Craftsman 580.329100 Owner's manual

Brand: Craftsman

Model: 580.329100

Category: Power generators

Type: Owner's manual

This manual is also suitable for

580329100

Owner's Manual

CRAFTSMAN+

1000 Watt

AC Generator

Model No

580.329100

CusGemneraHt°lpline_

HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CT)

CAUTION:

Before using this product, read this

manual and follow all its Safety Rules

and Operating Instructions

Sears, Roebuck and Co, Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Part No. 187814 Draft 1 (4/12/2001)

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Espahol

SAFETY RULES .......................... 3

ASSEMBLY ............................. 5

OPERATION ........................... 5-9

SPECIFICATIONS ....................... 10

MAINTENANCE ....................... 10-12

STORAGE ........................... 12-13

TROUBLESHOOTING .................... 14

SCHEMATIC/WIRING DIAGRAM ............ 15

REPLACEMENT PARTS ................ 16-23

EMISSION SYSTEM WARRANTY ......... 24-25

ESPAI_OL ........................... 26-39

HOW TO ORDER PARTS .......... BACK PAGE

LIMITED WARRANTY FOR CRAFTSMAN GENERATORS

SEARS warrants to the original purchaser that the alternator and engine for its portable generator will be free

from defects in materials or workmanship for the items and period set forth below from the date of original

purchase. This warranty is not transferable.

CONSUMER* COMMERCIAL*

Alternator 2 years 1 year

Engine 2 years 1 year

* NOTE: For the purpose of this warranty "Consumer Use" means personal residential household and

emergency use by original purchaser, not to be used as a primary source of power. "Commercial Use" means all

other uses, including rental, construction, commercial, and income producing purposes. Once a generator has

experienced commercial use, it shall thereafter be considered a commercial use generator for the purpose of

this warranty.

During said warranty period, SEARS will, at its option, repair or replace any part which, upon examination by

SEARS, is found to be defective under normal use and service**. Starting batteries are not warranted by

SEARS. All transportation costs under warranty, including return to the factory if necessary, are to be borne by

the purchaser and prepaid by him. This warranty does not cover normal maintenance and service and does not

apply to a generator set, alternator or engine, or parts which have been subjected to improper or unauthorized

installation or alteration, misuse, negligence, accident, overloading, over-speeding, improper maintenance, repair

or storage so as, in SEARS's judgment, to adversely affect its performance and reliability.

** NORMAL WEAR: As with all mechanical devices, engines need periodic parts service and replacement to

perform well. This warranty will not cover repair when normal use has exhausted the life of a part or engine.

THERE IS NO OTHER EXPRESS WARRANTY. SEARS HEREBY DISCLAIMS ANY AND ALL IMPLIED

WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY

IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS

SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, OR

SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED.

Some provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of

incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty

gives you specific legal rights and you may also have other rights, which vary from state to state.

For service, see your nearest SEARS authorized warranty service facility. Warranty service can be performed

only by a SEARS authorized service facility. This warranty will not apply to service at any other facility. At the

time of requesting warranty service, evidence of original purchase date must be presented.

SEARS, ROEBUCK and CO., D/817WA, Hoffman Estates, IL 60179 U.S.A.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects, or

other reproductive harm.

A AUTION! Before using this product, read this

manual and follow all Safety Rules and

Operating Instructions.

DANGER! You must isolate the generator from

the electric utility by opening the electrical

system's main circuit breaker or main switch if

this unit is used for backup power. Failure to

isolate the generator from the power utility may

result in injury or death to electric utility workers

and damage to the generator. When used as

backup power, the local power utility must be

notified.

DANGER! Generator exhaust gases contain

DEADLY carbon monoxide gas. Carbon

monoxide, if breathed in sufficient

concentrations, will cause unconsciousness or

death. Operate this equipment outdoors where

adequate ventilation is available.

CAUTION! To prevent accidental starting when

setting up, transporting, adjusting or making

repairs to your generator, always disconnect

spark plug wire and place the wire where it

cannot contact the spark plug.

• The unit requires an adequate flow of cooling air

for its continued proper operation. Never operate

the unit inside any room or enclosure where the

free flow of cooling air into and out of the unit might

be obstructed. Allow at least 2 feet of clearance on

all sides of generator or you could damage the unit.

• The generator produces dangerously high voltage

that can cause extremely hazardous electrical

shock. Avoid contact with bare wires, terminals,

etc. Never permit any untrained person to operate

or service the generator.

• Do Not overfill the fuel tank. Always allow room for

fuel expansion. If tank is overfilled, fuel can

overflow onto a hot engine and cause FIRE or an

EXPLOSION.

• Never operate the generator:

in rain; in any enclosed compartment; when

connected electrical devices overheat; if electrical

output is lost; if engine or generator sparks; if flame

or smoke is observed while unit is running; if unit

vibrates excessively.

• Never handle any kind of electrical cord or device

while standing in water, while barefoot or while

hands or feet are wet. Dangerous electrical shock

will result.

