Star Trac 4CT Owner's manual

OWNER'S

MANUAL

CORE HEALTH & FITNESS

4-SERIES 15” EMBEDDED

Page 1

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................2

IMPORTANT LABEL LOCATIONS ........................................................................................................................4

PRODUCT SPECIFICATIONS ........................................................................................................................5

ASSEMBLY ........................................................................................................................6

4TR TREADMILL WIRE ROUTING ................................................................. 6

4TR CONSOLE ................................................................. 14

4UB (9-3180) + 4RB (9-3190) ................................................................. 17

4CT (9-4080) ................................................................. 20

INITIAL SETUP ................................................................. 23

OPERATION - OPENHUB

TOUCHSCREEN CONSOLES ......................................................................................................................24

SCREEN VIEWS ................................................................. 27

WORKOUT SELECTION KEYS AND PROGRAM DEFINITIONS .................. 29

PROGRAM UPLOAD ................................................................. 30

MENU MAP ......................................................................................................................32

TREADMILL ................................................................. 32

BIKE/CROSSTRAINER ................................................................. 33

MAINTENANCE MODE ......................................................................................................................34

ERROR CODES ................................................................. 50

LOGGED DATA ................................................................. 52

SUPPORT & SERVICE ......................................................................................................................53

Page 2

Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL

installation instructions. The Owner’s Manual describes equipment setup and instructs

members on how to use correctly and safely.

Read all warnings posted on the machine.

Health related injuries may result from incorrect or excessive use of exercise equipment.

Core Health & Fitness strongly recommends you to encourage your members to discuss their

health program or ﬁtness regimen with a health care professional, especially if you or they

have not exercised for several years, are over 35, or have known health conditions.

WARNING!

IMPORTANT SAFETY INSTRUCTIONS

DANGER - to reduce the risk of electrical

shock:

1. Always unplug the machine from the electrical

outlet before cleaning or servicing.

2. This machine is not intended to be serviced by

the end user, refer servicing to qualiﬁed personnel

only.

3. This machine is designed for aerobic exercise in

a gymnasium or heath club environment (FOR

COMMERCIAL USE). It is wired for either 110

VAC 20A OR 230 VAC 15A nominal power input.

It is factory-equipped with a speciﬁc electric

cord and plug to permit connection to the proper

electric circuit. Make sure that the machine is

con nected to a dedicated power line having an

outlet with the same conﬁguration as that of the

plug:

• 20A for 110V models

• 15A for the 230V models

4. If the power supply cord is damaged, it must be

replaced by the manufacturer, its service agent,

or similarly qualiﬁed persons in order to avoid

hazard.

5. Keep power cord away from heated surfaces.

Unplug power cord when the machine is

unattended and before performing any

preventative maintenance such as cleaning or

replacing a worn part.

6. Do not operate machine in damp or wet locations.

WARNING - to reduce the risk of injury to

person:

1. Assemble and operate the machine on a solid

level surface. Refer to the Owner’s Manual for

the machine base connected to the unit for the

recommended minimum clearance distances.

The actual area for access and passage shall be

the responsibility of the facility and should take

into account this training envelope, Americans

with Disabilities Act Accessibility Guidelines

(ADAAG) requirements and any required local

codes or regulations (www.access-board.gov/

ada).

2. Familiarize yourself with the location of the

STOP buttons on the console. If you experience

difﬁculties during the workout, pushing the STOP

button will bring the machine to a stop.

3. Obtain a medical exam before beginning any

exercise program. If at any time during exercise

you feel faint, dizzy, or experience pain, stop and

consult your physician.

4. Keep children away.

5. The safety and integrity of this machine can only

be maintained when the equipment is regularly

examined for damage and wear and repaired.

It is the sole responsibility of the owner of this

equipment to ensure that regular maintenance

is performed. Worn or damaged parts must be

replaced immediately or the equipment removed

from service until the repair is made.

Page 3

SAVE THESE INSTRUCTIONS

6. WARNING: Heart rate monitoring systems

may be inaccurate. Over-exercising may result

in serious injury or death. If you feel faint stop

exercising immediately.

Page 4

050-5609

This page shows examples of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical

that owners maintain the integrity and placement of these stickers. If you ﬁnd any stickers missing or damaged the replacement numbers are shown below.

