Toro Power Max 6000 Snowthrower User manual

Category
Snow throwers
Type
User manual
FormNo.3358-617RevA
PowerMax® ®
®
6000Snowthrower
ModelNo.38610—SerialNo.270000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Important:The2-strokeengineprovidedon
thisproductmeetstheEPAPhaseINon-road
Emissionsregulationsforenginesunder19kW.
ThisproductdoesnotmeetCARBTIER1
regulationsandcannotbesoldinCalifornia.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Safety
BeforeOperating
?
?
Readandunderstandthecontentsofthis
manualbeforeoperatingthesnowthrower .
Becomefamiliarwithallcontrolsandknow
howtostoptheenginequickly .
Operator 's
Position
Thelow-speedaugerhasamovingpinch
pointclosetotheopening.
Caution:Improperusemayresultin
lossoffingers,hands,orfeet.
Thereisahigh-speed
impellerclosetothe
opening.
ThissnowthrowermeetsorexceedstheB71.3
specicationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforetheengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalert
youtopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoid
possibleinjuryordeath.
Improperlyusingormaintainingthissnowthrower
couldresultininjuryordeath.Toreducethis
potential,complywiththefollowingsafety
instructions.
Training
Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
unit.Bethoroughlyfamiliarwiththecontrolsand
theproperuseoftheequipment.Knowhowtostop
theunitanddisengagethecontrolsquickly.
Neverallowchildrentooperatetheequipment.
Neverallowadultstooperatetheequipmentwithout
properinstruction.
Keeptheareaofoperationclearofallpersons,
particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling,
especiallywhenoperatingthesnowthrowerin
reverse.
Preparation
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatetheequipmentwithoutwearing
adequatewintergarments.Avoidloosetting
clothingthatcangetcaughtinmovingparts.Wear
footwearthatwillimprovefootingonslippery
surfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always
2
placecontainersontheground,awayfromyour
vehicle,beforelling.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitonthe
ground.Ifthisisnotpossible,thenrefuelsuch
equipmentonatrailerwithaportablecontainer,
ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes,
untilrefuelingiscomplete.Donotuseanozzle
lock-opendevice.
Replacegasolinecapsecurelyandwipeupspilled
fuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallunitswithelectricstarting
motors.
Adjustthecollectorhousingtocleargravelor
crushedrocksurface.
Neverattempttomakeanyadjustmentswhile
theengineisrunning(exceptwhenspecically
recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring
operationorwhileperforminganadjustmentor
repairtoprotecteyesfromforeignobjectsthatmay
bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor
crossinggraveldrives,walks,orroads.Stayalertfor
hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,
removetheignitionkey,thoroughlyinspectthesnow
throwerforanydamage,andrepairthedamage
beforerestartingandoperatingthesnowthrower.
Iftheunitshouldstarttovibrateabnormally,stop
theengineandcheckimmediatelyforthecause.
Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impeller
housingordischargechute,andwhenmakingany
repairs,adjustmentsorinspections.
Whencleaning,repairingorinspectingthesnow
thrower,stoptheengineandmakecertainthe
auger/impellerandallmovingpartshavestopped.
Disconnectthesparkplugwireandkeepthewire
awayfromtheplugtopreventsomeonefrom
accidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthesnowthrower
inoroutofthebuilding.Opentheoutsidedoors;
exhaustfumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethesnowthrowerwithoutproper
guards,andothersafetyprotectivedevicesinplace
andworking.
Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.Keepchildren
andothersaway.
Donotoverloadthemachinecapacitybyattempting
toclearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen
operatinginreverse.
Disengagepowertotheauger/impellerwhensnow
throweristransportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedby
themanufacturerofthesnowthrower(suchaswheel
weights,counterweights,orcabs).
Neveroperatethesnowthrowerwithoutgood
visibilityorlight.Alwaysbesureofyourfooting,and
keeparmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
Handcontactwiththerotatingrotorbladesinsidethe
dischargechuteisthemostcommoncauseofinjury
associatedwithsnowthrowers.Neveruseyourhandto
cleanoutthedischargechute.Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave
stoppedrotating.