• Use a ground fault circuit interrupter in any damp

or highly conductive area (such as metal decking or

steel work).

• Do Not use worn, bare, frayed or otherwise

damaged electrical cord sets with the generator.

Using any defective cord set may result in electrical

shock or damage to property.

• Operate generator only on level surfaces and

where it will not be exposed to excessive moisture,

dirt, dust or corrosive vapors.

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Do Not permit smoking, open flames,

sparks or heat in the vicinity while handling

gasoline. Avoid spilling gasoline on a hot engine.

Comply with all laws regulating storage and

handling of gasoline.

• Never store generator with fuel in tank where

gasoline vapors might reach an open flame or

spark or pilot light (as on a furnace, water heater or

clothes dryer). FIRE or EXPLOSION may result.

• Never add fuel while unit is running.

• Never start or stop the unit with electrical loads

connected to receptacles AND with connected

devices turned ON. Start the engine and let it

stabilize before connecting electrical loads.

Disconnect all electrical loads before shutting down

the generator.

• Do Not insert any object through cooling slots of

the unit.

NOTE: Your generator is equipped with a spark

arrester muffler. The spark arrester must be

maintained in effective working order by the owner/

operator. In the State of California, a spark arrester is

required by law (Section 4442 of the California Public

Resources Code). Other states may have similar laws.

Federal laws apply on federal lands.

,_ THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIALPERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS

SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.

KNOW YOUR GENERATOR

Read the owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

Spark Plug

(inside cover)

Choke Lever

Air Cleaner

Fuel

-- FuelTank

Engine ON/OFF Switch

12 Volt DC, 8.3 Amp

Accessory Jack

Circuit Breaker (AC)

120 Volt AC, 7.5 Amp

Receptacle

Recoil Starter

G_unding Lug

Oil Fill/Drain

(inside cover)

12 Volt DC, 8.3 Amp Accessory Jack -- May be

used to power 12 Volt DC electrical devices or

recharge 12 Volt DC batteries.

120 Volt AC, 7.5 Amp Receptacles -- May be used

to supply electrical power for the operation of 120 Volt

AC, single phase, 60 Hz electrical lighting, appliance,

tool and motor loads.

Air Cleaner -- Uses a foam element to limit the

amount of dirt and dust that enters the engine.

Choke Lever- Used to manually provide proper

starting mixture when engine is cold.

Circuit Breaker (AC) -- Receptacles are provided

with a push-to-reset circuit breaker to protect the

generator against electrical overload.

Engine ON/OFF Switch -- Used to stop a running

engine.

Fuel Shut-Off Valve -- Use this valve to turn the fuel

supply on and off.

Fuel Tank -- Capacity of 1.2 U.S. gallons (4.5 liters) of

fuel.

Grounding Lug -- Use this connection to properly

ground the generator. See "Grounding the Generator"

on page 6.

Oil Fill/Drain -- Access to oil fill dipstick and engine oil

drain plug.

Recoil Starter -- Used for starting the engine.

Spark Plug -- Access to engine spark plug.

TO REMOVE GENERATOR FROM

CARTON

• Remove staples along top center of flaps, bend

flaps open, then remove all packing material.

• Remove the generator and contents from the

shipping carton.

CARTON CONTENTS

Check all contents against those listed below:

• Main unit

• Oil bottle

• Owner's manual

• Battery charge cable

If any parts are missing or damaged, call the

generator helpline at 1-800-222-3136.

CONNECTOR PLUGS

120 Volt AC Receptacle

Each outlet socket is protected against overload by a

7.5 Amp push-to-reset circuit breaker. Use each

receptacle to operate 120 Volt AC, single phase,

60 Hz electrical loads requiring up to 1,000 watts

(1.0 kW) of power.

_ CAUTION! Although each receptacle is rated

for 120 Volts at 15 Amps (1,440 watts or

1.44 kW), the generator is rated for a total of

1,000 watts. Powering loads that exceed the

wattage capacity of the generator can damage it

or cause serious injuries. The total of loads

powered through these receptacles should not

exceed 7.5 Amps.

12 Volt DC Accessory Jack

This receptacle allows you to recharge a 12 Volt

automotive or utility style storage battery with the

battery charge cable provided. Camping-style air

pumps, lanterns, fans, or other 12 Volt devices having

a cigarette lighter-type plug may also be powered by

this outlet.

This receptacle can not recharge 6 Volt batteries and

can not be used to crank an engine having a

discharged battery. See the section "Charging a

Battery" (page 8) before attempting to recharge a

battery.

EXTENSION CORDS

Use only high quality, well-insulated, extension cords

with the generator's 120 Volt electrical receptacles.

Check the ratings of all extension cords before you

use them. Such cords should be rated for 125 Volt AC

loads at 15 Amps (or greater) for most electrical

devices. Some devices, however, may not require this

type of extension cord. Check the owner's manuals of

those devices for their recommendations.

Keep extension cords as short as possible, preferably

less than 15 feet long, to prevent voltage drop and

possible overheating of wires.