See Support and Service to order replacements. NOTE: STICKERS AND LABELS ARE NOT SHOWN TO SCALE

IMPORTANT LABEL LOCATIONS

Fig. 1

Page 5

OpenHub Embedded Console

Fig. 2

4-TR Shown

SKU: 700-0508-XX

700-0509-XX

700-0510-XX

700-0511-XX

Desc: KIT, DISPLAY, 15in EMBED, ATSC, NTSC, QAM, 4-TR

KIT, DISPLAY, 15in EMBED, PAL, ISDB, DVB, DTMB, 4-TR

KIT, DISPLAY, 15IN EMBED, ATSC, NTSC, QAM, 4-BCS

KIT, DISPLAY, 15IN EMBED, PAL, ISDB, DVB, DTMB, 4-BCS

Overall Weight Width Length Height

23 lbs (10.4 kg) 20.7 in (53 cm) 28.9 in (73 cm) 9.8 in (25 cm)

PRODUCT SPECIFICATIONS

Page 6

4TR Required Tools:

• Drill w/Phillips Bit

• Pliers

• #2 Phillips Screwdriver

• 13mm Socket

• Torque Wrench

• 5mm Allen Socket

• 3/4” Open-Ended Wrench

• 9/16” Open-Ended Wrench

4TR TREADMILL WIRE ROUTING

1. Unpack all parts and inspect for

damage.

2. On a new treadmill, install left upright

handrail (740-9452-XX) onto frame

using a 13mm socket to secure two

pieces each of the M8 x 70mm (110-

4075) and M8 x 20mm (110-4076)

hex head screws. DO NOT FULLY

TIGHTEN

Fig. 3

CAUTION: ENSURE THE

TREADMILL IS UNPLUGGED FROM

THE WALL

3. Locate the two frame holes between

the frame side and the EMI ﬁlter.

Fig. 4

ASSEMBLY

Page 7

4. Use a drill and two (2) self-tapping

screws to secure the power board to

the frame. Ensure that the four-pin

end is facing towards the front of the

machine.

Fig. 5

5. Install T-taps 4” from the ends of the

brown and blue wires connected to the

ﬁlter and crimp them down with a pair

of pliers to ensure a tight connection.

4"

x2

Fig. 6

6. Connect the male ends of the power

board wire harness to the T-taps,

ensuring the blue wire from the power

harness is connected to the T-tap on

the blue wire from the ﬁlter and the

brown wire from the power harness is

connected to the T-tap on the brown

wire from the ﬁlter.

Fig. 7

Page 8

Fig. 8

7. Plug the power board wire harness (Fig. 8) into the left side of power board installed in Step 4.

8. Connect the four-pin connector on the

console power cable to the right side of

the power board and attach the ferrite

core around the power cable.

12VDC TO

DISPLAY

Fig. 9

Page 9

9. Pass the coax, CAT6, and console

power cables into the hole near the

bottom of the right side handrail

weldment and attach to the chaser wire

with the data cable

Fig. 10

10. Using the chaser wire, pull the coax,

CAT6, console power, and data cables

up through right side handrail and

beauty ring.

Fig. 11

11. Route the coax, CAT6, console power,

and data cables up through the handrail

and out of the console mast.

Fig. 12

Page 10

12. Place the left-side beauty ring onto

the left upright handrail (BE CAREFUL

OF RING ORIENTATION), set the

right-side beauty ring in place on the

right-side upright handrail, then put the

handrail weldment onto the top of the

upright handrails (BE CAREFUL NOT

TO PINCH WIRE BUNDLE).

Fig. 13

13. Secure the handrail weldment to the

upright handrails using a torque wrench

with a 5mm allen socket and eight (8) of

the M8 x 12mm screws

TORQUE TO 12-15 lb-ft /16-20 Nm

Fig. 14

Page 11

14. Fully tighten all screws securing upright

handrails to frame

TORQUE TO 15-20 lb-ft /20-27 Nm

TORQUE TO

15-20 lb-ft /20-27 Nm

Fig. 15

15. Using a torque wrench with a 3mm

socket, secure the console mount to

the handrail weldment using four (4)

pieces of the M8 x 20mm hex head

screws

TORQUE TO 15-20 lb-ft /20-27 Nm.

