Oasis Baywash i5 Operating instructions

i5 In-Bay Automatic

Operation Manual

Oasis Car Wash Systems, Inc.

1909 E 12

th

Street

Galena, KS 66739

i5.2M16.00

TABLE OF

CONTENTS

PAGE 2 OF 52

INTRODUCTION to the OPERATIONS MANUAL……………………………....

SAFETY REQUIREMENTS…………………………………………………………

CHAPTER 1: BASIC CONCEPTS

Introduction…………………………...………………………….………...………...

 Rear Brushes……………………………………………………………………..

Front Brushes……………………………………………………………………..

Top Brush/Counterweight………………………...………………………………

Wash Passes

 Odd Passes………………………………………………………………………

 Even Passes……………………………………………………………………..

 Positioning the Vehicle………………………………………………………….

Wash Packages……………………………………………………………………….

WASH FUNCTIONS

Chemical Functions

 Presoak…………………………………………………………………………..

 Triple Foam……………………………………………………………………..

 Chemical Tire Applicator (CTA)………………………………………………..

 Total Body Protectant (TBP)……………………………………………………

 Clear Coat Protectant (CCP)…………………………………………………….

 Brush Lube………………………………………………………………………

 Rain-X………...…………………………………………………………………

 Foam Wax……………………………………………………………………….

Brush Functions

 Front Brushes……………………………………………………………………

 Rear Brushes…………………………………………………………………….

 Top Brush……………………………………………………………………….

 Front, Rear, and Top Brushes…………...………………………………………

Water Functions

 City Water Rinse………………………………………………………………..

 Spot Free Rinse………………………………………………………………….

 High Pressure Rinse……………………………………………………………..

 Wheel Blaster……………………………………………………………………

 Undercarriage……………………………………………………………………

Dryer Functions

 Dryer…………………………………………………………………………….

CHAPTER 2: USER INTERFACE

HMI Home Screen……………………………………………………………………...

HMI Animation Screen………………………………………………………………...

User Interface Buttons………………………………………………………………….

HMI Remote Functions

 Remote Function Screen………………………………………………………...

 Remote Doors……………………………………………………………………

 Remote Gantry Drive……………………………………………………………

 Remote Top Brush………………………………………………………………

 Remote Front/Rear Brushes……………………………………………………..

 Remote Low Pressure Chemical/Rinse………………………………………….

 Remote High Pressure Rinse…………………………………………………….

 Remote Lighted Signs…………………………………………………………...

 Remote Dryer……………………………………………………………………

HMI Off-Board and On-Board I/O Monitor Screen……………………………………

Vend Selection Screen………………………………………………………………….

Vend Setup Screen……………………………………………………………………...

My Wash Buy-Ups Screen……………………………………………………………...

TABLE OF

CONTENTS

PAGE 3 OF 52

Settings Menu (Overview)………………………...……………………………………

Settings Menu

 Front and Rear Offsets

 Rear Offsets

 Front Offsets

 Door Setup

 Off-Board Dryer Setup

 Email and Report Setup

TABLE OF

CONTENTS

PAGE 4 OF 52

TABLE OF

CONTENTS

PAGE 5 OF 52

TABLE OF

CONTENTS

PAGE 6 OF 52

TABLE OF

CONTENTS

PAGE 7 OF 52

INTRODUCTION

TO THE

OPERATIONS

MANUAL

PAGE 8 OF 52

This Operator’s Manual contains information that is vital to

the successful operation and maintenance of your BayWash

i5 vehicle washing equipment.

Please read the full content of this manual prior to any op-

eration and/or maintenance of the equipment. Keep this

manual in a location where it may be used for ongoing

reference.

Should you have any questions on the operation or mainte-

nance of this equipment please contact us directly at:

TECHNICAL SERVICES DEPARTMENT

OASIS CAR WASH SYSTEMS

1909 E. 12TH STREET

GALENA, KS 66739

TOLL FREE (US) PHONE: 800-892-3537 EXT: 26 FAX: 620-783-5735

EMAIL: [email protected]

SAFETY

REQUIREMENTS

PAGE 9 OF 52

1. Only those employees specifically instructed by the location manager will be

permitted to enter the wash bay to perform inspections or maintenance.

2. Do not enter the wash bay when the equipment is operating.

3. Always exercise caution when walking through the wash area, as slippery conditions

may be present.

4. Be cautious when walking through the wash bay to avoid running into or tripping

over equipment.

5. Do not ever run through the wash area or control room.

6. Do not perform any work on equipment without first performing Lock-Out Safety

Precautions.

7. When maintenance requires that a piece of equipment be in operation, one qualified

maintenance person must stay at the power disconnect switch while that equipment is

operating.

8. All electrically powered equipment must have manually operated disconnects capable

of being locked in the “OFF” position. Equipment that has been “locked out” for any

reason should only be restarted by the person who performed the “lock out”

operation.

9. Do no attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe

or fitting while that equipment is in operation.

10. Any “STOP” switch activated must be reset only by the person who initiated the

operation.

11. Electrical connections and repairs are to be repaired only by a qualified Licensed

Electrician.