HOW TO USE YOUR GENERATOR

If you have any problems operating your generator

after reading the manual, please call the generator

helpline at 1-800-222-3136.

Grounding The Generator

The National Electrical Code requires that the frame

and external electrically conductive parts of this

generator be properly connected to an approved earth

ground. Local electrical codes may also require proper

grounding of the unit. For that purpose, a grounding

wing nut is provided on the generator housing.

Grounding Wing Nut

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth-driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. However, local codes vary widely.

Consult with a local electrician for grounding

requirements in your area.

Proper grounding of generator will help prevent

electrical shock in the event of a ground fault condition

in the generator or in connected electrical devices.

Proper grounding also helps dissipate static electricity,

which often builds up in ungrounded devices.

BEFORE STARTING THE

GENERATOR

To operate the engine you will need to do the

following:

Add Engine Oil

NOTE: When adding oil to the engine crankcase in the

future, use only high quality detergent oil rated with

API service classification SG, SF/CC, CD. Select the

oil's viscosity grade according to your expected

operating temperature:

colder _ 32°F

SAE 10W30 SAE 30

SAE 10W-30 is recommended for general all

temperature use. Multi-viscosity oils (10W30, etc.)

improve starting in cold weather, but these oils will

result in increased oil consumption. Check your

engine oil level more frequently to avoid possible

damage from running low on oil.

To Add Engine Oil:

• Place the generator on a level surface.

• Remove the oil fill cover.

• Remove oil filler cap and wipe dipstick clean.

J f J

, .))/l "% :

Oil Filler Neck

• If the oil level is not at the point of overflowing from

the oil filler neck, slowly fill engine with

recommended oil.

• Reinstall oil filler cap and tighten securely.

• Replace the oil fill cover.

• Check the engine oil level before starting each time

thereafter.

Add Gasoline

,_ WARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot.

Do Not light a cigarette or smoke when filling

the fuel tank.

,_ CAUTION! Do Not overfill the fuel tank.

Always leave room for expansion.

• Use clean fresh UNLEADED gasoline with a pump

rating of 86 or higher. Do Not use premium or

leaded gasoline. Do Not mix oil with gasoline.

• Clean area around fuel fill cap, remove cap.

• Check the fuel level.

• If fuel level is low, slowly add recommended

gasoline to fuel tank, up to the shoulder of the fuel

strainer. Be careful not to overfill (there should be

no fuel in the filler neck).

Fill to This Level

NOTE:Occasionallyclearthefuelstrainerofanydirt,

rust,orotherparticulatematter.

• Installfuelcapandwipeupanyspilledgasoline.

Occasionallyyoumayhearalight"sparkknock"or

"pinging"(metallicrappingnoise)whileoperating

underheavyloads.Thisisnocauseforconcern.If

sparkknockorpingingoccursatasteadyengine

speedundernormalload,changebrandsofgasoline

orobtainahigheroctaneratedfuel.Ifpingingorspark

knockpersists,seeyourSearsrepaircenter.

To Start The Engine

• Unplug all electrical loads from the generator

receptacles before starting the engine. Never start

or stop the engine with electrical devices

connected to the receptacles AND turned on.

• Be sure the spark plug wire is attached to the spark

plug.

• Turn the fuel valve to the "OPEN" position (fully

clockwise).

• Slide the choke lever to the "Choke" position (all

the way to the right).

• Place the engine switch in the "ON" position.

• Grasp starter grip and slowly pull the rope until you

feel some resistance, then pull the cord out with a

rapid full arm stroke. Let rope return slowly. Do Not

let rope "snap back" against the unit.

• Slide the choke lever left to the "Run" position as

the engine warms up.

NOTE: Under no load conditions, the engine speed

may vary slightly faster or slower until engine

temperatures stabilize.

,_ CAUTION! Breathing Hazard! Never run

engine in enclosed poorly ventilated areas.

Engine exhaust contains carbon monoxide, an

odorless and deadly gas.

Connecting Electrical Loads

• Let the engine stabilize and warm up for a few

minutes after starting.

• Do Not connect 240 Volt loads to 120 Volt

receptacles.

• Do Not connect 3-phase loads to the generator.

• Do Not connect 50 Hz loads to the generator.

• Plug in and turn on the desired 120 Volt AC, single

phase, 60 Hertz electrical loads.

• DO NOT OVERLOAD THE GENERATOR. Add up

the rated watts (or amps) of all loads to be

connected at one time. This total should not be

greater than the rated wattage/amperage capacity

of the generator. See "Don't Overload the

Generator" on page 9.

Stopping the Engine

• Unplug all electrical loads from the unit. Never start

or stop the engine with electrical devices plugged

in and turned on.

• Let the engine run at no-load for two minutes to

stabilize internal temperatures.

• Move the engine switch to the "OFF" position.

• Turn the fuel valve to the "CLOSE" position (fully

counterclockwise).

NOTE: In an emergency, stop the engine by moving

the engine switch to the "OFF" position.