Alwaysuseacleanouttool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesuretheequipmentisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltank
insideabuildingwhereignitionsourcesarepresent
suchashotwaterheaters,spaceheaters,orclothes
3
dryers.Allowtheenginetocoolbeforestoringin
anyenclosure.
AlwaysrefertotheOperator’sManualforimportant
detailsifthesnowthroweristobestoredforan
extendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnow
topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknow.
Rotatingauger/impellercancutofforinjure
ngersorhands.Staybehindthehandlesandaway
fromthedischargeopeningwhileoperatingthe
snowthrower.Keepyourface,hands,feet,and
anyotherpartofyourbodyorclothingaway
frommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthesnowthrower,stop
theengine,removethekey,andwaitforall
movingpartstostop.Disconnectthewirefrom
thesparkplugandkeepitawayfromthespark
plugtopreventsomeonefromaccidentally
startingtheengine.
Beforeleavingtheoperatingposition,stopthe
engine,removethekey,andwaitforallmovingparts
tostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.
Whilerunningtheauger/impeller,pushdownon
thehandlestoraisethefrontofthesnowthrower
afewinches(centimeters)offthepavement.Then
liftthehandlesquicklytobumpthefrontofthe
snowthroweronthepavement.Repeatifnecessary
untilastreamofsnowcomesoutthedischargechute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthesnowthrower,stoptheengine,wait
forallmovingpartstostop,andusethecleanout
tool;neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,
illegible,orlost,repairorreplaceitbeforebeginning
operation.
Donotsmokewhilehandlinggasoline.
Donotusethesnowthroweronaroof.
Donottouchtheenginewhileitisrunningorsoon
afterithasstoppedbecausetheenginemaybehot
enoughtocauseaburn.
Performonlythosemaintenanceinstructions
describedinthismanual.Beforeperformingany
maintenance,service,oradjustment,stoptheengine,
removethekey,anddisconnectthewirefromthe
sparkplug.Ifmajorrepairsareeverneeded,contact
yourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthesnowthrowerformorethan
30days,drainthefuelfromthefueltanktoprevent
apotentialhazard.Storefuelinanapprovedfuel
container.Removethekeyfromtheignitionswitch
beforestoringthesnowthrower.
PurchaseonlygenuineTororeplacementpartsand
accessories.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
53-7670
1.Cutting/dismembermentoffoot,auger
104-2767
4
106-4525
Reorderpartno.112-6630
1.Fast
3.Slow
2.Forwardspeeds4.Reversespeeds
106-9158
5
106-9159
106-9160
107-4563
1.FrenchtranslationofU.S.EPAdecaltext:
Cemoteurestconformeàlaréglementation
antipollutionPhaseEPArelativeauxmoteursULGE.
Famille:4L4XS.1415BA
demodèle:106-9133
CYLINDREE(CC):141
Pourplusdedétailssurlasécurité,l’entretienetlesréglages,
reportez-vousaumanueldel’utilisateur.detéléphone
desservicesdeventeetd’après-venteauxEtats-Unis:
TheToroCompanyBloomington,MN
INFORMATIONIMPORTANTECONCERNANTLE
MOTEUR
112-6619
Reorderpartno.112-6606
1.Donotplaceyourhandinthechute;stoptheenginebefore
leavingtheoperator’sposition,usethetoolclearthechute.
6
112-6623
1.Disengage
4.ReadtheOperator’s
Manual.
7.Keepawayfrommoving
parts,removethe
ignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
10.Engage
2.Wheeldrive5.Donotplaceyourhand
inthechute;stopthe
enginebeforeleavingthe
operatorsposition,usethe
tooltoclearthechute.
8.Disengage
3.Engage6.Thrownobjects,keep
bystandersasafedistance
fromthesnowthrower.
9.Augerdrive
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Handlebolts4
Curvedwashers
4
1.
Locknuts4
Installtheupperhandle.
2.
Nopartsrequired
Installthetractioncontrollinkage.