Fig. 16

16. Use a #2 phillips screwdriver to

loosen the left-side screw on the

front shroud cover then secure the

left-side corner shroud to the frame

using one (1) piece of the M5 x

18mm screw. Once the shroud is

secure, re-tighten the front shroud

screw. Repeat this step for the

right-side corner shroud.

Loosen

Fig. 17

Page 12

17. Use a #2 phillips screwdriver to

secure the motor shroud to the

frame using four (4) pieces of the

M5 x 18mm screws.

Fig. 18

18. Secure the side bed shroud to the

frame using one (1) piece of the M5

x 18mm screw then slide the left

side bed bridge cap into the gap

between the left side bed cover and

top shroud.

19. Use a #2 phillips screwdriver to

secure the cap to the frame using

one (1) piece of the M5 x 18MM

screw.

20. Repeat Step 18 and Step 19 for

the right side bed cover and bridge

cap.

Fig. 19

21. Check to ensure that both left and

right rear feet are attached to the

unit. If a foot is missing, be sure to

check the packaging.

CAUTION: Two persons may be

needed to perform this step safely.

Fig. 20

Page 13

22. Use a 9/16” open-ended wrench

to adjust both leveling feet until the

treadmill is stable and level. Then

use a 3/4” open ended wrench to

tighten the lock nuts to secure the

feet.

Fig. 21

Page 14

4TR CONSOLE

1. Use a Phillips screwdriver to secure

the rear console shroud to the

console weldment using six (6)

screws and ﬂat washers.

Fig. 22

2. Fit the console grommet into the

rear console shroud, ensuring a

tight seal.

Fig. 23

3. Use a phillips screwdriver to install

the lower display plastics.

Fig. 24

Page 15

4. Connect the cables coming from the display weldment (Fig. 25) to the corresponding connections on the

PCB of the embedded console (Fig. 26) - Note that “E” and “F” are connected to the rear console shroud

(Fig. 27).

D

C

A

B

H

G

L

Fig. 25

F

E

A

G

C (Pause)

H

D (E-Stop)

L

B

Fig. 26

Treadmill Console Connections

Page 16

F

E

Fig. 27

Rear Console Shroud

5. Once the cables are connected, use

a phillips screwdriver to secure the

front of the console to the rear console

shroud.

Fig. 28

After powering the unit for the ﬁrst time,

the computer will boot up and the Select

Device screen will appear in the display. If

for any reason the screen does not appear,

on the top of the touchscreen, tap the

upper left corner, then upper right, then

upper left again. (See Fig. 29)

6. Perform the INITIAL SETUP steps on

page 23.

7. Installation is Complete

Fig. 29

Page 17

4UB (9-3180) + 4RB (9-3190)

Please note that while the instructions below show the 4UB, the following instructions are valid for the 4RB.

Bike/Crosstrainer Required Tools:

• #2 Phillips Screwdriver

1. Use a Phillips screwdriver to secure

the rear console shroud to the console

weldment using six (6) screws and ﬂat

washers.

Fig. 30

2. Fit the console grommet into the rear

console shroud, ensuring there is a tight

seal.

Fig. 31

3. Use a Phillips screwdriver to install the

lower display plastics.

Fig. 32

Page 18

4. Connect the cables coming from the display weldment (Fig. 33) to the corresponding connections on the

PCB of the embedded console (Fig. 34) - Note that “E” and “F” are connected to the rear console shroud

(Fig. 35).

A

B

H

G

L

Fig. 33

Bike/Crosstrainer Cables

F

E

A

G

H

L

B

Fig. 34

Bike/Crosstrainer Console Connections

Page 19

F

E

Fig. 35

Rear Console Shroud

5. Once the cables are connected, use

a Phillips screwdriver to secure the

front of the console to the rear console

shroud.

Fig. 36

After powering the unit for the ﬁrst time,

the computer will boot up and the Select

Device screen will appear in the display. If

for any reason the screen does not appear,

on the top of the touchscreen, tap the

upper left corner, then upper right, then

upper left again. (See Fig. 37)

6. Perform the INITIAL SETUP steps on

page 23.

7. Installation is Complete

Fig. 37

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