Charging a Battery

WARNING! Storage batteries emit explosive

gas while charging that remains around a

battery for a long time after it has been charged.

The slightest spark can ignite the gas, causing

an explosion that can shatter the battery and

cause blindness or other injury.

_ ARNING! Do Not permit smoking, open

flame, sparks or any other source of heat

around a battery. Do Not use a lighter or other

flame for checking battery fluid levels. Wear

protective goggles, rubber apron and rubber

gloves when working around a battery. Battery

electrolyte fluid is an extremely caustic sulfuric

acid solution that can cause severe burns.

Do Not permit fluid contact with eyes, skin,

clothing, etc. If spill occurs, flush area with clear

water immediately.

Your generator has the capability of recharging a

discharged 12 Volt automotive or utility style storage

battery. Do Not use the unit to charge any 6 Volt

batteries. Do Not use the unit to crank an engine

having a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

• If necessary, clean battery posts or terminals.

• Check fluid level in all battery cells. If necessary,

add ONLY distilled water to cover separators in

battery cells. Do Not use tap water.

• If the battery is equipped with vent caps, make

sure they are installed and are tight.

• Connect battery charge cable connector plug to the

12 Volt DC panel receptacle.

• Connect battery charge cable clamp with red

handle to battery post or terminal indicated by

POSITIVE, POS or (+).

Red Lead

To 12 Volt DC

Panel Receptacle

-I-

Positive Negative

• Connect battery charge cable clamp with black

handle to battery post or terminal indicated by

NEGATIVE, NEG, or (-).

• Start generator. Let the engine run while battery

recharges.

• When battery has charged, shut down engine (see

"Stopping the Engine").

NOTE: Use an automotive hydrometer to test battery

state of charge and condition. Follow the hydrometer

manufacturer's instructions carefully. Generally, a

battery is considered to be at 100% state of charge

when specific gravity of its fluid (as measured by

hydrometer) is 1.260 or higher.

DON'T OVERLOAD THE

GENERATOR

Overloading a generator in excess of its rated wattage

capacity can result in damage to the generator and to

connected electrical devices. Observe the following, to

prevent overloading the unit:

• Add up the total wattage of all electrical devices to

be connected at one time. This total should NOT

be greater than the generator's wattage capacity.

• The rated wattage of lights can be taken from light

bulbs. The rated wattage of tools, appliances and

motors can usually be found on a data plate or

decal affixed to the device.

• If the appliance, tool or motor does not give

wattage, multiply volts times ampere rating to

determine watts (volts x amps = watts).

• Some electric motors, such as induction types,

require about three times more watts of power for

starting than for running. This surge of power lasts

only a few seconds when starting such motors.

Make sure you allow for this high starting wattage

when selecting electrical devices to connect to your

generator. First, figure the watts needed to start the

largest motor. Add to that figure the running watts

of all other connected loads.

The Wattage Reference Guide provided here may

assist you in determining appropriate generator load. It

is important to note that most of these devices require

more power than the generator can supply.

WATTAGE REFERENCE GUIDE

Tool/Appliance ........................ Watts

AM/FM clock radio ......................... 50

Light bulb .............................. 100

Fan ................................... 200

20" color TV ............................ 400

*Deep freezer ........................... 500

Personal computer and 15" monitor ........... 800

"1/3 hp furnace fan blower .................. 800

Microwave oven ......................... 800

"18 cu ft refrigerator ....................... 800

Sump pump ............................ 1000

Electric skillet ........................... 1250

*½ hp water well pump ................... 1400

"12,000 Btu window air conditioner .......... 1400

Space heater ........................... 1800

Electric water heater ..................... 4000

Tool/Appliance ........................ Watts

"1/3 hp airless sprayer ..................... 600

3/8" hammer drill ......................... 600

Variable speed Sawzall® ................... 960

½" power drill ........................... 1000

Quartz-halogen work light ................. 1000

Belt sander ............................ 1200

7 ¼" circular saw ........................ 1500

7 ¼" worm drive saw ..................... 1600

"1½ hp air compressor .................... 1800

"10" power miter saw ..................... 1800

6" bench grinder ........................ 1800

*6" table planer ......................... 1800

"10" table/radial arm saw .................. 2000

Wire feed welder ........................ 2400

*=allow 3 times listed watts for starting surge

MAINTENANCE SCHEDULE

Follow the hourly or calendar intervals, whichever occurs first.

More frequent service is required when operating in adverse conditions noted below.

Item

Enqine oil

Air cleaner

Spark arrester

Spark pluq

Valve clearance

Fuel tank strainer

Fuel line

Operation

Check level

Chanqe

Check

Clean

Check - Clean

Check - Adiust

Clean

Check (Replace if

necessary)

Each use

Every 3 years (3)

First Month or Every 3 months Every 6 months

25 hours or 50 hours or 100 hours

X X

X('l)

X ('2,3)

1 Clean more often under dirty or dusty conditions. Replace cleaner parts if very dirty.

2 Check every 10 hours or 3 months.

3 These items should be serviced by an authorized dealer, unless the owner has the proper tools and is

mechanically proficient.

