Output

3.1A Shared for 2 USB Ports

Physical Specifications

Ambient Operating Temperature Range

32℉-104℉（0℃-40℃）

Storage Temperature Range

32℉-86℉（0℃-30℃）

Dimensions L x W x H

39 X 20 X 28cm

Weight

13.8 lbs. (6.3 kg.)

Page 5 of 15

Important Safety Information

⚠WARNING

 Read and understand all instructions. Failure to follow all instructions may result in serious injury

or property damage.

 The warnings, cautions, and instructions in this manual cannot cover all possible conditions or

situations that could occur. Exercise common sense and caution when using this jumpstarter.

Always be aware of the environment and ensure that the jumpstarter is used in a safe and

responsible manner.

 Do not allow persons to operate or assemble the jumpstarter until they have read this manual and

have developed a thorough understanding of how it works.

 Do not modify this product in any way. Unauthorized modification may impair the function and/or

safety and could affect the life of the product. There are specific applications for which the product

was designed.

 Use the right jumpstarter for the job. DO NOT attempt to force small equipment to do the work of

larger industrial equipment. There are certain applications for which this equipment was designed.

It will be safer and do a better job at the capacity for which it was intended. DO NOT use this

equipment for a purpose for which it was not intended.

 Industrial or commercial applications must follow OSHA requirements.

⚠WARNING

 This jumpstarter may contain chemicals known to the State of California to cause cancer, birth

defects or other reproductive harm.

⚠WARNING

WORK AREA SAFETY

 Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit.

Cluttered, wet, or dark work areas can result in injury. Using the jumpstarter in confined work

areas may put you dangerously close to cutting tools and rotating parts.

 Do not use the jumpstarter where there is a risk of causing a fire or an explosion; e.g., in the

presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite

the flammable liquids, gases, or dust.

 Keep children and bystanders away from the work area while operating the jumpstarter. Do not

allow children to handle the jumpstarter.

⚠WARNING

PERSONAL SAFETY

 Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries

generate explosive gases during normal battery operation. Do not smoke, use matches, or a

cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The

static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury

and/or property damage.

Page 6 of 15

 Stay alert, watch what you are doing, and use common sense when operating the jumpstarter. Do

not use the jumpstarter while you are tired or under the influence of drugs, alcohol, or medication.

A moment of inattention while operating the jumpstarter may result in serious personal injury.

 Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving

parts. Air vents on the jumpstarter often cover moving parts and should be avoided.

 Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant

safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust

mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection

systems, and hearing protection when appropriate. This applies to all persons in the work area.

 Do not overreach. Keep proper footing and balance at all times.

 Ensure the power switch is off prior to plugging in the unit.

⚠WARNING

ELECTRICAL SAFETY

 Grounded tools must be plugged into an outlet properly installed and grounded in accordance

with all codes and ordinances. Never remove the grounding prong or modify the plug in any way.

Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether

the outlet is properly grounded. If the tools should electrically malfunction or break down,

grounding provides a low resistance path to carry electricity away from the user.

 Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This

plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the

plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change

the plug in any way. Double insulation eliminates the need for the three wire grounded power cord

and grounded power supply system.

 Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.

There is an increased risk of electric shock if your body is grounded.

 Do not expose the unit to rain or wet conditions. Water entering will increase the risk of electric

shock.

 Do not abuse the power cord. Never use the power cord to carry the jumpstarter or pull the plug

from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts. Replace

damaged power cords immediately. Damaged power cords increase the risk of electric shock.

⚠CAUTION

JUMPSTARTER USE AND CARE

 Do not force the jumpstarter. Products do a better job and are safer when used in the manner for

which they are designed. Plan your work, and use the correct product for the job.

 Check for damaged parts before each use. Carefully check that the jumpstarter will operate

properly and perform its intended function. Replace damaged or worn parts immediately. Never

operate the jumpstarter with a damaged part.

 Do not use a jumpstarter with a malfunctioning switch. Any unit that cannot be controlled with the

power switch is dangerous and must be repaired by an authorized service representative before

using.

 Disconnect the power/air supply from the product and place the switch in the off position before

making any adjustments, changing accessories, or storing the jumpstarter.

 Store the jumpstarter when it is not in use. Store it in a dry, secure place out of the reach of

Page 7 of 15

children. Inspect the unit for good working condition prior to storage and before re-use.

 Use only accessories that are recommended by the manufacturer for use with your jumpstarter.

Accessories that may be suitable for one product may create a risk of injury when used with

another unit. Never use an accessory that has a lower operating speed or operating pressure than

the unit itself.

 Do not leave the jumpstarter running unattended.

Specific Operation Warnings

⚠WARNING

 Do not use the unit for charging dry-cell batteries that are commonly used with home appliances.

