Oasis Baywash i5 Operating instructions

Type
Operating instructions

Oasis Baywash i5 is a 5-brush friction carwash system. The main components of the In-Bay System are:

  1. Two Rear Brushes
  2. Two Front Brushes
  3. One Counter-weighted Top Brush

The BayWash i5 offers a total of four wash packages (vends). Each wash package can be configured to apply multiple chemicals and functions simultaneously during the same pass.

Functions offered in the BayWash i5 are as follows:

Chemical Functions:

  • Presoak
  • Triple Foam
  • Tire Cleaner
  • Clear Coat
  • Hot Wax (Lava)
  • Rain-X

Brush Functions:

  • Side Brushes
  • Top Brush
  • Side and Top Brushes

Water Functions:

Oasis Baywash i5 is a 5-brush friction carwash system. The main components of the In-Bay System are:

  1. Two Rear Brushes
  2. Two Front Brushes
  3. One Counter-weighted Top Brush

The BayWash i5 offers a total of four wash packages (vends). Each wash package can be configured to apply multiple chemicals and functions simultaneously during the same pass.

Functions offered in the BayWash i5 are as follows:

Chemical Functions:

  • Presoak
  • Triple Foam
  • Tire Cleaner
  • Clear Coat
  • Hot Wax (Lava)
  • Rain-X

Brush Functions:

  • Side Brushes
  • Top Brush
  • Side and Top Brushes

Water Functions:

i5 In-Bay Automatic
Operation Manual
Oasis Car Wash Systems, Inc.
1909 E 12
th
Street
Galena, KS 66739
i5.2M16.00
TABLE OF
CONTENTS
PAGE 2 OF 52
INTRODUCTION to the OPERATIONS MANUAL……………………………....
SAFETY REQUIREMENTS…………………………………………………………
CHAPTER 1: BASIC CONCEPTS
Introduction…………………………...………………………….………...………...
Rear Brushes……………………………………………………………………..
Front Brushes……………………………………………………………………..
Top Brush/Counterweight………………………...………………………………
Wash Passes
 Odd Passes………………………………………………………………………
 Even Passes……………………………………………………………………..
 Positioning the Vehicle………………………………………………………….
Wash Packages……………………………………………………………………….
WASH FUNCTIONS
Chemical Functions
 Presoak…………………………………………………………………………..
 Triple Foam……………………………………………………………………..
 Chemical Tire Applicator (CTA)………………………………………………..
 Total Body Protectant (TBP)……………………………………………………
 Clear Coat Protectant (CCP)…………………………………………………….
 Brush Lube………………………………………………………………………
 Rain-X………...…………………………………………………………………
 Foam Wax……………………………………………………………………….
Brush Functions
 Front Brushes……………………………………………………………………
 Rear Brushes…………………………………………………………………….
 Top Brush……………………………………………………………………….
 Front, Rear, and Top Brushes…………...………………………………………
Water Functions
 City Water Rinse………………………………………………………………..
 Spot Free Rinse………………………………………………………………….
 High Pressure Rinse……………………………………………………………..
 Wheel Blaster……………………………………………………………………
 Undercarriage……………………………………………………………………
Dryer Functions
 Dryer…………………………………………………………………………….
CHAPTER 2: USER INTERFACE
HMI Home Screen……………………………………………………………………...
HMI Animation Screen………………………………………………………………...
User Interface Buttons………………………………………………………………….
HMI Remote Functions
 Remote Function Screen………………………………………………………...
 Remote Doors……………………………………………………………………
 Remote Gantry Drive……………………………………………………………
 Remote Top Brush………………………………………………………………
 Remote Front/Rear Brushes……………………………………………………..
 Remote Low Pressure Chemical/Rinse………………………………………….
 Remote High Pressure Rinse…………………………………………………….
 Remote Lighted Signs…………………………………………………………...
 Remote Dryer……………………………………………………………………
HMI Off-Board and On-Board I/O Monitor Screen……………………………………
Vend Selection Screen………………………………………………………………….
Vend Setup Screen……………………………………………………………………...
My Wash Buy-Ups Screen……………………………………………………………...
TABLE OF
CONTENTS
PAGE 3 OF 52
Settings Menu (Overview)………………………...……………………………………
Settings Menu
 Front and Rear Offsets
 Rear Offsets
 Front Offsets
 Door Setup
 Off-Board Dryer Setup
 Email and Report Setup
TABLE OF
CONTENTS
PAGE 4 OF 52
TABLE OF
CONTENTS
PAGE 5 OF 52
TABLE OF
CONTENTS
PAGE 6 OF 52
TABLE OF
CONTENTS
PAGE 7 OF 52
INTRODUCTION
TO THE
OPERATIONS
MANUAL
PAGE 8 OF 52
This Operator’s Manual contains information that is vital to
the successful operation and maintenance of your BayWash
i5 vehicle washing equipment.
Please read the full content of this manual prior to any op-
eration and/or maintenance of the equipment. Keep this
manual in a location where it may be used for ongoing
reference.
Should you have any questions on the operation or mainte-
nance of this equipment please contact us directly at:
TECHNICAL SERVICES DEPARTMENT
OASIS CAR WASH SYSTEMS
1909 E. 12TH STREET
GALENA, KS 66739
TOLL FREE (US) PHONE: 800-892-3537 EXT: 26 FAX: 620-783-5735
SAFETY
REQUIREMENTS
PAGE 9 OF 52
1. Only those employees specifically instructed by the location manager will be
permitted to enter the wash bay to perform inspections or maintenance.
2. Do not enter the wash bay when the equipment is operating.
3. Always exercise caution when walking through the wash area, as slippery conditions
may be present.
4. Be cautious when walking through the wash bay to avoid running into or tripping
over equipment.
5. Do not ever run through the wash area or control room.
6. Do not perform any work on equipment without first performing Lock-Out Safety
Precautions.
7. When maintenance requires that a piece of equipment be in operation, one qualified
maintenance person must stay at the power disconnect switch while that equipment is
operating.
8. All electrically powered equipment must have manually operated disconnects capable
of being locked in the “OFF” position. Equipment that has been “locked out” for any
reason should only be restarted by the person who performed the “lock out”
operation.
9. Do no attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe
or fitting while that equipment is in operation.
10. Any “STOP” switch activated must be reset only by the person who initiated the
operation.
11. Electrical connections and repairs are to be repaired only by a qualified Licensed
Electrician.
12. All cleaning solutions, washing solutions, and oils should be stored in a well
ventilated area.
13. Clean up fluid spills or leaks immediately to prevent hazardous safety conditions.
14. Be careful to follow all safety procedures on MSDS sheets for each chemical product
used.
15. All new employees must be thoroughly trained in safe operating and maintenance
practices.
16. All employees must attend periodically scheduled safety procedure sessions.
17. Do not operate any piece of equipment that requires safety covers with those covers
removed or improperly installed.
18. Do not allow any part of your body, loose clothing or other objects to come in contact
with moving machinery.
19. Do not wear loose fitting clothing or jewelry around moving machinery.
20. At least two qualified maintenance technicians must be present when performing