PRODUCT SPECIFICATIONS

Generator Specifications

Rated RunningWatts ......... 900 Watts (0.gkW)

Rated Surge Watts ........... 1,000 Watts (1.0kW)

Rated Voltage ............... 120 Volts AC

Rated Maximum Current

at 120 Volts AC ............ 7.5 Amperes

at 12 Volts DC ............. 8.3 Amperes

Rated Frequency ............ 60 Hz at 3600 rpm

Phase ..................... Single Phase

Engine Specifications

Model ..................... Mitsubishi GM82

Rated Horsepower ........... 2.4 at 4000 rpm

Displacement ............... 80cc

Spark Plug Type: ............ NGK BP6HS or

equivalent

Set Gap To: ................ 0.030inch (0.75mm)

Gasoline Capacity ............ 1.2 U.S. gallons (4.5 I)

GENERAL RECOMMENDATIONS

The generator warranty does not cover items that

have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must

maintain generator as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your generator.

All adjustments in this section should be made at least

once each season. Follow the requirements in the

"Maintenance Schedule" chart shown above.

NOTE: Once a year you should clean or replace the

spark plug and replace the air filter. A new spark plug

and clean air filter assure proper fuel-air mixture and

help your engine run better and last longer.

GENERATOR MAINTENANCE

Generator maintenance consists of keeping the unit

clean and dry. Operate and store the unit in a clean

dry environment where it will not be exposed to

excessive dust, dirt, moisture or any corrosive vapors.

Cooling air slots in the generator must not become

clogged with snow, leaves, or any other foreign

material.

Check the cleanliness of the generator frequently and

clean when dust, dirt, oil, moisture or other foreign

substances are visible on its exterior surface.

NOTE: Do Not use a garden hose to clean generator.

Water can enter the engine fuel system and cause

problems. In addition, if water enters the generator

through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator

winding insulation. Water and dirt buildup on the

generator internal windings will eventually decrease

the insulation resistance of these windings.

To Clean the Generator:

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked

on dirt, oil, etc.

_ AUTION! Never insert any object or tool

through the air cooling slots, even if the engine

is not running.

• A vacuum cleaner may be used to pick up loose

dirt and debris.

Low pressure air (not to exceed 25 psi) may be

used to blow away dirt. Inspect cooling air slots

and openings on the generator. These openings

must be kept clean and unobstructed.

,_ DANGER! When working on the generator

always disconnect spark plug wire from spark

plug and keep it away from spark plug.

ENGINE MAINTENANCE

Checking Oil Level

Oil level should be checked prior to each use or at

least every 5 hours of operation. Keep oil level

maintained.

Changing Engine Oil

Change the oil after the first month of operation, then

every 25 hours. If you are using your generator under

extremely dirty or dusty conditions, or in extremely hot

weather, change the oil more often.

Change the oil while the engine is still warm from

running, as follows:

• Remove the oil fill cover and clean area around oil

drain plug.

E J ...-_[[T--_, I

L ;/ IIII "_,_ •

I Drain Plug

• Remove oil drain plug, sealing washer, and oil filler

cap. Drain oil completely into a suitable container.

• Install oil drain plug and sealing washer. Tighten

securely.

• Refill with recommended oil and check the level.

See page 6 for oil recommendations.

• Wipe up any spilled oil.

• Replace oil fill cover.

Clean/Replace Spark Plug

Check and clean the spark plug every 50 hours of

operation or every three months, whichever comes

first. This will help your engine to start easier and run

better.

• Remove spark plug access cover. Remove spark

plug cap.

• Clean the area around the spark plug.

• Remove and inspect the spark plug.

• Replace the spark plug if electrodes are pitted or

burned or the porcelain is cracked. Use

recommended plug for replacement.

• Check electrode gap with wire feeler gauge and set

spark plug gap between 0.028 and 0.031 inch

(0.7 to 0.8 mm) if necessary.

• Reinstall spark plug.

Service Air Cleaner

Your engine will not run properly and may be

damaged if you run it using a dirty air filter element.

Check the air filter every use and clean or replace the

paper air filter element every 50 hours of operation or

every three months, whichever comes first. Clean or

replace more often ifoperating under dusty or dirty

conditions.

To clean or replace air filter element:

• Loosen the air cleaner cover screws, remove the

air cleaner cover, and remove the element (see

item number 4, exploded view on page 20.

• Wipe clean the inside of the filter housing and

cover thoroughly.

• Wash the element in a solution of household

detergent and warm water, then rinse thoroughly.

Or wash in nonflammable or high flash point

solvent. Allow the element to dry thoroughly.

• Soak the element in clean engine oil and squeeze

out the excess oil. Do Not twist. The engine will

smoke during initial start-up if too much oil is left in

the element.

NOTE: If you need to order a new air filter element,

please call 1-800-366-PART.

• Reinstall the air cleaner element and the cover.

