Kettler XTR2 User manual

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Handling the equipment

■ Before using the equipment for exercise, check carefully to en-

sure that it has been correctly assembled.

■ It is not recommended to use or store the apparatus in a damp

room as this may cause it to rust. Please ensure that no part of

the machine comes in contact with liquids (drinks, perspiration

etc.). This may cause corrosion.

■ The machine is designed for use by adults and children should

not be allowed to play with it. Children at play behave unpre-

dictably and dangerous situations may occur for which the ma-

nufacturer cannot be held liable. If, in spite of this, children are

allowed to use the equipment, ensure that they are instructed in

its proper use and supervised accordingly.

■ Use for your regular cleaning, maintenance and care our ap-

pliance maintenance set (Article no. 07921-000) specifically li-

censed for KETTLER Sports apparatus and available from the

Sport specialized trade.

4

Please read these instructions carefully prior to carrying out assembly and using for the first time. They contain information which is

important for your safety as well as for the use and maintenance of the appliance. Keep these instructions in a safe place for refe-

rence purposes, maintenance work and to assist you when ordering spare parts.

For Your Safety

■ The crosstrainer should be used only for its intended purpose,

i.e. for physical exercise by adult people.

■ Any other use of the equipment is prohibited and may be dan-

gerous. The manufacturer cannot be held liable for damage or

injury caused by improper use of the equipment.

■ The crosstrainer has been designed in accordance with the la-

test standards of safety. Any features which may have been a

possible cause of injury have been avoided or made as safe as

possible.

■ The crosstrainer complies with the DIN EN 957 -1/-9, class

HA. It is therefore unsuitable for therapeutic use.

■ Incorrect repairs and structural modifications (e.g. removal or

replacement of original parts) may endanger the safety of the

user.

■ Damaged components may endanger your safety or reduce the

lifetime of the equipment. For this reason, worn or damaged

parts should be replaced immediately and the equipment taken

out of use until this has been done. Use only original KETTLER

spare parts.

■ In case of enquiry, please contact your KETTLER dealer.

■ If the equipment is in regular use, check all its components

thoroughly every 1–2 months. Pay particular attention to the

tightness of bolts and nuts. This is particularly true for the

attachment of grip strap, running plate and fastening of the

handlebar and front tube.

■ Instruct people using the equipment (in particular children) on

possible sources of danger during exercising.

■ Before beginning your program of exercise, consult your doc-

tor to ensure that you are fit enough to use the equipment. Base

your program of exercise on the advice given by your doctor.

Incorrect or excessive exercise may damage your health!

■ Any interference with parts of the product that are not descri-

bed within the manual may cause damage, or endanger the

person using this machine. Extensive repairs must only be car-

ried out by KETTLER service staff or qualified personnel trained

by KETTLER.

■ To ensure that the safety level is kept to the highest possible

standard, determined by its construction, this product should be

serviced regulary (once a year) by specialist retailers.

■ Before use, always check all screws and plug-in connections as

well as respective safety devices fit correctly.

CAUTION! While assembly of the product keep off children’s

!

reach (Choking hazard - contains small parts).

■ Before beginning your first training session, familiarize yourself

thoroughly with all the functions and settings of the unit.

■ Always wear suitable shoes when using.

■ Before beginning your program of training, study the instruc-

tions for training carefully.

■ Our products are subject to a constant innovative quality assu-

rance. We reserve the right to perform technical modifications.

■ In choosing the location of the apparatus, ensure a sufficient sa-

fety distance from any obstacles. The apparatus must not be

mounted in the immediate vicinity of main passageways (paths,

doorways, corridors).

■ All electric appliances emit electromagnetic radiation when in

operation. Please do not leave especially radiation-intensive

appliances (e.g. mobile telephones) directly next to the cockpit

or the electronic controlsystem as otherwise values displayed

might be distorted (e.g. pulse measurement.

■ The device requires a supply voltage of 230V, 50 Hz.

Connect the power cord with a protective contact socket.

■ IMPORTANT! Do not under any circumstances carry out electri-

cal repairs or alterations yourself. Always ensure that such

work is done by a properly qualified electrician.

■ IMPORTANT! disconnect the apparatus from the mains before

doing repair, maintenance or cleaning work.

■ Do not use a multiple power socket for the running belt. If an

extension cable is being used, ensure that it complies with the

VDE regulations.

■ Unplug the power cord of the device from the socket if not used

for a longer period.

■ Ensure that the power cable is not pinched and that no-one can

trip over it.

WARNING! Heart rate monitoring systems may be inaccurate.

Over exercise may result in serious injury or death. If you feel

faint stop exercising immediately.

!

Important Instructions

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USA

5

Instructions for Assembly

■ Ensure that you have received all the parts required (see check

list) and that they are undamaged. Should you have any cause

for complaint, please contact your KETTLER dealer.