12. All cleaning solutions, washing solutions, and oils should be stored in a well

ventilated area.

13. Clean up fluid spills or leaks immediately to prevent hazardous safety conditions.

14. Be careful to follow all safety procedures on MSDS sheets for each chemical product

used.

15. All new employees must be thoroughly trained in safe operating and maintenance

practices.

16. All employees must attend periodically scheduled safety procedure sessions.

17. Do not operate any piece of equipment that requires safety covers with those covers

removed or improperly installed.

18. Do not allow any part of your body, loose clothing or other objects to come in contact

with moving machinery.

19. Do not wear loose fitting clothing or jewelry around moving machinery.

20. At least two qualified maintenance technicians must be present when performing

equipment repairs or preventative maintenance.

21. When working on any equipment that is higher than a person’s shoulders, always use

a fiberglass ladder that is in good working condition.

CHAPTER 1:

BASIC

CONCEPTS

PAGE 10 OF 52

INTRODUCTION____________________________________________

The BayWash i5 is a 5-brush friction carwash system. The main

components of the In-Bay System are:

(2) Rear Brushes

(2) Front Brushes

(1) Counter-weighted Top Brush

Rear Brushes:

The rear brush design features a restricted universal joint and dampening

shock system that deliver safe navigation around mirrors, antennas and rear

wiper blades.

The brushes spin with the direction of travel of the vehicle so the brushes

will rotate off the rear of the vehicle and not try to climb the bed or trunk.

Front Brushes:

The front brushes are used to clean the side surfaces of a vehicle from the

rocker panels to the body moldings as well as the front end of vehicles.

The brushes spin opposite the direction of travel of the vehicle to increase

cleaning force and penetration.

Counter-weighted Top Brush:

The top brush thoroughly cleans the top of the vehicles, especially the

hood, windshield, eyebrows and around factory equipped roof racks.

The light touch is the result of perfect balance, which is achieved by the

custom designed counter-weight assembly.

This allows the brush to float over the vehicle with the same penetration.

The top brush spins opposite the direction of travel of the vehicle to

increase cleaning force and penetration.

WASH PASSES______________________________________________

A wash pass is defined as one of the steps of the wash cycle. Based on the

direction of travel, passes can be classified into two categories:

1) Odd Passes– The Gantry travels from the home position towards the

end of the vehicle.

2) Even Passes– The Gantry travels from the end of the vehicle toward

the home position.

CHAPTER 1:

BASIC

CONCEPTS

PAGE 11 OF 52

POSITIONING THE VEHICLE________________________________

After the vend is accepted from the pay station, the front arms on the

Gantry will extend. This gives the customer a direct view of the

lights. As the vehicle enters the bay the green lights on both the front arms

and the face panel skins will illuminate. These lights will be lit until the

infra-red sensors on the sides of the Gantry detect the vehicle. When the

vehicle is detected the red lights on the front arms will illuminate. If the

vehicle does not stop within the tolerable range (approximately 36”), the

overhead ultra-sonic sensor near the top brush will detect it and the yellow

lights on the front arms will illuminate telling the customer to back up.

Once the vehicle is in the correct position and the red lights on the front

arms are illuminated for a period of four seconds, the arms will retract to

the home position and the Gantry will begin the programmed wash cycle.

WASH PACKAGES__________________________________________

The BayWash i5 offers a total of four wash packages (vends). Each wash

package can be configured to apply multiple chemicals and functions

simultaneously during the same pass.

WASH FUNCTIONS__________________________________________

Functions offered in the BayWash i5 are as follows:

 Chemical Functions:

Presoak

Triple Foam

Tire Cleaner

Clear Coat

Hot Wax (Lava)

Rain-X

 Brush Functions:

Side Brushes

Top Brush

Side and Top Brushes

 Water Functions:

City Water Rinse

Spot Free Rinse

High Pressure Rinse

Wheel Blaster

Undercarriage

 Dryer Function:

Dryer

CHAPTER 2:

USER

INTERFACE

PAGE 12 OF 52

USER INTERFACE (Touch Screen Display)

HMI HOME SCREEN

Here you can view both Daily and Perpetual vend counts as well as the

current or latest vend used. Daily counts reset at midnight while perpetual

counts do not reset.

HMI ANIMATION SCREEN

While providing the same vend information as the Home Screen, this

screen also allows you to view sensor operation, motor amperages and

hertz. This gives the ability to see key information regarding Gantry

movement during a wash cycle.

CHAPTER 2:

USER

INTERFACE

PAGE 13 OF 52

USER INTERFACE BUTTONS (Touch Screen Display)

Standby Active

Reset button (resets gantry to home position)

Remote button (switches system in and out of remote mode)

Toggle button (used to toggle a function on or off)

Sensor indicator light (when off, indicates sensor is not reading target-

when on, indicates sensor is reading target)

Cancel button (saves changes made within pages and closes current sub

screen)

Page Up button (used to scroll up on page)

Page Down button (used to scroll down on page)

Menu button (used to return to menu from current page)

CHAPTER 2:

USER

INTERFACE

PAGE 14 OF 52

USER INTERFACE__________________________________________

HMI REMOTE FUNCTIONS SCREEN

*The remote buttons do not turn off when screens are closed. Always

be sure to toggle functions off before resuming normal wash

procedures.