Hand tighten the air cleaner cover screws.

Clean Spark Arrester Screen

The engine muffler is equipped with a removable

spark arrester screen. Inspect and clean the screen

every 10 hours of operation or every three months, as

shown:

Muffler Tail Pi

Spark Arrester

Attachment Screw

• Loosen the screw on the muffler tail pipe and

remove the spark arrester screen.

• Use a brass or stiff-bristle brush to remove carbon

deposits from the spark arrester surface.

• Inspect the spark arrester for breaks or tears and

replace it if necessary.

NOTE: If you need to order a new spark arrester,

please call 1-800-366-PART.

• Install the clean screen in the reverse order of

removal.

NOTE: If you use your generator on any forest-

covered, brush-covered or grass-covered unimproved

land, it must have a spark arrester installed. The spark

arrester must be maintained in good condition by the

owner/operator.

GENERAL

Transporting and Storage

When transporting the generator, turn the engine

switch to "OFF" and the fuel valve to "CLOSE". Keep

the generator level to prevent fuel spillage.

_ WARNING! Contact with a hot engine or

exhaust system can cause serious burns or

fires. Let the engine cool before transporting or

storing the generator.

Take care to not drop or strike the generator

when transporting. Do Not place heavy objects

on the generator.

The generator should be started at least once every

seven days and allowed to run at least 30 minutes. If

this cannot be done and you must store the unit for

more than 30 days, use the following information as a

guide to prepare it for storage.

Long Term Storage Instructions

_ ARNING! Never store engine with fuel in

tank indoors or in enclosed, poorly ventilated

areas where fumes may reach an open flame,

spark or pilot light as on a furnace, water heater,

clothes dryer or other gas appliance.

Be sure the storage area is free from excessive

humidity and dust.

One Month to One Year

Drain the carburetor float bowl (see following section)

and fuel tank into a suitable container. After removal

from storage, fill with fresh gasoline before starting.

More than One Year

It is important to prevent gum deposits from forming in

essential fuel system parts such as the carburetor, fuel

filter, fuel hose or tank during storage. Also,

experience indicates that alcohol-blended fuels (called

gasohol, ethanol or methanol) can attract moisture,

which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel

system of an engine while in storage.

Toavoidengineproblems,thefuelsystemshouldbe

emptiedbeforestorageof30daysorlonger.Follow

theseinstructions:

Protect Fuel System

,_ WARNING! Drain fuel into approved container

outdoors, away from open flame. Be sure

engine is cool. Do Not smoke.

• Drain carburetor float bowl and fuel tank into a

suitable container by loosening the drain screw.

Carburetor Fuel

Drain Screw

Hole

• Retighten drain screw before refueling.

Change Oil

While engine is still warm, drain oil from crankcase.

Refill with recommended grade.

Oil Cylinder Bore

• Remove spark plug and pour about one tablespoon

of clean engine oil into the cylinder.

,_ CAUTION! Avoid spray from spark plug hole

when cranking engine slowly.

• Cover spark plug hole with rag. Crank slowly

several times to distribute oil.

• Install spark plug. Do Not connect spark plug wire.

• Slowly pull the starter grip until resistance is felt. At

this point, the piston is coming up on its

compression stroke and both the intake and

exhaust valves are closed. Storing the engine in

this position will help to protect it from internal

corrosion.

Generator

• Clean the generator as outlined on page 11 ("To

Clean the Generator").

• Check that cooling air slots and openings on

generator are open and unobstructed.

Other Storage Tips:

• Do Not store gasoline from one season to another.

• Replace your gasoline can if the can starts to rust.

Rust and/or dirt in your gasoline will cause

problems.

• If possible, store your unit indoors and cover it to

give protection from dust and dirt. BE SURE TO

EMPTY THE FUEL TANK.

• Cover your unit with a suitable protective cover that

does not retain moisture.

• Store generator in clean, dry area.

IMPORTANT: Never cover your generator while

engine and exhaust area are warm.

Problem

Engine is running, but

no AC or DC

output is available.

Engine runs good at

no-load but "bogs

down" when loads

are connected.

Cause

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Short circuit in a connected load.

2. Engine speed is too slow.

3. Generator is overloaded.

4. Shorted generator circuit.

1. Engine switch set to "OFF".

2. Dirty air cleaner.

3. Out of gasoline.

4. Stale gasoline.

5. Spark plug wire not connected to

Correction

1. Reset circuit breaker.

2. Contact Sears service facility.

3. Check and repair.

4. Connect another device that is in

qood condition.

1. Disconnect shorted electrical load.

2. Contact Sears service facility.

3. See "Don't Overload the Generator"

on page 9.

4. Contact Sears service facility.

1. Set switch to "ON".

2. Clean or replace air cleaner.

3. Fill fuel tank.

4. Drain gas tank and carburetor; fill

with fresh fuel.

5. Connect wire to spark plug.

Engine will not start;

or starts and runs

rough.

spark plug.