Carriagebolts
2
3.
Locknuts2
Installthechutecontrolrod.
4.
Nopartsrequired
Checkthetirepressure.
5.
Nopartsrequired
Checktheskidsandscraper.
6.
Nopartsrequired
Checktheoperationofthetractiondrive.
1.InstallingtheUpperHandle
4Handlebolts
4
Curvedwashers
4Locknuts
Procedure
Note:Donotremovetherubberbanduntilyouhave
installedtheupperhandle.
1.Liftandrotatetheupperhandleandpositionitover
thelowerhandle(Figure3).
Important:Routethecablesattachedtothe
QuickStickinsidetheupperhandlelegsand
ensurethatthecablesarenotpinchedbetween
thehandlesections.
7
Figure3
1.Cables
2.Securetheupperhandlewith4handlebolts,
4curvedwashers,and4locknutsfromtheloose
partsbag(
Figure4).
Figure4
2.InstallingtheTraction
ControlLinkage
Procedure
1.Removethehairpincotterandwasherfromthe
lowerendofthespeedcontrolrodandinsertthe
lowerendoftherodintothelowerlinkarmsothat
thebentendofthespeedcontrolrodfacesrearward
(Figure5).
Figure5
2.Securethelowerendofthespeedcontrolrodwith
thewasherandhairpincotterthatyoupreviously
removed.
3.Removethehairpincotterandtheouterwasher
fromthetrunnionontheupperendofthespeed
controlrod(Figure6).
Figure6
1.Speedselectorlever
3.Innerwasher
2.Trunnion
4.Outerwasher
Note:Tomakeinstallationeasier,leavetheinner
washeronthetrunnion(Figure6).
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward
(counterclockwise)(
Figure7).
Figure7
8
6.Liftuponthespeedcontrolrodandinsertthe
trunnionintotheholeinthespeedselectorlever
(Figure6).
Note:Ifthetrunniondoesnottintothehole
whenyouliftuponthespeedcontrolrod,rotatethe
trunnionupwardordownwardonthespeedcontrol
roduntilitts.
7.Securethetrunnionandupperendofthespeed
controlrodwiththeouterwasherandhairpincotter
thatyoupreviouslyremoved.
Note:Foreasierinstallation,lookdownthrough
theopeninginthespeedselector(Figure8).
Figure8
1.Speedselector
3.InstallingtheChuteControl
Rod
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis
uprightandinthecenter.
2.Holdthebluetriggercapdownandpullthelever
fullyrearward.
Note:Thedischargechuteanddeectorshould
faceforward.Iftheydonot,holdthebluetrigger
capdown(butdonotmovetheQuickStick)and
rotatethedischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchute
controlrodwiththeattenedfrontendoftheshort
rodthatextendsfromthecontrolpanelsothatthey
nesttogether(Figure9).
Figure9
1.Shortrod
2.Longchutecontrolrod
4.Insertthefrontendoftherodintotheopeningin
thebackofthechutegearcoveruntilitslidesinto
thechutegear(Figure10).
Figure10
5.Aligntheholesinthenestedendsoftherodsand
insert2carriagebolts(intheloosepartsbag)through
theshortrodfromtheleftsideofthesnowthrower
(fromtheoperatingposition).
6.Insertthecableclipthatsupportsthedeector
cableontotheforwardcarriagebolt,andsecurethe
carriageboltswithlocknutsfromtheloosepartsbag
(Figure11).
9
Figure11
1.Cableclip2.Deectorcable
7.HoldthebluetriggercapdownandrotatetheQuick
Stickinacircletoensurethatthechuteanddeector
operatesmoothly.
4.CheckingtheTirePressure
Procedure
Thetiresareoverinatedatthefactoryforshipping.
Reducethepressureequallyinbothtirestobetween17
and20psi(116and137kPa).
5.CheckingtheSkidsand
Scraper
Procedure
RefertoCheckingandAdjustingtheSkidsandScraper
inMaintenance.