HMI REMOTE DOORS

Here you can toggle the buttons to open or close the entrance and exit

doors. See door manufacturer instructions and schematics to incorporate

this function to work with your doors.

CHAPTER 2:

USER

INTERFACE

PAGE 15 OF 52

USER INTERFACE__________________________________________

HMI REMOTE GANTRY DRIVE SCREEN

Here you are able to move the gantry by operating the VFD remotely.

There are options for speed, Gantry position lights, Gantry position

counter and Amp load display.

HMI REMOTE TOP BRUSH

Here the top brush can be lowered with or without the brush rotating. The

safety prox and upper limit prox lights illuminate to show the top brush

position. The Amps display will show amp usage only if the motor is in

use.

CHAPTER 2:

USER

INTERFACE

PAGE 16 OF 52

USER INTERFACE__________________________________________

HMI REMOTE FRONT/REAR BRUSHES SCREEN

Here both front and rear brushes can be operated remotely.

Each remote function is independent, allowing each to be extended one at a

time either with or without the brushes rotating.

Brush position lights illuminate when their respective prox sensor is

covered.

ITV pressure displays show air pressure during brush extensions only.

Motor Amp displays show amps only when brushes are rotating.

*Remember to toggle remote functions “off” before resuming normal

operation of the machine. The machine cannot be “reset” with remote

functions toggled “on”.

*Remember to toggle “Remote” button “off” when exiting remote

mode. The system will not “reset” with the remote button toggled

“on”.

NOTE: Since the Front Brushes do not operate through the VFD, the Amp

display for these brushes does not register an amp load during operation.

CHAPTER 2:

USER

INTERFACE

PAGE 17 OF 52

USER INTERFACE__________________________________________

HMI REMOTE LOW PRESSURE CHEMICAL/RINSE SCREEN

Each toggle button works independently. To turn on a chemical, air,

solenoid valve, or pump you must toggle each function individually.

For example; If you wish to test operation of Presoak 1 you would

perform the following steps:

1) Press the “Chem” toggle button next to Presoak 1.

2) Press the “Air” toggle button next to Presoak 1.

3) Press the “Pump” toggle button next to Aux Chem Pump

4) Press the “Valve” toggle button next to Aux Chem Pump

NOTE: All remote functions are toggled “off” in the illustration above.

*Remember to toggle remote functions “off” before resuming normal

operation of the machine. The machine cannot be “reset” with remote

functions toggled “on”.

*Remember to toggle “Remote” button “off” when exiting remote

mode. The system will not “reset” with the remote button toggled

“on”.

CHAPTER 2:

USER

INTERFACE

PAGE 18 OF 52

USER INTERFACE__________________________________________

HMI REMOTE HIGH PRESSURE RINSE SCREEN

Here you can remotely turn on all of the high pressure (HP) functions as

needed as well as each function’s respective pump allocation.

*It is common for all HP solenoid valves to use the same pump with the

exception of “Spot Free” rinse. Refer to your installation documents to

locate the inlet water source for each solenoid valve before proceeding

with a remote function.

*Remember to toggle remote functions “off” before resuming normal

operation of the machine. The machine cannot be “reset” with remote

functions toggled “on”.

*Remember to toggle “Remote” button “off” when exiting remote

mode. The system will not “reset” with the remote button toggled

“on”.

CHAPTER 2:

USER

INTERFACE

PAGE 19OF 52

USER INTERFACE__________________________________________

HMI REMOTE LIGHTED SIGNS SCREEN

Refer to the bay layout to determine which lights and functions you are

using from the illustration above. Not all customers use in-bay lighted

signs and not all customers use the same lighted sign configuration.

By pressing each toggle button you are activating the output for that

particular light.

*Remember to toggle remote functions “off” before resuming normal

operation of the machine. The machine cannot be “reset” with remote

functions toggled “on”.

*Remember to toggle “Remote” button “off” when exiting remote

mode. The system will not “reset” with the remote button toggled

“on”.

CHAPTER 2:

USER

INTERFACE

PAGE 20 OF 52

USER INTERFACE__________________________________________

HMI REMOTE DRYER SCREEN

This screen is used for on-board dryers only. If you are using an off-board

dryer you cannot remotely turn the dryers on. To do so from the off-board

control panel you must manually close the “dryer” contactor. Instructions

for this process can be found on page () of this manual.

If using for on-board dryers, simply press the desired toggle button after

pressing the “Remote” button to toggle it “on”.

If your BayWash i5 is equipped with a wiper brush, the toggle button “on”

will only extend the brush. Turning the toggle button “off” will retract the

brush back to the home position.

*Remember to toggle remote functions “off” before resuming normal

operation of the machine. The machine cannot be “reset” with remote

functions toggled “on”.

*Remember to toggle “Remote” button “off” when exiting remote

mode. The system will not “reset” with the remote button toggled

“on”.

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Oasis Baywash i5 Operating instructions

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