6. Bad spark plug.

7. Water in gasoline.

8. Overchoked or flooded.

6. Replace spark plug.

7. Drain gas tank and carburetor; fill

with fresh fuel.

8. Wait 5 minutes and re-crank

engine.

Engine shuts down

when running.

Engine lacks power.

Engine "hunts" or

falters.

9. Excessively rich fuel mixture.

10. Intake valve stuck open or closed.

11. Enqine has lost compression.

Out of gasoline.

1. Load is too high.

2. Dirty air filter.

Carburetor is running too rich or too lean.

9. Contact Sears service facility.

10. Contact Sears service facility.

11. Contact Sears service facility.

Fill fuel tank.

1. See "Don't Overload the Generator"

on page 9.

2. Replace air filter.

Contact Sears service facility.

EN@_NE

8IL SENSOR

UNZT

ALTERNATDR

RED

DZL LEVEL

2WITCH

GRDUN_

_I BROWN

BLACK

BROdN

I GREEN

C[3NTR[3L P&NEL

EH@ZNE

S_7[TCH

WHERE

WHERE 0 _1

RED

YELLOW

GREEN

BROWN

BLACK

_ROWH

_[RCUK ]_REAf<ER

dBSV, B.OA)

C[RCUK BREAKER

(LEVY, L0,0a?

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CRAFTSMAN 1000 Watt AC Generator 580.329100