These batteries may burst and cause injury and/or property damage. Use the unit for

charging/boosting a lead-acid battery only.

 An incorrect connection may cause sparking. Ensure that you have the proper polarity before jump

starting.

 Vehicles that have on-board computer systems may be damaged if vehicle battery is jump started.

Before jump starting, read the vehicle’s owner’s manual to confirm that external starting

assistance is suitable.

 Wear ANSI Z87.1 compliant safety goggles during use.

 Do not smoke or allow a spark or flame in the vicinity of the vehicle battery or jumpstarter.

 Remove all metal items such as jewelry and watches when working with a lead acid battery. A

lead acid battery can produce a short circuit current high enough to cause injury,

 Always battery clamps when not in use. Never touch battery clamps together. This can cause

dangerous sparks, power arcing and/or explosion.

 Always disconnect the negative jumper cable first, followed by the positive jumper cable.

 Do not expose the battery to fire or extreme heat. Doing so may result in the battery exploding,

causing injury.

 Do not operate the power pack in a closed area or restrict ventilation in any way.

 Use for jump starting a 12 volt battery only. Do not connect to a 6 volt or 24 volt battery system.

 This system is not designed to be used as a replacement for vehicular battery. Do not attempt to

operate a vehicle that does not have a battery installed.

 Excessive engine cranking can damage a vehicle’s starter motor. If the engine fails to start after

recommended number of attempts, discontinue jump-start procedures.

 Do not use this jumpstarter on a watercraft. It is not rated for marine applications.

 Keep this unit upright while storing, using, and recharging.

 To prevent damage to the jumpstarter, keep it out of direct sunlight, direct heat, and moisture.

 Not for use by or around children.

First Aid

SKIN: if battery acid contacts skin or clothing, wash immediately with soap and water for at least 10

minutes. If redness, pain, or irritation occurs, seek medical attention.

Page 8 of 15

EYES: if battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15

minutes and seek immediate medical attention.

Main Parts of Product

REF.

Subassembly

Boosting On/OFF Switch

Fuse for DC socket

Positive boosting cable

Work light off button

Work light SOS

Work light Strobe

Work light on button

12V DC sockets

Handle

Work light

LCD display

Charging port

4 USB ports ( 3.1A share for 2 USBs)

Battery check button

On/Off switch for left 2 USBs

On/Off switch for right 2 USBs

12V DC On/OFF switch

Negative boosting cable

Reverse connection indicator (red)

Correct connection indicator (green)

Before Each Use

⚠WARNING

Page 9 of 15

 Charge unit fully prior to each use.

 Follow all instructions published by the battery manufacturer and the manufacturer of the

equipment in which the battery is installed.

 Make sure the area around the battery is well-ventilated.

 Never smoke or allow a spark or flame in vicinity of the engine or batteries.

 Batteries contain acid and produce explosive gases. Shield eyes and face from batteries at all

times.

 An incorrect connection may cause sparking, igniting explosive gases and causing severe injury.

Make sure you have the proper polarity before jump starting.

 Before use: Ensure the vehicle's batter is 12 V. Ensure the vehicle's electrical systems are off.

 Remove all jewelry and metallic items such as rings, bracelets, necklaces, and watches when

working with batteries. Batteries produce a short-circuit current high enough to cause severe injury

when touched.

 Keep plenty of fresh water, soap and a supply of baking soda on hand in the area of the batteries

in case of contact with battery acid. Baking soda neutralizes lead acid battery electrolyte.

 The product is supplied with a rechargeable, sealed lead acid battery. This battery is self-

contained and not consumer replaceable. Batteries must be disposed of properly when they no

longer hold a charge.

Operating Instructions

⚠WARNING

SPARK AND EXPLOSION HAZARD

 Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries

generate explosive gases during normal battery operation. Do not smoke, use matches, or a

cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The

static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury

and/or property damage.

 Do not operate the jumpstarter in compartments containing batteries or flammable materials, or in

locations that require ignition-protected equipment.

 The 12V DC outlet does not automatically turn off the power supply to the DC appliance, even if

the internal battery of jumpstarter is discharged.

 Disconnect the 12V DC appliances after use to avoid over discharge of jumpstarter’s internal

battery.

Operating 12V DC Appliances

1. Check battery capacity status by pushing the “BATTERY” button to ensure that the battery is fully

charged.

2. Press the “DC” button to activate the DC sockets. You can see the indication on the LCD screen.

Then open the DC outlet plastic cover.

3. Plug the power cord of DC appliance into the DC socket.

4. Turn ON the DC appliance.

5. Press the “DC” button to turn off DC power.

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6. Recharge the jumpstarter immediately after use. Refer to Recharging the Jumpstarter with AC

Charger.