equipment repairs or preventative maintenance.
21. When working on any equipment that is higher than a person’s shoulders, always use
a fiberglass ladder that is in good working condition.
CHAPTER 1:
BASIC
CONCEPTS
PAGE 10 OF 52
INTRODUCTION____________________________________________
The BayWash i5 is a 5-brush friction carwash system. The main
components of the In-Bay System are:
(2) Rear Brushes
(2) Front Brushes
(1) Counter-weighted Top Brush
Rear Brushes:
The rear brush design features a restricted universal joint and dampening
shock system that deliver safe navigation around mirrors, antennas and rear
wiper blades.
The brushes spin with the direction of travel of the vehicle so the brushes
will rotate off the rear of the vehicle and not try to climb the bed or trunk.
Front Brushes:
The front brushes are used to clean the side surfaces of a vehicle from the
rocker panels to the body moldings as well as the front end of vehicles.
The brushes spin opposite the direction of travel of the vehicle to increase
cleaning force and penetration.
Counter-weighted Top Brush:
The top brush thoroughly cleans the top of the vehicles, especially the
hood, windshield, eyebrows and around factory equipped roof racks.
The light touch is the result of perfect balance, which is achieved by the
custom designed counter-weight assembly.
This allows the brush to float over the vehicle with the same penetration.
The top brush spins opposite the direction of travel of the vehicle to
increase cleaning force and penetration.
WASH PASSES______________________________________________
A wash pass is defined as one of the steps of the wash cycle. Based on the
direction of travel, passes can be classified into two categories:
1) Odd Passes– The Gantry travels from the home position towards the
end of the vehicle.
2) Even Passes– The Gantry travels from the end of the vehicle toward
the home position.
CHAPTER 1:
BASIC
CONCEPTS
PAGE 11 OF 52
POSITIONING THE VEHICLE________________________________
After the vend is accepted from the pay station, the front arms on the
Gantry will extend. This gives the customer a direct view of the
lights. As the vehicle enters the bay the green lights on both the front arms
and the face panel skins will illuminate. These lights will be lit until the
infra-red sensors on the sides of the Gantry detect the vehicle. When the
vehicle is detected the red lights on the front arms will illuminate. If the
vehicle does not stop within the tolerable range (approximately 36”), the
overhead ultra-sonic sensor near the top brush will detect it and the yellow
lights on the front arms will illuminate telling the customer to back up.
Once the vehicle is in the correct position and the red lights on the front
arms are illuminated for a period of four seconds, the arms will retract to
the home position and the Gantry will begin the programmed wash cycle.
WASH PACKAGES__________________________________________
The BayWash i5 offers a total of four wash packages (vends). Each wash
package can be configured to apply multiple chemicals and functions
simultaneously during the same pass.
WASH FUNCTIONS__________________________________________
Functions offered in the BayWash i5 are as follows:
 Chemical Functions:
Presoak
Triple Foam
Tire Cleaner
Clear Coat
Hot Wax (Lava)
Rain-X
 Brush Functions:
Side Brushes
Top Brush
Side and Top Brushes
 Water Functions:
City Water Rinse
Spot Free Rinse
High Pressure Rinse
Wheel Blaster
Undercarriage
 Dryer Function:
Dryer
CHAPTER 2:
USER
INTERFACE
PAGE 12 OF 52
USER INTERFACE (Touch Screen Display)
HMI HOME SCREEN
Here you can view both Daily and Perpetual vend counts as well as the
current or latest vend used. Daily counts reset at midnight while perpetual
counts do not reset.
HMI ANIMATION SCREEN
While providing the same vend information as the Home Screen, this
screen also allows you to view sensor operation, motor amperages and
hertz. This gives the ability to see key information regarding Gantry
movement during a wash cycle.
CHAPTER 2:
USER
INTERFACE
PAGE 13 OF 52
USER INTERFACE BUTTONS (Touch Screen Display)
Standby Active
Reset button (resets gantry to home position)
Remote button (switches system in and out of remote mode)
Toggle button (used to toggle a function on or off)
Sensor indicator light (when off, indicates sensor is not reading target-
when on, indicates sensor is reading target)
Cancel button (saves changes made within pages and closes current sub
screen)
Page Up button (used to scroll up on page)
Page Down button (used to scroll down on page)
Menu button (used to return to menu from current page)
CHAPTER 2:
USER
INTERFACE
PAGE 14 OF 52
USER INTERFACE__________________________________________
HMI REMOTE FUNCTIONS SCREEN
*The remote buttons do not turn off when screens are closed. Always
be sure to toggle functions off before resuming normal wash
procedures.
HMI REMOTE DOORS
Here you can toggle the buttons to open or close the entrance and exit
doors. See door manufacturer instructions and schematics to incorporate
this function to work with your doors.
CHAPTER 2:
USER
INTERFACE
PAGE 15 OF 52
USER INTERFACE__________________________________________
HMI REMOTE GANTRY DRIVE SCREEN
Here you are able to move the gantry by operating the VFD remotely.
There are options for speed, Gantry position lights, Gantry position
counter and Amp load display.
HMI REMOTE TOP BRUSH