6.CheckingtheTractionDrive
Operation
Procedure
Ifthetractiondriveisnotproperlyadjusted,
thesnowthrowermaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjustit
properly,ifnecessary.
Important:Tooperatethetractiondrive,you
mustoperatethesnowthrowerwiththeself-propel
featureengaged.RefertoFreewheelingorUsing
theSelf-propelDrive.
1.Starttheengine;refertoStartingtheEngine.
2.MovethespeedselectortoPositionR1;referto
OperatingtheSpeedSelector.
3.Squeezethelefthand(traction)levertothehand-grip
(
Figure12).
Figure12
Thesnowthrowershouldmoverearward.Ifthe
snowthrowerdoesnotmoveormovesforward,
completethefollowing:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure6).
C.Turnthetrunniondownward(clockwise)onthe
speedcontrolrod(Figure6).
D.Connectthetrunniontothespeedselectorlever
(Figure6).
4.Releasethetractionlever.
5.MovethespeedselectortothePosition1;referto
OperatingtheSpeedSelector.
6.Squeezethelefthand(traction)levertothehand-grip
(
Figure12).
Thesnowthrowershouldmoveforward.Ifthe
snowthrowerdoesnotmoveormovesrearward,
completethefollowing:
A.Releasethetractionleverandstoptheengine.
B.Disconnectthetrunnionfromthespeedselector
lever(Figure6).
C.Turnthetrunnionupward(counterclockwise)on
thespeedcontrolrod(Figure6).
D.Connectthetrunniontothespeedselectorlever
(Figure6).
7.Ifyoumadeanyadjustments,repeatthisprocedure
untilnoadjustmentsarerequired.
Important:Ifthesnowthrowermoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable(refertoCheckingandAdjusting
theTractionCable)ortakethesnowthrowertoan
AuthorizedServiceDealerforservice.
10
ProductOverview
Figure13
1.Auger/impellerlever6.Chutedeector
2.Speedselectorlever
7.Dischargechute
3.QuickStickdischarge
chutecontrol
8.Skid(2)
4.Tractionlever9.Auger
5.Fueltank
10.Scraper
Figure14
1.Ignitionswitch4.Electricstartbutton
2.Choke
5.Recoilstarter
3.Primer
Figure15
1.Snowcleanouttool(attachedtothehandle)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
Topreventastaticchargefromigniting
thegasoline,placethecontainerand/or
snowthroweronthegroundbeforelling,
notinavehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
FreewheelingorUsingthe
Self-propelDrive
Youcanoperatethesnowthrowerwiththeself-propel
featureengagedordisengaged(freewheeling).
Tofreewheel,slidethewheelsinwardandinserttheaxle
pinsthroughtheouteraxleholes,butnotthroughthe
wheelhubs(Figure16).
Figure16
Toself-propel,slidethewheelsoutwardandinsertthe
axlepinsthroughtheholesinthewheelhubsandthe
inneraxleholes(Figure17).
11
Figure17
MixingtheGasolineandOil
Thissnowthrowerusesa50:1gasoline-to-oilmixture.
UseToro50:12-CycleOil(FuelStabilizerAdded)
oranequivalenthigh-grade,NMMATCW-certied
two-cycleoil.
Important:Topreventenginedamage,donotuse
automotiveoil(suchasSAE30or10W30)orfuel
mixedatthewronggasoline-to-oilratio.
1.PourahalfUSgallon(1.9liters)offresh,unleaded
gasolineintoanapprovedfuelcontainer.
2.Addtwo-cycleoiltothegasolineaccordingtothe
chartbelow(
Figure18):
Figure18
50:1Gasoline-to-OilRatioMixingChart
GasolineOil
1USgallon(3.8liters)2.6ounces(80ml)
2USgallons(7.6liters)5.2ounces(160ml)
3.Installthecaponthefuelcontainer.
4.Shakethecontainertomixthegasolineandoil
thoroughly.
5.Slowlyremovethecapandaddtheremaining
amountofgasoline.
Note:Donotmixgasolineandoilinthefueltank.
