Electrolux EXS24HS2WI User manual

SPLIT - TYPE

P/No.:

[ADD APPLICABLE BRAND HERE]

1

CONTENTS

Contact an authorised service technician for repair or maintenance of this unit.

Contact an authorised installer for installation of this unit.

The air conditioner is not intended for use by young children or infirmed persons without supervision.

Young children should be supervised to ensure that they do not play with the air conditioner.

If the power cord is to be replaced, replacement work shall be performed by authorised personnel only.

Installation work must be performed in accordance with the national wiring Standards by authorised

personnel only.

Take care not to catch fingers on the fan when adjusting vertical louvres.

may use R22, R407C or

This air conditioner R410A refrigerant (Confirmed before installation)

!

CAUTION

IMPORTANNT NOTES

SAFETY PRECAUTIONS

Warning .........................................................................................................................................

Operating temperature ..................................................................................................................

BEFORE INSTALLATION

Tools needed for installation .......................................................................................................

Items required for installing the unit ..............................................................................................

Typical installation...........................................................................................................................

REFRIGERANT PIPE CONNECTION

Refrigerant pipe connection ........................................................................................................

Inside you will find many helpful hints on how to install and test the air conditioner properly.

Read This Manual

TEST RUNNING

Test running ...............................................................................................................................

AIR PURGING

Air purging ...................................................................................................................................

Safety and leakage check ...........................................................................................................

ELECTRICAL WORK

Connecting the cable to the indoor unit ......................................................................................

Connecting the cable to the outdoor unit ....................................................................................

INSTALLATION

Installation .....................................................................................................................................

CHECKING THE DRAINAGE AND FORMING THE PIPING

Checking the drainage ................................................................................................................

Forming the piping ......................................................................................................................

2

3

4

5

10

17

18

19

20

22

!

2

SAFETY PRECAUTIONS

OPERATING TEMPERATURE

43

30

24

-5

54

30

24

-7

T3

65mm or 95mm)

Clip Anchor

Seal (See page 10 for details)

16.0mm

3

Cable Tie (5~10)

Insulation materials

BEFORE INSTALLATION

Tools needed for installation

Items required for installing the unit

(See page 10 for details)

7,000 &9,000Btu/h model

12,000 &18,000Btu/h model

>21,000Btu/h model

Connecting

pipe Assembly

Installation Plate

Self-tapping Screw A

Clip Anchor

Loop the

connective

cable.

C

B

A

60cm

above

6

0cm

a

bo

ve

10cm abov

e

100cm above

6

12cm above

Air Filter

Air Outlet

20cm

abov

e

12cm

abo

ve

15cm above

1

2

3

Mole

t

ha

n

1

.

7

m

L

ess

t

h

an

2

.3m

4

BEFORE INSTALLATION

Typical installation

(If applicable)

2

5

INSTALLATION

Read completely then follow step by step.

Indoor unit

Outdoor unit

Rooftop installatiom

Installation

Fig.1

Fig.2

Capacity is based on standard length and maximum allowance

length is on the basis of reliability.

Oil trap should be installed every 5~7 metres.

When the connecting pipe is longer than 5 metres, additional

refrigerant should be added into the unit according to the

above table through the service port on the “LO” valve on

outdoor unit.

Indoor unit installation

Fig.4

Note:

1. Fit the Installation Plate

1). Fit the installation plate horizontally

on structural parts of the wall with

spaces around the installation plate.

2). If the wall is made of brick, concrete or

the like, drill eight (8) 5mm diameter holes

in the wall. Insert Clip anchor for appropriate

mounting screws.

3). Fit the installation plate on the wall with eight

(8) type “A” screws.

Correct orientation

of Installation Plate

Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding

mounting points on the installation plate.

(Dimensions are in “mm” unless otherwise stated)

6

Piping length elevation

INSTALLATION

Fig.3

15

18

24

30 40

40

8

10

8

20

25

5/8

16.0mm

3/8

9.53mm

5/8

16.0mm

3/8

9.53mm

21 40

10 25

5/8

16.0mm

3/8

9.53mm

7

2. Drill a hole in the wall

1. Determine hole positions according to

the diagram detailed in Fig.5. Drill

one (1) hole ( 65mm <998*322 or

95mm >1250*325) slanting slightly

to outdoor side.

2. Always use wall hole conduit when

drilling metal grid, metal plate or the like.