■ Before assembling the equipment, study the drawings carefully

and carry out the operations in the order shown by the dia-

grams. The correct sequence is given in capital letters.

■ Please note that there is always a danger of injury when wor-

king with tools or doing manual work. Therefore please be ca-

reful when assembling this machine.

■ Ensure that your working area is free of possible sources of

danger, for example don’t leave any tools lying around. Al-

ways dispose packaging material in such a way that it may not

cause any danger. There is always a risk of suffocation if child-

ren play with plastic bags!

■ The equipment must be assembled with due care by an adult

person. If in doubt call upon the help of a second person, if

possible technically talented.

■ The fastening material required for each assembly step is sho-

wn in the diagram inset. Use the fastening material exactly as

instructed. The required tools are supplied with the equipment.

■ Bolt all the parts together loosely at first, and check that they

have been assembled correctly. Tighten the locknuts by hand

until resistance is felt, then use spanner to finally tighten nuts

completely against resistance (locking device). Then check that

all screw connections have been tightened firmly. Attention:

once locknuts have been unscrewed they no longer function

correctly (the locking device is destroyed), and must be repla-

ced.

■ For technical reasons, we reserve the right to carry out preli-

minary assembly work (e.g. addition of tubing plugs).

GB

USA

List of spare parts page 27-29

When ordering spare parts, always state the full article number,

spare-partnumber, the quantity required and the S/N of the pro-

duct (see handling).

Example order: Art. no. 07862-600 / spare-part no. 10100079

/ 2 pieces / S/N ....................

Please keep original packaging of this article, so that it may be

used for transport at a later date, if necessary.

Goods may only be returned after prior arrangement and in (in-

ternal) packaging, which is safe for transportation, in the original

box if possible.

It is important to provide a detailed defect description / damage

report!

Important: spare part prices do not include fastening material; if

fastening material (bolts, nuts, washers etc.) is required, this

should be clearly stated on the order by adding the words „with

fastening material“.

Waste Disposal

KETTLER products are recyclable. At the end of its

useful life please dispose of this article correctly and

safely (local refuse sites).

KETTLER (GB) Ltd.

Merse Road · North Moons Moat · Redditch, Worcesters-

hire B98 9HL · Great Britain

http://www.kettler.co.uk

KETTLER International Inc.

1355 London Bridge Road · VA 23453 Virginia Beach

USA

http://www.kettlerusa.com

GB

USA

■ Please ensure that liquids or perspiration never enter the ma-

chine or the electronics.

■ The equipment is dependent of revolutions per minute.

■ A slight production of noise at the bearing of the centrifugal

mass is due to the construction and has no negative effect upon

operation. Possibly occurring noise during reverse pedalling re-

sult from engineering and are absolutely safe.

■ The crosstrainer has a magnetic brake system.

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0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

M5x40

M8x40

M8

ø22

ø16

ø12

M6

M5

ø3,9x13

M5x40

Messhilfe für Verschraubungsmaterial

Measuring help for screw connections

Gabarit pour système de serrae

Meethlp voor schroefmateraal

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Ayuda para la medición del material de atornilladura

Misura per materiale di avvitamento

Wzornik do połączeń śrubowych

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Checkliste (Packungsinhalt)

Checklist (contents of packaging) Liste de vérification (contenu de l’emballage) Checklijst (verpakkingsinhoud)

Lista de control (contenido del paquete) Lista di controllo (contenuto del pacco) Lista kontrolna (zawartość opakowania)

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1/1

1

2

1/1

2/2

1

1/1

2/21

2/2

1/1

2

1

2

1

SW 17

2/2

1

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20

A

B

C

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D

E

ACHTUNG!

Die beiden Schrauben D müssen aus technischen Gründen zuerst angezogen

werden. Erst dann die Schrauben E anziehen.

IMPORTANT!

Due to technical reasons the screws D have to be tightend first. Tighten the scr-

ews E last.

ATTENTION!

Pour des raisons techniques il faut d’abord serrer les deux vis D. Serrez ensuite

seulement les vis E.

LET OP!

Om technische redenen moeten de beide schroeven D eerst vastgedraaid wor-

den. Pas daarna de schroeven E vastdraaien.

¡ATENCIÒN!

Por razones técnicas, los dos tornillos D deben apretarse primero. A continua-

ción apretar los tornillos ).

ATTENZIONE!

Per motivi tecnici è necessario serrare dapprima le due D. Soltanto dopo questa

operazione si possono serrare anche le viti E.

UWAGA!

Obie śruby z podkładką D muszą być z przyczyn technicznych dokręcane na-

jpierw. Dopiero potem dokręcić śruby z podkładką E.

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D

3

D

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Schraubverbindung regelmäßig kontrollieren.

The screwed connections must be controled at regular intervals.