Oilatroomtemperaturemixeseasierandmore
thoroughlythancoldoil.Oilbelow32°F(0°C)
requiresadditionalmixing
FillingtheFuelTank
Fillthefueltankwithfreshfuelwiththeproper
gasoline-oilmixtureasshownin(Figure19).
Figure19
StartingtheEngine
1.InsertthekeyandturnitclockwisetotheOn
position(Figure20).
Figure20
2.Movethechokelevertotheright(Figure21).
12
Figure21
3.Firmlypushintheprimer2timeswithyourthumb,
holdingtheprimerinforasecondbeforereleasing
iteachtime(Figure22).
Figure22
Note:Takeyourgloveoffwhenyoupushinthe
primersothataircannotescapefromtheprimer
hole.
Note:Primingexcessivelymayoodtheengineand
preventitfromstarting.
4.Startthesnowthrowerusingtherecoilstarter
Figure23ortheelectricstarter(Figure24).
Figure23
Figure24
Important:Topreventdamagingtheelectric
starter,runitnomorethan10timesatintervals
of5secondson,then5secondsoff.Iftheengine
doesnotstartafterthisseriesofattempts,allow
thestartertocoolforatleast40minutesbefore
tryingtostartitagain.Iftheenginestilldoes
notstart,takethesnowthrowertoanAuthorized
ServiceDealerforservice.
5.Disconnectthecordfromtheelectricstarterand
theoutlet.
6.Whentheenginestarts,setthechoketothe
3/4position.Astheenginewarmsup,setthechoke
tothe1/2position.Whentheengineiswarm,set
thechoketotheOffposition.
Ifyouleavethesnowthrowerpluggedintoa
poweroutlet,someonecaninadvertentlystart
thesnowthrowerandinjurepeopleordamage
property.
Unplugthepowercordwheneveryouarenot
startingthesnowthrower.
StoppingtheEngine
1.TurntheignitionkeytotheOffposition(Figure25).
Figure25
2.Waitforallmovingpartstostopbeforeleavingthe
operatingposition.
13
OperatingtheTractionDrive
Ifthetractiondriveisnotproperlyadjusted,
thesnowthrowermaymoveinthedirection
oppositeofwhatyouintended,causinginjury
and/orpropertydamage.
Carefullycheckthetractiondriveandadjust
itproperly,ifnecessary;refertoCheckingthe
TractionDriveOperationinSetupformore
information.
Important:Ifthesnowthrowermoveswhenthe
tractionleverisinthereleasedposition,checkthe
tractioncable(refertoCheckingandAdjusting
theTractionCable)ortakethesnowthrowertoan
AuthorizedServiceDealerforservice.
Important:Tooperatethetractiondrive,you
mustoperatethesnowthrowerwiththeself-propel
featureengaged.RefertoFreewheelingorUsing
theSelf-propelDrive.
1.Toengagethetractiondrive,squeezethelefthand
(traction)levertothehandgrip(
Figure26).
Figure26
2.Tostopthetractiondrive,releasethetractionlever.
OperatingtheSpeedSelector
Thespeedselectorhas6forwardand2reversegears.
Tochangespeeds,releasethetractionleverandshiftthe
speedselectorlevertothedesiredposition(Figure27).
Theleverlocksinanotchateachspeedselection.
Figure27
OperatingtheAuger/Impeller
Drive
1.Toengagetheauger/impellerdrive,squeezethe
righthand(auger/impeller)levertothehandgrip
(
Figure28).
Figure28
2.Tostoptheaugerandimpeller,releasetheright
handlever.
Important:Whenyouengageboththe
auger/impellerleverandthetractionlever,the
tractionleverlockstheauger/impellerlever
down,freeingyourrighthand.Toreleaseboth
levers,simplyreleasethelefthand(traction)
lever.
3.Iftheaugerandimpellercontinuetorotatewhen
youreleasetheauger/impellerlever,donotoperate
thesnowthrower.Checktheauger/impellercable
(refertoCheckingandAdjustingtheAuger/Impeller
Cable)andadjustitifnecessary.Otherwise,takethe
snowthrowertoanAuthorizedDealerforservice.