Enclosure Exploded View & Parts List

43 46

4 41

Item

Pa_ #

187436

187439

187438

187769

187437

187766

187756

187875

187807

187772

187757

187760

187435

187775

187768

187774

187761

187463

187874

NSP

187457

187765

187759

Qty Description

1 CAP, FUEL

1 PACKING, TANK

1 FLTR, FUEL

3 U-PACKING

1 TANK, FUEL, 4.5L

1 DECAL, CHOKE

4 BOLT, COVER (M5-16)

1 HSG, GEN, MFFLR

1 DECAL, WARNING

1 COVER, SPARK PLUG

5 BOLT, COVER (M6-16)

11 PHMS, M4-12 W/FW

1 CVR, MFFLR, GEN

3 BOLT, MFFLR CVR (M6-16)

1 DECAL CAUTION HOT

4 BOLT, COVER (M6-20)

8 NUT, M4X0.6 W/FW

1 INSLTN, MFFLR

1 HSG, GEN

1 DECAL, EMISSIONS

1 CONDENSER, 300V

1 DECAL, CAUTION FUEL

2 BOLT, COVER (M5-10)

Item

Pa_ #

187462

187881

187806

187773

187460

187454

187873

187450

187812

187456

187763

187876

187805

187764

187447

187448

187442

187758

187443

187770

187579

187440

187578

Qty Description

1 DIODE, BRIDGE

1 BOTTLE, OIL

1 DECAL, 1-800

1 COVER, OIL FILL

1 CB, DC

1 CB, 8A, 125V

1 OUTLET, ACCESSORY DC

1 SWITCH, ENG, ON/OFF

1 CPNL

1 RECPTCL, 15A, 125V

1 DECAL, CAUTION OIL

1 CABLE, BATTERY CHARGE

1 DECAL, MODEL

1 DECAL, FUEL SHUTOFF

1 INSLTN, HTSHLD, TANK #1

1 INSLTN, HTSHLD, TANK #2

2 BRKT, TANK, FUEL

1 BRKT, FUEL COCK

1 COCK, FUEL

1 PHMS, M5-10 W/FW

1 CLIP, FUEL HOSE

1 FLTR, FUEL

1 HOSE, FUEL

Engine, 2.4 HP, Mitsubishi, Model GM82 - Exploded Views & Parts Lists

Cylinder Block, Cylinder Head

Qty Description

1 BLOCK, CYL

1 ASSY, GOV, GEAR

1 SLIDER, GOV

1 SHFT, GOV

2 PLUG, DRAIN

2 SEAL, OIL

1 BRG, BALL

1 WSHR, CYLBLOCK

2 GSKT, CYLBLOCK

.17

Item Part # Qty

1 187404 1

2 187406 2

3 187408 2

4 187410 2

5 187412 2

6 187414 2

7 187416 1

8 187417 2

9 187418 2

10 187421 1

,, /

16 18

12--..@=

12 =_.._, 7

8 9 12 12_---_

s 4 \

I 13

2 3

Description

ASSY, CYL HEAD

TPPT, CYL HEAD

VLV, EXH

SPRNG, VLV

RTNR, VLV SPG

ROD, PUSH

ASSY, RCKR, ARM

NUT, CYL HEAD

SCRW, ADJST

PLT, CYL HEAD

Item

Part # Qty Description

187422 1 SEAL, VLV STEM

187423 4 NUT, M5 X 0.8

187426 4 BOLT, FLNG

187428 2 PIN, DWL

187429 1 GSKT, HEAD

187468 1 CVR, VALVE

187470 4 BOLT, VALVE CVR

187472 1 GSKT, VALVE CVR

187569 2 BOLT, STUD

Engine, 2.4 HP, Mitsubishi, Model GM82 - Exploded Views & Parts Lists

Crankcase Cover, Crankshaft/Camshaft

Item PaN #

1 187394

2 187473

3 187474

4 187475

5 187477

6 187478

7 187428

8 187479

Qty Description

2 SEAL, OIL

1 CVR, CRANKCASE

1 DIPSTICK, OIL

1 O-RING, DIPSTICK

1 BRG, PTO

6 BOLT, CRANKCASE CVR

2 PIN, DWL

1 GSKT, CRANKCASE CVR

Item PaN #

1 187481

2 187484

3 187486

4 187487

6 187488

7 187489

8 187490

Qty Description

1 ASSY, CRNKSHFT

1 GEAR, CRNKSHFT

2 KEY, WOODRFF

1 GEAR, CRNKSHFT

1 ASSY, CAMSHAFT

1 PIN, CMPR REL

1 RNG, SNP, CMPRSSN

REL

Engine, 2.4 HP, Mitsubishi, Model GM82 - Exploded Views & Parts Lists

Piston/Rod, Magneto/Flywheel, Air Cleaner

6 1

Item Part #

1 187526

1 187527

1 187528

2 187529

3 187530

3 187531

3 187532

4 187533

5 187534

5 187535

5 187537

6 187539

Qty Description

1 ROD, CNNCTNG, STD

1 ROD, CNNCTNG, US.25

1 ROD, CNNCTNG, US.50

2 BOLT, CNNCTNG ROD

1 ASSY, PSTN, STD

1 ASSY, PSTN, OS.25

1 ASSY, PSTN, OS.50

1 PIN, PISTON

1 SET, RING, PSTN, STD

1 SET, RING, PSTN, OS.25

1 SET, RING, PSTN, OS.50

2 CLIP, SPRING, PSTN PIN

4 /

Item Part #

1 187540

2 187541

3 187543

4 187544

5 187545

6 187546

Item Part #

1 187492

2 187494

3 187496

4 187497

5 187498

6 187500

7 187501

8 187503

9 187504

10 187576

Qty Description

1 FLYWHL

1 COIL, IGNITION

1 FAN

1 CLIP, MAGNETO

2 BOLT, MAGNETO

1 NUT

Qty Description

1 HSNG, AIR CLNR

1 CVR, AIR CLNR

1 SPRT, AIR CLNR

1 ELEMENT, AIR CLNR

1 BRTHR, AIR CLNR

2 STUD, AIR CLNR

2 SCREW, AIR CLNR CVR

2 NUT, AIR CLNR CVR

1 GSKT, CARB

1 DECAL, CHOKE

Engine, 2.4 HP, Mitsubishi, Model GM82 - Exploded Views & Parts Lists

Carburetor, Control/Linkages

26 I"_ L _./ 22

7 " _k, .% 20

5- _ _\'\ 1"8

13 12 _----_15

o_f 28

_-29

Item Part #

1 187469

2 187471

3 187476

4 187480

5 187482

6 187483

7 187485

8 187491

9 187493

10 187495

11 187499

12 187502

13 187509

14 187511

15 187525

16 187536

17 187538

18 187542

19 187502

20 187547

21 187548

22 187549

23 187550

24 187551

25 187552

26 187553

27 187554

28 187556

29 187504

Qty Description

1 CARB, COMPLETE

1 JET, MAIN

1 SHFT, THROTTL

1 VLV, NEEDLE

1 CLIP, CARB

1 PIN, CARB

1 VLV, THRTTL

3 HHCS, CARB

1 VLV, CHOKE

1 GSKT, CARB

1 CHMBR, FLOAT

1 SPRING, CARB

1 HHCS, CARB

1 GSKT, CARB

1 BOLT, CARB

1 FLOAT, CARB

1 NZZL, MAIN, CARB

1 HHCS, CARB

1 SPRING, CARB

1 ADJSTR, CARB

1 LEVER, CHOKE

1 JET, PILOT

1 SPRING, CARB

1 CAP, CARB

2 PACKING, CARB

1 SEAL, CARB

1 INSLTR, CARB

2 GSKT, CARB

Item

3 7

Part #

187505

187506

187507

187508

187510

187512

187513

187514

187515

187516

187517

187518

187519

187520

187570

Qty Description

1 BRKT, SPEED CNTRL

1 SPRING, SPEED CNTRL

1 SCREW, SPEED CNTRL

1 SHFT, GOV

1 RING, SNAP, GOV ROD

1 LEVER, GOV

1 ROD, GOV

1 SPRING, GOV LEVER

1 WSHR, GOV LEVER

1 CVR, TOP

1 CLIP, GOV ROD

1 BOLT, SPEED CNTRL

BKT

1 BOLT, TOP CVR

2 NUT, GOV LEVER

1 SPRING, GOV

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Craftsman 580.329100 Owner's manual

Brand: Craftsman

Model: 580.329100

Category: Power generators

Type: Owner's manual

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580329100

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Craftsman 580.329100 Owner's manual

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