Resserrer le raccord à vis à intervalles réguliers.

Schroefverbinding moet regelmatig opnieuw vastgedraaid worden.

La atornilladura debe ser apretada con regularidad.

Il collegamento a vite va riserrato ad intervalli regolari.

Połączenie śrubowe musi być regularnie dokręcane.

D

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4x

M10x20 M10

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23

Batteriewechsel

Eine schwache oder erloschene Computeranzeige macht einen

Batterie wechsel erforderlich. Der Computer ist mit einer Batterie

ausgestattet. Nehmen Sie den Batteriewechsel wie folgt vor:

■ Schrauben Sie das Cockpit-Hinterteil ab und ersetzen Sie die

Batterie durch eine neue vom Typ 3V Lithium CR2032.

■ Achten Sie beim Einsatz der Batterie auf die Kennzeichnung im

Batteriefachboden.

■ Sollte es nach dem Wiedereinschalten zu Fehlfunktionen

kommen, klem men Sie die Batterie noch einmal kurz ab und

wieder an.

Wichtig: Aufgebrauchte Batterien fallen nicht unter die Garantie -

bestim mun gen.

"Gesetzlicher Hinweis nach §12 der Batterieverordnung:

Batterien dürfen nicht über den normalen Hausmüll entsorgt wer-

den.

Der Endverbraucher ist seit dem 01.10.1998 zur Rückgabe ver-

brauchter Batterien verpflichtet, wobei Sie weder nach Batterietyp

noch nach Hersteller oder Verkäufer unterscheiden müssen. Die

Entsorgung im Hausmüll ist laut Batterieverordnung ausdrücklich

verboten! Gebrauchte Batterien können Sie direkt in der Ver-

kaufsstelle oder in unmittelbarer Nähe zurück geben.

Schadstoffhaltige Batterien sind besonders gekennzeichnet.

Die chemischen Symbole Cd, Hg und Pb stehen für Cadmium,

Quecksilber und Blei.

Bei gekennzeichneten Batterien sind diese che-

mischen Symbole unterhalb der Grafik einer

durchgekreuzten Mülltonne angezeigt (siehe Bei-

spiel)."

Pb

Cd

– GB – Battery change

A weak or an extinguished computer display makes a battery

change necessary. The computer is equipped with one batterie.

Perform the battery change as described below:

■ Unscrew the back of the cockpit and replace the battery with

the correct type: 3VLithium CR2032.

■ When inserting the battery pay attention to the designation an

the bottom of the battery compartment.

■ Should there be any misoperation after switching on the com-

puter again, shortly disconnect the batteriy once again and re-

insert them.

IImportant: The guarantee does not cover worn-out batteries.

„Legal advice according to § 12 of the statutory order for the

disposal of batteries:

Batteries must not be disposed of via the regular household wa-

ste.

As of 1 October 1998 final consumers are obliged to return used

batteries, while they do not need to differentiate between manu-

facturers or shops selling the batteries. In accordance with the sta-

tutory order for batteries, disposal of batteries in the household

waste is prohibited! Used batteries can be returned directly at or

close to the points of sale.

Contaminant-containing batteries are specially mar-

ked/identified.

The chemical symbols Cd, Hg and Pb signify the elements cad-

mium, mercury and lead.

Bei Geräten mit Netzteil: Achtung! Betrieb nur mit mitgelie-

fertem Original-Netzteil der Original-KETTLER-Ersatzteil (sie-

he Ersatzteilliste) zulässig. Ansonsten Gefahr der Beschädi-

gung.

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For products with power supply: Attention! Only use with

original power unit as supplied, or with original KETTLER

spare part (see spare part list). Otherwis this may result in

damage.

Pour les appareils avec bloc secteur: Attention! Exploiter

uniquement l’appareil avec son bloc secteur original qui fait

partie de la fourniture ou une pièce de rechange originale

de KETTLER (voir liste des pièces de rechange). Sinon risque

de détérioration.

Bij apparaten met transformator: Let op! Gebruik alleen toe-

gestaan met de bijgeleverde orginele transformator of or-

gineel KETTLER-onderdeel (zie onderdelenlijst). Anders ge-

vaar voor beschadiging.

En aparatos con fuente de alimentación: ¡Atención! Funcio-

namiento solamente autorizado con la fuente de alimenta-

ción original suministrada o con pieza de recambio origi-

nal de KETTLER (ver lista de piezas de recambio). De lo con-

trario podría ocasionar daños.

Apparecchi con alimentatore: Attenzione! L’utilizzo è cons-

entito soltanto con l’alimentatore originale fornito in dota-

zione oppure con parte di ricambio originale della KETTLER

(vedasi lista delle parti di ricambio). Altrimenti sussiste il ri-

schio di danneggiamenti.