Iftheaugerandimpellercontinuetorotate
whenyoureleasetheauger/impellerlever,you
couldseriouslyinjureyourselforothers.
Donotoperatethesnowthrower.Takeittoan
AuthorizedServiceDealerforservice.
14
OperatingtheQuickStick® ®
®
HoldthebluetriggercapdowntousetheQuickStick
tomovethedischargechuteandthechutedeector.
Releasethetriggercaptolockthedischargechuteand
chutedeectorintoposition(Figure29).
Figure29
MovingtheDischargeChute
HoldthebluetriggercapdownandmovetheQuick
Sticktothelefttomovethedischargechutetotheleft;
movetheQuickSticktotherighttomovethedischarge
chutetotheright(
Figure30).
Figure30
Ifthechutedoesnotmove,refertoAdjustingthe
DischargeChuteLatch.
Ifthechutedoesnotturnasfartotheleftasitdoes
totheright,ensurethatthecableisroutedtothe
insideofthehandles.RefertoInstallingtheUpper
Handle.
Ifthechutedoesnotlockintoplacewhenyourelease
thetriggercap,refertoAdjustingtheDischarge
ChuteLatch.
MovingtheChuteDeector
HoldthebluetriggercapdownandmovetheQuick
Stickforwardtolowerthechutedeector;moveit
rearwardtoraisethechutedeector(
Figure31).
Figure31
UncloggingtheDischarge
Chute
Iftheauger/impellerisrunningbutthereisnosnow
comingoutofthedischargechute,thedischargechute
maybeclogged.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.
Whilerunningtheauger/impeller,pushdownon
thehandlestoraisethefrontofthesnowthrower
afewinches(centimeters)offthepavement.Then
liftthehandlesquicklytobumpthefrontofthe
snowthroweronthepavement.Repeatifnecessary
untilastreamofsnowcomesoutthedischargechute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthesnowthrower,stoptheengine,wait
forallmovingpartstostop,andusethesnow
cleanouttool;neveruseyourhand.
Important:Uncloggingthedischargechuteby
bumpingthefrontofthesnowthroweronthe
pavementmaycausetheskidstomove.Adjust
theskidsandtightentheskidboltssecurely.
PreventingFreeze-up
Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessive
forcewhentryingtooperatefrozencontrols.If
youhavedifcultyoperatinganycontrolorpart,
starttheengineandletitrunforafewminutes.
Afterusingthesnowthrower,lettheenginerunfora
fewminutestopreventmovingpartsfromfreezing.
15
Engagetheauger/impellertoclearanyremaining
snowfrominsidethehousing.RotatetheQuick
Sticktopreventitfromfreezing.Stoptheengine,
waitforallmovingpartstostop,andremoveallice
andsnowfromthesnowthrower.
Withtheengineoff,pulltherecoilstarterhandle
severaltimestopreventtherecoilstarterfrom
freezingup.
OperatingTips
Whenthesnowthrowerisinoperation,the
impellerandaugercanrotateandcutoffor
injurehandsandfeet.
Beforeadjusting,cleaning,inspecting,
troubleshooting,orrepairingthe
snowthrower,stoptheengineandwaitfor
allmovingpartstostop.Disconnectthe
wirefromthesparkplugandkeepitaway
fromtheplugtopreventsomeonefrom
accidentallystartingtheengine.
Removeanobstructionfromthedischarge
chute;refertoUncloggingtheDischarge
Chute.Ifnecessary,usethesnowcleanout
tool,notyourhands,toremovean
obstructionfromthedischargechute.
Staybehindthehandlesandawayfrom
thedischargeopeningwhileoperatingthe
snowthrower.
Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfromconcealed,
moving,orrotatingparts.
Therotorbladescanthrowstones,toys,and
otherforeignobjectsandcauseseriouspersonal
injurytotheoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattherotorbladescouldpickupand
throw.
Keepallchildrenandpetsawayfromthe
areaofoperation.
AlwayssetthethrottletotheFastpositionwhen
throwingsnow.