Indoor

Outdoor

5-7mm

Fig.6

A

40

B

Right rear side

refrigerant

pipe hole 65

Installation plate

Indoor unit outline

Left rear side

refrigerant

pipe hole 65

150mm or more to ceiling

120mm or more

to wall

120mm or more

to wall

Indoor size:A*B=710*250 or 790*265

90

40

45

150mm or more to ceiling

Indoor unit outline

Installation plate

Right rear side

refrigerant

pipe hole 65

Left rear side

refrigerant

pipe hole 65

120mm or more

to wall

120mm or more

to wall

45

90

45

INSTALLATION

Wall

150mm or more from the ceiling

Indoor Unit Outline

120mm or more

from the wall

380

Hooked Part

380

120mm or more

from the wall

67

130

65

130

5

0

5

0

22

Fig’s 5

Indoor size:A*B=850*305

Indoor size:A*B=998*322

Above 120 from

the wall

Above 120 from

the wall

Above 150 from

the ceiling

B

55

95

55

A

815

257

178

55

58

Pipe hole

Hooked Part

Hooker Part

P

ip

e ho

le

Indo

or

u

ni

t o

utlin

e

Indoor size:A*B=1250*325

A

B

A

B

8

1. For the left-hand and right-hand piping, remove the pipe cover from the side panel.

2. For the rear-right-hand and rear-left-hand piping, install the piping as shown. Bend the

connecting pipe to be laid at a height of 43mm or less from the wall.

3. Fix the end of the connecting pipe. (Refer to Tightening Connection in REFRIGERANT

PIPING CONNECTION)

Connecting pipe

Indoor unit outline

Connecting pipe

.

43

1. Pass the piping through the hole in the wall.

2. Put the upper claw at the back of the indoor unit on

the upper hook of the installation plate, move the

indoor unit from side to side to see that it is securely

hooked.

3. Piping can easily be made by lifting the indoor unit

with a cushioning material between the indoor unit

and the wall. Remove cushioning material after finish

piping.

4. Push the lower part of the indoor unit up on the wall,

Then move the indoor unit from side to side, up and

down to check if it is hooked securely.

Fig.10

4. Indoor unit installation

Fig.8

Fig.9

3. Connecting Pipe and Drainage Installation

1. Run the drain hose sloping downward. Do not install the drain hose as illustrated below.

2. When connecting an extension drain hose, insulate the connecting part of the extension

drain hose with a shield pipe, do not let the drain hose become slack.

Fig.7

Right-hand piping

Side Part cover

Left-hand piping

Rear-right piping

Rear-left piping

Do not block water flow with a rise.

Do not put the end of the

drain hose into water.

Upper Hook

Lower Hook

Cushioning

material

INSTALLATION

9

5. Piping and wrapping

Bundle the tubing, connecting cable, and

drain hose with tape securely and

evenly as shown in Fig.11.

Because the condensed water from rear

of the indoor unit is gathered in ponding

box and is piped out of room. Do not put

anything else in this box.

Indoor unit

Connecting

pipe

Pipe room

Ponding box

Wrapping belt

Connecting

cable

Drain hose

Fig.11

Connect the indoor unit first, then the outdoor unit.

Do not allow the piping to be exposed out from the back of the indoor unit.

Be careful not to let the drain hose become slack.

Heat insulate the connecting piping.

Be sure that the drain hose is located at the lowest side of the bundle. Locating

at the upper side can cause drain pan to overflow inside the unit.

Never cross connect or inter wind the power wire with any other wiring.

Run the drain hose sloped downward to drain out the condensed water smoothly.

CAUTION

Install the outdoor unit on a rigid base to prevent noise and vibration.

Select the air outlet direction so that discharged air is not blocked.

In the case where the installation location is exposed to strong winds,

make sure the fan operates properly by putting the unit lengthwise along the wall

or by using a shield to minimise wind exposure.

Especially in windy areas, install the unit to minimise exposure to wind.

For suspended installations, the installation bracket should follow with technique

requirement in the installation bracket diagram. The installation wall should be solid

brick, concrete or of same construction,

or reinforced to minimise movement or vibration.

The connection between the wall bracket and the

air conditioner should be firm, stable and reliable.

Ensure there lare no obstacles which block

flow air.

Strong

wind

Fig.12

Outdoor unit installation

Outdoor unit installation precautions

INSTALLATION

REFRIGERANT PIPE CONNECTION

Securing of outdoor unit

Anchor the outdoor unit with

a bolt and nut 10 or 8 tightly

and horizontally on a concrete

or rigid mount.

If a drain elbow is used, the unit should be placed

on a stand which is taller than 3cm.

If the unit is used in an area where temperature

O

falls below 0 C for 2 or 3 days in succession, it

is recommended not to use a drain elbow, as the

drain water may freeze and the fan will not rotate.

Fit the seal into the drain elbow, then insert

the drain joint into the base pan hole of the

outdoor unit, rotate 90 to secure. Connect

the drain joint with an extension drain hose

(Locally purchased), in instances where you

need to drain condensed water away from the unit.