Dotyczy urządzeń z zasilaczem: Uwaga! Eksploatacja ur-

ządzenia jest możliwa tylko z dostarczonym oryginalnym

zasilaczem lub z oryginalnym urządzeniem zastępczym

marki KETTLER (patrz ? Lista części zamiennych). W przeci-

wnym razie istnieje ryzyko uszkodzenia.

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27

Geben Sie bei Ersatzteilbestellungen bitte die vollständige

Artikelnummer, die Ersatzteilnummer, die benötigte Stück-

zahl und die Seriennummer des Gerätes an.

D

When ordering spare parts, always state the full article

number, spare-partnumber, the quantity required and the

S/N of the product.

En cas de commande de pièces de rechange, nous vous pri-

ons de mentionner la référence article, le numéro de pièce

de rechange, la quantité demandée et le numéro de série

de l’appareil.

Vermeld bij de onderdelenbestellingen a.u.b. het volledige

artikelnummer, het onderdeelnummer, het benodigde aan-

tal en het serienummer van het apparaat.

Indicar con los pedidos de piezas de repuesto el número

completo del artículo, el número de la pieza de repuesto,

las unidades solicitadas y el número de serie del aparato.

Per l’ordinazione di parti di ricambio indicate il completo

numero di articolo, della parte di ricambio, il numero di

unit necessario nonchè il numero di serie dell’apparecchio.

Przy zamawianiu części zamiennych proszę podawać kom-

pletny numer artykułu, numer części zamiennej i numer se-

rii urządzenia.

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Ersatzteilbestellung

Spare parts order Commande de pièces de rechange Bestelling van reserveonderdelen

Pedido de recambios Ordine di pezzi di ricambio Zamówiene części zamiennych

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Crosstrainer Ergometer 07862-600 07862-690

Pos.- XTR2 USA qty. Europa USA

Nr. Bezeichnung Description Stück Bestell-Nr. spare parts no.

1 Grundrahmen Base Frame 1 94315703 94315703

2 Führungsbuchse (4001) Mast Sleeve (4001) 1 70128698 70128698

3 Kassettenblechaufsatz (3322) Adaptor Ring (3322) 1 70128492 70128492

4 Kugellager 6203-ZZ Bearing 6203-ZZ 2 33100023 33100023

5 Welle für Crosstrainer 17x114,5 mm Drive Axle 17 x 114.5 1 11300055 11300055

6 Seegerring A 17 DIN 471 C Clip 17mm 2 10709021 10709021

7 Tellerfeder Spring Washer 31x16x1.25 3 10600004 10600004

8 Distanzring ø22.2x2x5 mm Spacer 22.2x5 1 97201470 97201470

9 Sicherungsring I 40 DIN 472 C Clip 40mm 1 10709024 10709024

10 Bodenrohr 80x33 mm Frame Crossbar 2 91111951 91111951

11 Halteblech (BD1456) Metal Plate 2 97200256 97200256

12 Folienpapier für Crosstrainer Paper Gasket 2 34010120 34010120

13 Geschwindigkeitsaufnehmer 375 mm Magnetic Pick Up Wire 1 67000690 67000690

14 Kontakthalteblech Bracket for Magnetic Pick Up Wire 1 97200127 97200127

15 Aufnahmeblech m. Kugellagern 6300-ZZ f. Crosstrainer mont. Idler Pulley with Bearings 6300-ZZ 1 94312047 94312047

16 Zugfeder (4-5279) Spring for Belt Tension 1 25635052 25635052

17a Spule Electromagnet 1 94313937 94313937

17b Spulenkörperbleche (BD 1305B) 4-5732 BD 1305B (4-5732) 11 1701305B 1701305B

18 Verbindungsplatine Circuit Board 1 42860116 42860116

19 Halteblech für Trafo Bracket for Power Supply 1 94317153 94317153

20 MPG-Netzteil 230V intern montiert Power Supply 110V 1 42860100 42860101

21 Netzleitung Version Europa Extension Cord (USA) 1 42860110 42860114

22 Netzkabel 900mm (intern) Cable Wire 900mm 1 42860118 42860118

23 Stromkabel unten 900 mm (10polig) Lower Computer Wire 900mm 1 67000833 67000833

24 Schwungrad (kpl. mont. m. Lagerwellen + Kugellager 6005-ZZ + 6203-ZZ C3 Flywheel 1 91140455 10122150

25 Poly-V-Riemen 1651 PJ6 Drive Belt 1 67005127 67005127

26 Laufrad Drive Disc (right) 1 94315707 94315707

27 Riemenscheibe Drive Disc (left) 1 94315708 94315708

28 Lagerachse 20x120,5 RH-Gewinde Right Drive Disc Shaft 20x120,5 mm 1 97202720 97202720

29 Lagerachse 20x120,5 LH-Gewinde Left Drive Disc Shaft 20x120,5 mm 1 97202721 97202721

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