Iftheengineslowsdownunderaloadorthewheels
slip,shiftthesnowthrowerintoalowergear.
Ifthefrontofthesnowthrowerridesup,shiftthe
snowthrowerintoalowergear.Ifthefrontcontinues
torideup,liftuponthehandles.
16
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst2hours
Inspectthetractioncableandadjustitifnecessary.
Checktheauger/impellercableandadjustitifnecessary.
Yearly
Checktheskidsandthescraperandadjustthemifnecessary.
Inspectthetractioncableandadjustorreplaceitifnecessary.
Checktheauger/impellercableandadjustitifnecessary.
Checktheaugergearboxoilandaddoilifnecessary.
Lubricatethehexshaft.
Inspectthesparkplug.Replaceand/orgapitifnecessary.
Yearlyorbeforestorage
Checktheairpressureinthetiresandinatethemto17–20psi(116–137kPa).
Drainthegasolineandruntheenginetodryoutthefueltankandthecarburetorat
theendoftheseason.
HaveanAuthorizedServiceDealerinspectandreplacethetractiondrivebeltand/or
theauger/impellerdrivebelt,ifnecessary.
Important:Youcanndmoreinformationaboutmaintainingandservicingyoursnowthrowerat
www.Toro.com.
PreparingforMaintenance
1.Movethesnowthrowertoalevelsurface.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Removetheignitionkey.
4.Afterperformingthemaintenanceprocedure(s),
inserttheignitionkey.
CheckingandAdjustingthe
SkidsandScraper
ServiceInterval:Yearly—Checktheskidsandthe
scraperandadjustthemifnecessary.
Checktheskidsandthescrapertoensurethattheauger
doesnotcontactthepavedorgravelsurface.Adjustthe
skidsandthescraperasneededtocompensateforwear.
1.Checkthetirepressure.RefertoCheckingtheTire
Pressure.
2.Loosenthenutsthatsecurebothskidstothe
augersidesuntiltheskidsslideupanddowneasily
(
Figure32).
Figure32
3.Supportthesideplatessothattheyareatleast1/2
inch(1.3cm)abovealevelsurface.
Important:Theaugerbladesmustbe
supportedabovethegroundbytheskids.
4.Ensurethatthescraperis1/8inch(3mm)above
andparalleltoalevelsurface.
Note:Ifthepavementiscracked,rough,oruneven,
adjusttheskidstoraisethescraper.Forgravel
surfaces,adjusttheskidsfurtherdowntoprevent
thesnowthrowerfrompickinguprocks.
5.Movetheskidsdownuntiltheyareevenwiththe
ground.
6.Firmlytightenthenutsthatsecurebothskidstothe
augersides.
Note:Toquicklyadjusttheskidsiftheyloosen,
supportthescraper1/8inch(3mm)offthe
17
pavement,thenadjusttheskidsdowntothe
pavement.
Note:Iftheskidsbecomeexcessivelyworn,you
canturnthemoverandsettheunusedsidetoward
thepavement.
CheckingandAdjustingthe
TractionCable
ServiceInterval:Aftertherst2hours—Inspect
thetractioncableandadjustitif
necessary.
Yearly—Inspectthetractioncable
andadjustorreplaceitifnecessary.
Ifthesnowthrowerdoesnotdriveintheforwardor
reversespeedsoritdriveswhenyoureleasethetraction
lever,adjustthetractioncable.
Withthetractionleverdisengaged,checkthepininthe
elongatedslotintheleftsideofthesnowthrowerabove
thetire.Thereshouldbeagapof1/32to1/16inch(1
to1.5mm)fromthefrontoftheslottothefrontedge
ofthepin(Figure33).
Figure33
1.Pin
Ifthelefthand(traction)cableisnotproperlyadjusted,
dothefollowingsteps:
1.Loosenthejamnut.
2.Loosenortightentheturnbuckletoadjustthepin
untilitisthepropergapfromthefrontedgeofthe
slot.
3.Tightenthejamnut(Figure34).