Operating USB Appliances

⚠CAUTION

EQUIPMENT DAMAGE

Never connect the USB power port directly to a computer USB outlet. Doing so may cause damage to

both the power port and USB outlet.

Using the USB Port

1. Check battery capacity status by pushing the “BATTERY” button to ensure that the battery is

fully charged.

2. Plug one end of USB cable (not provided) into the USB power port and other end to the USB-

chargeable device (e.g., MP3 player).

3. Press the “USB” button to turn on the USB power. There will be an indication light on LCD

screen to advise the USB power ports are activated.

4. Press the USB button again to turn off USB after use. Failure to do so may discharge the

internal battery to dead.

5. Recharge the jumpstarter immediately after use.

Operating the LED Light

1. Press the “Light ON” button to turn on the LED light

2. The LED light has multiple functions. Press the desired light function button to select the desired

function.

3. Turn off the LED light after use. Failure to do so may discharge the internal battery to dead.

4. Recharge the jumpstarter immediately after use.

Jumpstarting an Engine

1. Make sure your vehicle is a negative ground system. If it is a positive ground system vehicle or

you are unsure, please consult the vehicle’s owner’s manual.

2. Check the battery status before boosting engine by pressing “ BATTERY” button.

3. Turn off the vehicle and all accessories in the vehicle.

4. Engage the park/emergency brake of the vehicle.

5. Engage the transmission in park mode for an automatic transmission vehicle or engage the

transmission in neutral for a manual transmission vehicle.

6. Place the jumpstarter on a flat, stable surface close to the battery of the vehicle.

7. Connect the negative (black) clamp from the jumpstarter to the chassis of the vehicle.

8. Connect the positive (red) clamp from the jumpstarter to the positive (+) terminal of the battery in

the vehicle.

9. If the connection is correct, the green indicator on positive side panel is on, the move to step 11.

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10. Disconnect the clamps from the battery of the vehicle if the connections are reversed (RED

reverse polarity indicator is ON and alarm is sounding) and repeat the steps 7 , 8 and 9, then

proceed to step 11.

11. Turn ON the jumpstarter’s boosting ON/OFF switch when the correct connection indicator is on.

Crank the engine for 1–3 seconds or until it starts, whichever is first.

12. Turn OFF the boosting ON/OFF switch after using the unit.

13. Disconnect the positive (red)(+) clamp and then the negative(black)(–) clamp from the battery of

the vehicle.

14. Store the clamps separately after use.

15. Recharge the jumpstarter immediately after use.

⚠WARNING

 Allow the jumpstarter to cool down for at least 3 minutes after each boost.

 Follow these instructions carefully for boosting your vehicle. The instructions may be different

from those mentioned for other boosting products or cables.

 Do not crank the engine for more than 5 seconds. The jumpstarter feature is designed only for

short term operation. Failure to comply may cause damage to the device.

⚠CAUTION

EQUIPMENT DAMAGE

 Use only the supplied boost cables to boost a vehicle that has a 12V starting battery.

 Ensure that the jumpstarter is placed away from the moving parts of the engine and jumpstarter

power ON/OFF switch is in OFF position.

 Make sure the cable clamps are connected correctly to the battery terminals. A reversed polarity

connection (positive to negative) may cause a spark and damage the equipment. If the cable

clamps are connected in reverse, the reverse polarity LED indicator glows red and the audible

alarm will sound.

 Ensure that the jumpstarter and the cables are away from the belts, fans or any other moving part

of the engine.

Page 12 of 15

Recharging the Battery

⚠WARNING

 Always ensure that internal battery is fully charged. Do not overcharge the battery.

 Leaving a battery in a discharged state or without recharging every 90 days may result in

permanent damage to the battery and poor boosting performance.

 Do not use the AC or DC outlets while the power pack is being charged. Doing so may damage

the charging adapter.

 Do not attempt to recharge the internal battery if it is frozen.

 Use the supplied AC charger to recharge the unit.

 Recharge the unit every 90 days to maintain maximum battery capacity and extend unit life.

Recharging the Jumpstarter

1. Turn off all accessories before recharging.

2. Plug one end of included AC charger into charging input port of the jumpstarter and other end to

115 V AC electrical socket.

3. The charging status will be displayed on LCD screen.

Do not unplug the power cord until the battery is fully charged. It may take 30 hours or more to fully

recharge the jumpstarter battery provided the voltage is 115 V AC.

Maintenance

Maintain the jumpstarter by adopting a program of conscientious repair and maintenance in

accordance with the following recommended procedures. It is recommended that the general

condition of any jumpstarter be examined before it is used. Keep your jumpstarter in good repair.