Drain joint installation

Seal

Drain joint

Base pan hole of

outdoor unit

Seal

Drain pipe

Refrigerant pipe connection

Oblique

90 C

Roughness

Burr

Main cause for refrigerant leakage

is due to defects in the flaring work.

Carry out correct flaring work

using the following procedure:

A: Cut the pipes and the cable.

1. Use the piping kit accessory (if applicable) or pipes

purchased locally.

2. Measure the distance between the indoor and the outdoor unit.

3. Cut the pipes a little longer than the measured distance.

4. Cut the cable 1.5m longer than the pipe length.

1. Flaring work

Fig.14

A

B

Air inlet

Air outlet

Air inlet

Fig.13

B: Burr removal

1. Completely remove all burrs from the cut

cross section of pipe/tube.

2. Face the end of the copper pipe/tube in a

downward direction as you remove burrs in

order to avoid burrs dropping into the tubing.

Pipe

Reamer

Fig.15

Fig.16

Face down

10

Outdoor unit dimension

mm(WxHxD)

Mounting dimensions

A(mm) B(mm)

700x535x235

458 250

685x430x260

460 276

780x540x250

549 276

760x590x285

530 290

845x695x335

560 335

895x860x330

590 333

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

C: Putting flare nut on

Remove flare nuts attached to indoor and

outdoor unit, then put them on pipe/tube

having completed burr removal (Note: It is not

possible to put them on after flaring work).

Flare nut

Copper tube

Fig.17

Fig.18

D: Flaring work

Firmly hold copper pipe in a die according

to the dimension shown in the table below.

Carry out flaring work using flaring tool as

shown below.

Caution

Align the center of the pipes.

Sufficiently tighten the flare

nut with fingers, and then tighten

it with a spanner and torque wrench

as shown.

Tightening Connection

Excessive torque can break nut

depending on installation conditions.

Fig.19

Indoor unit tubing Flare nut Pipings

Outer diam.

(mm)

A(mm)

Max.

Min.

6.35 (1/4”) 1.3

0.7

9.53 (3/8”)

1.6 1.0

1.8

1.0

12.7 (1/2”)

1.8

1.0

Outer

diam.

Tightening

torque (kg.m)

Additional tightening

torque (kg.m)

16.0 (5/8”)

2.4

2.2

7.5

8.0

5.0

5.5

3.0

3.5

1.6

2.0

11

REFRIGERANT PIPE CONNECTION

6.35 (1/4”)

9.53 (3/8”)

12.7 (1/2”)

16.0 (5/8”)

Smooth all round

Improper flaring

Even length

all round

Tubing retainer

Rear left

Front

Rear right

Drain hose

Piping

Connecting cable

Check

For Rear Right Piping

Connetion of pipes - Indoor

:

REFRIGERANT PIPE CONNECTION

12

E:

Insert the piping, drain hose and the

connecting cable into the piping hole.

Tubing retainer

Connecting

cable

:

REFRIGERANT PIPE CONNECTION

13

Tubing retainer

14

For Rear Left Piping

:

REFRIGERANT PIPE CONNECTION

:

REFRIGERANT PIPE CONNECTION

15

Connection of pipes - outdoor

Tubing retainer

Connecting

cable

:

7.5

8

REFRIGERANT PIPE CONNECTION

16

.

17

ELECTRICAL WORK

Terminal block of indoor unit

7000Btu/h model

12000Btu/h model

all models according to diagram

To outdoor unit

Cord clamp

L N S

1 2(N) S

24000Btu/h model

Electrical box

cover

Front Panel

1

0

m

40m

m

Code wire

The supply voltage must be consistent with

the rate voltage of the air conditioner.

Connect the cable to the indoor unit

NOTE: Before performing any electrical work, turn off the main power to the system.

Connect the cable to the indoor unit

9000Btu/h model

18000Btu/h model

30000Btu/h model

2.5

16A

20A

1.5

1.0

10A

16A

1.5

6

To outdoor unit

7,000Btu/h

9,000Btu/h

12,000Btu/h

18,000Btu/h

21,000Btu/h

24,000Btu/h

30,000Btu/h

L

S

N

Wire connector of outdoor unit

Wire -holding board

40m

m

1

0

m

Connect the cable to the outdoor unit

:

ELECTRICAL WORK

7

18

Checking the drainage

CHECKING THE DRAINAGE AND FORMING THE PIPING

Downward

slope

Water

leakage

Water

leakage

Water

leakage

Air

Do not

raise

Accumulated

drain water

Tip of drain hose

dipped in water

Ditch

Less than

50mm gap

:

Forming the piping

.

:

B

19

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Electrolux EXS24HS2WI User manual

Electrolux EXS24HS2WI User manual

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