Figure34
1.Jamnut2.Turnbuckle
CheckingandAdjustingthe
Auger/ImpellerCable
ServiceInterval:Aftertherst2hours—Checkthe
auger/impellercableandadjustitif
necessary.
Yearly—Checktheauger/impeller
cableandadjustitifnecessary.
1.Removethe5fastenersonthefrontenginecover
(
Figure35),butdonotremovethecover.
Figure35
2.Removethefastenersontheleftbeltcover,then
removethecoverinthesequenceshowninFigure36.
Figure36
18
3.Removethefastenersontherightbeltcover,
thenremovethecoverinthesequenceshownin
Figure37.
Figure37
4.Withtheauger/impellerleverdisengaged,ensure
thatthegapbetweentheaugerclutchassemblyand
thetabis1/16inch(1.5mm)(Figure38).
Figure38
1.Tab
5.Iftheauger/impellercableisnotproperlyadjusted,
dothefollowingsteps:
6.Loosenthejamnut(Figure39).
Figure39
1.Jamnut2.Turnbuckle
7.Loosenortightentheturnbucklethatadjuststhe
tensiononthecable(Figure39).
Note:Ensurethatthecabledoesnottwist.
8.Adjusttheturnbuckleuntilyouobtaintheproper
gap.
9.Tightenthejamnut.
10.Inserttheleftbeltcoverintoplace.
11.Inserttherightbeltcoverintoplace.
12.Securethefrontenginecovertotherearengine
coverusingthefastenerspreviouslyremoved.
13.Securetheleftandrightbeltcoversusingthe
fastenerspreviouslyremoved
14.Iftheauger/impellercableisproperlyadjustedbut
aproblemremains,contactanAuthorizedService
Dealer.
CheckingtheAugerGearbox
OilLevel
ServiceInterval:Yearly—Checktheaugergearboxoil
andaddoilifnecessary.
1.Movethesnowthrowertoalevelsurface.
2.Cleantheareaaroundthepipeplug(
Figure40).
19
Figure40
3.Removethepipeplugfromthegearbox.
4.Checktheoillevelinthegearbox.Theoilshouldbe
atthepointofoverowingatthelleropening.
5.Iftheoillevelislow,addGL-5orGL-6,SAE85-95
EPtransmissionoiltothegearboxuntilthepoint
ofoverow .
Note:Donotusesyntheticoil.
6.Installthepipepluginthegearbox.
LubricatingtheHexShaft
ServiceInterval:Yearly—Lubricatethehexshaft.
Lightlylubricatethehexshaftyearlywithautomotive
engineoil(Figure41).
Figure41
1.Hexshaft
3.Rubberwheel
2.Aluminumfrictionplate
Important:Donotgetoilontherubberwheel
orthealuminumfrictiondriveplatebecausethe
tractiondrivewillslip(Figure41).
1.Drainthegasolinefromthefueltank.
2.Tipthesnowthrowerforwardontoitsaugerhousing
andblockitsothatitcannotfall.
3.Removethebackcover(Figure42).
Figure42
1.Backcover
4.MovethespeedselectorlevertoPositionR2.
5.Dipyourngerinautomotiveengineoilandlightly
lubricatehexshaft.
6.MovethespeedselectorlevertoPosition6.
7.Lubricatetheotherendofthehexshaft.
8.Movethespeedselectorleverforwardandrearward
afewtimes.
9.Installthebackcoverandreturnthesnowthrower
totheoperatingposition.
InspectingandReplacingthe
SparkPlug
ServiceInterval:Yearly—Inspectthesparkplug.
Replaceand/orgapitifnecessary.
UseaNGKBPMR4Aorequivalentsparkplug.
Checkandgapthesparkyearly,andreplacetheplug
ifnecessary.
1.Removethe5fastenersonthefrontenginecover
(
Figure43),butdonotremovethecover.
Figure43
2.Removethefastenersontheleftbeltcover,then
removethecoverinthesequenceshowninFigure44.
20
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Toro Power Max 6000 Snowthrower User manual

Category
Snow throwers
Type
User manual

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