Keep handles dry, clean, and free from oil and grease. The following chart is based on a normal

operation schedule.

Maintenance Interval

Maintenance Point

Before operating or after using

Clean the exterior surface of the jumpstarter with a damp cloth

to prevent accumulation of dust and dirt.

After using

Make sure USB/LED/DC is OFF.

Make sure ON/OFF Power Switch to OFF position after use.

Make sure disconnecting the 12V DC appliances after use to

avoid over discharge of jumpstarter’s internal battery.

Make sure the plastic covers on the 12V DC outlet are closed

after use.

Extending battery lifespan

Recharge the battery at least once every 90 days. This will

extend the durability and efficiency of the battery.

Page 13 of 15

Troubleshooting

Use the table below to troubleshoot problems before contacting service personnel or your local

dealer. If the problem continues after troubleshooting, call your local dealer for assistance.

Failure

Possible Cause

Corrective Action

The jumpstarter does not boost vehicle

That battery in the

jumpstarter is not fully

charged.

Fully charge the jumpstarter.

The engine start

capacity exceeds the

jumpstarter’s boosting

capacity.

Use a higher capacity

jumpstarter.

The battery of the

jumpstarter is damaged.

Replace the jumpstarter’s

battery.

Battery of the vehicle

is damaged.

Replace the vehicle battery.

No charging indication on LCD screen

when recharging.

No AC power at the

AC wall outlet.

Ensure power is available

at the AC wall outlet.

The AC charger is

Faulty.

Replace the 115 V AC charger.

The unit cannot be fully charged after 72

hours.

The output of the AC

charger is low.

Replace the 115 V AC charger.

The internal battery is

permanently damaged.

Check the battery at a car

maintenance workshop.

Switches are in the “ON”

position or DC loads are

connected.

Place all switches in OFF position

and disconnect all DC loads.

The alarm sounds and reverse polarity

indicator is ON.

The jump start cables are

connected incorrectly.

Connect the jump start cables the

correct way.

Parts List

Reference

Part Description

Quantity

Jumpstarter unit

Ac charger

Manual

Replacement Parts

 For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.

 Not all product components are available for replacement. The illustrations provided are a

convenient reference to the location and position of parts in the assembly sequence.

 When ordering parts, the following information will be required: item description, item model

number, item serial number/item lot date code, and the replacement part reference number.

 The distributor reserves the rights to make design changes and or improvements to product lines

and manuals without notice.

Page 14 of 15

Limited Warranty

Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only

("You'' or “Your”) that the Strongway product purchased will be free from material defects in both

materials and workmanship, normal wear and tear excepted, for a period of one year from date of

purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in

accordance with product instructions. There are no other warranties, express or implied, including the

warranty of merchantability or fitness for a particular purpose. If the product does not comply with this

limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a

commercially reasonable time, either replace the product or product component without charge to You

or refund the purchase price (less shipping). This limited warranty is not transferable.

Limitations on the Warranty

This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,

misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,

overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration

in any manner by anyone other than Us, with the sole exception of alterations made pursuant to

product instructions and in a workmanlike manner.

Obligations of Purchaser

You must retain Your product purchase receipt to verify date of purchase and that You are the original

purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make

and model number, and follow the claim instructions that will be provided. The product and the

purchase receipt must be provided to Us in order to process Your warranty claim. Any returned

product that is replaced or refunded by Us becomes our property. You will be responsible for return

shipping costs or costs related to Your return visit to a retail store.

Remedy Limits

Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty

or any other warranty related to the product. We shall not be liable for: service or labor charges or

damage to Your property incurred in removing or replacing the product; any damages, including,

without limitation, damages to tangible personal property or personal injury, related to Your improper

use, installation, or maintenance of the product or product component; or any indirect, incidental or

consequential damages of any kind for any reason.

Assumption of Risk

You acknowledge and agree that any use of the product for any purpose other than the specified

use(s) stated in the product instructions is at Your own risk.

Governing Law

This limited warranty gives You specific legal rights, and You also may have other rights which vary

from state to state. Some states do not allow limitations or exclusions on implied warranties or

incidental or consequential damages, so the above limitations may not apply to You. This limited

warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to

conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction

for any disputes relating to this warranty.

Page 15 of 15

Distributed by:

Northern Tool & Equipment Company, Inc.

Burnsville, Minnesota 55306

www.northerntool.com

Made in China

Strongway Battery Jump Starter and Portable Power Pack Owner's manual

Brand: Strongway

Model: Battery Jump Starter and Portable Power Pack

Type: Owner's manual

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Strongway Battery Jump Starter and Portable Power Pack Owner's manual

Strongway Battery Jump Starter and Portable Power Pack Owner's manual

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