Here the top brush can be lowered with or without the brush rotating. The
safety prox and upper limit prox lights illuminate to show the top brush
position. The Amps display will show amp usage only if the motor is in
use.
CHAPTER 2:
USER
INTERFACE
PAGE 16 OF 52
USER INTERFACE__________________________________________
HMI REMOTE FRONT/REAR BRUSHES SCREEN
Here both front and rear brushes can be operated remotely.
Each remote function is independent, allowing each to be extended one at a
time either with or without the brushes rotating.
Brush position lights illuminate when their respective prox sensor is
covered.
ITV pressure displays show air pressure during brush extensions only.
Motor Amp displays show amps only when brushes are rotating.
*Remember to toggle remote functions “off” before resuming normal
operation of the machine. The machine cannot be “reset” with remote
functions toggled “on”.
*Remember to toggle “Remote” button “off” when exiting remote
mode. The system will not “reset” with the remote button toggled
“on”.
NOTE: Since the Front Brushes do not operate through the VFD, the Amp
display for these brushes does not register an amp load during operation.
CHAPTER 2:
USER
INTERFACE
PAGE 17 OF 52
USER INTERFACE__________________________________________
HMI REMOTE LOW PRESSURE CHEMICAL/RINSE SCREEN
Each toggle button works independently. To turn on a chemical, air,
solenoid valve, or pump you must toggle each function individually.
For example; If you wish to test operation of Presoak 1 you would
perform the following steps:
1) Press the “Chem” toggle button next to Presoak 1.
2) Press the “Air” toggle button next to Presoak 1.
3) Press the “Pump” toggle button next to Aux Chem Pump
4) Press the “Valve” toggle button next to Aux Chem Pump
NOTE: All remote functions are toggled “off” in the illustration above.
*Remember to toggle remote functions “off” before resuming normal
operation of the machine. The machine cannot be “reset” with remote
functions toggled “on”.
*Remember to toggle “Remote” button “off” when exiting remote
mode. The system will not “reset” with the remote button toggled
“on”.
CHAPTER 2:
USER
INTERFACE
PAGE 18 OF 52
USER INTERFACE__________________________________________
HMI REMOTE HIGH PRESSURE RINSE SCREEN
Here you can remotely turn on all of the high pressure (HP) functions as
needed as well as each function’s respective pump allocation.
*It is common for all HP solenoid valves to use the same pump with the
exception of “Spot Free” rinse. Refer to your installation documents to
locate the inlet water source for each solenoid valve before proceeding
with a remote function.
*Remember to toggle remote functions “off” before resuming normal
operation of the machine. The machine cannot be “reset” with remote
functions toggled “on”.
*Remember to toggle “Remote” button “off” when exiting remote
mode. The system will not “reset” with the remote button toggled
“on”.
CHAPTER 2:
USER
INTERFACE
PAGE 19OF 52
USER INTERFACE__________________________________________
HMI REMOTE LIGHTED SIGNS SCREEN
Refer to the bay layout to determine which lights and functions you are
using from the illustration above. Not all customers use in-bay lighted
signs and not all customers use the same lighted sign configuration.
By pressing each toggle button you are activating the output for that
particular light.
*Remember to toggle remote functions “off” before resuming normal
operation of the machine. The machine cannot be “reset” with remote
functions toggled “on”.
*Remember to toggle “Remote” button “off” when exiting remote
mode. The system will not “reset” with the remote button toggled
“on”.
CHAPTER 2:
USER
INTERFACE
PAGE 20 OF 52
USER INTERFACE__________________________________________
HMI REMOTE DRYER SCREEN
This screen is used for on-board dryers only. If you are using an off-board
dryer you cannot remotely turn the dryers on. To do so from the off-board
control panel you must manually close the “dryer” contactor. Instructions
for this process can be found on page () of this manual.
If using for on-board dryers, simply press the desired toggle button after
pressing the “Remote” button to toggle it “on”.
If your BayWash i5 is equipped with a wiper brush, the toggle button “on”
will only extend the brush. Turning the toggle button “off” will retract the
brush back to the home position.
*Remember to toggle remote functions “off” before resuming normal
operation of the machine. The machine cannot be “reset” with remote
functions toggled “on”.
*Remember to toggle “Remote” button “off” when exiting remote
mode. The system will not “reset” with the remote button toggled
“on”.
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Oasis Baywash i5 Operating instructions

Type
Operating instructions

Oasis Baywash i5 is a 5-brush friction carwash system. The main components of the In-Bay System are:

  1. Two Rear Brushes
  2. Two Front Brushes
  3. One Counter-weighted Top Brush

The BayWash i5 offers a total of four wash packages (vends). Each wash package can be configured to apply multiple chemicals and functions simultaneously during the same pass.

Functions offered in the BayWash i5 are as follows:

Chemical Functions:

  • Presoak
  • Triple Foam
  • Tire Cleaner
  • Clear Coat
  • Hot Wax (Lava)
  • Rain-X

Brush Functions:

  • Side Brushes
  • Top Brush
  • Side and Top Brushes

Water Functions:

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