Fujitsu D3544-Sx Assembly Instructions Manual

Assembly Instructions SMARTCASE S500

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Assembly Instructions

SMARTCASE S500 & D3544-Sx

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Assembly Instructions SMARTCASE S500

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Table of Contents

Step 1 Preparing the Chassis ......................................................................................................................................... 3

Step 2 Installing the Heatsink ....................................................................................................................................... 4

Step 3 Inserting additional Modules (Memory / M.2 / …)............................................................................................... 7

Step 4 Mainboard Assembly ........................................................................................................................................ 10

Step 5 Optional Components ....................................................................................................................................... 12

Installing WLAN Antennas ...................................................................................................................................... 12

Speaker Assembly ................................................................................................................................................... 13

Installing USB Type C Extension Cable ................................................................................................................... 14

Step 6 Closing the Chassis ........................................................................................................................................... 15

Step 7 Adding Stands................................................................................................................................................... 17

Assembly Instructions SMARTCASE S500

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Step 1 Preparing the Chassis

Open the chassis with two hands by putting some pressure on your thumbs to push the cover reverse.

Remove top cover and unpack the accessories.

(Chassis kit content)

Rear Cover

Remove protective foil of

heat spreader pad!

Assembly Instructions SMARTCASE S500

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Step 2 Installing the Heatsink

Fujitsu provides both a passive and an active heatsink solution, and a common mounting backplate.

Before assembling the mainboard into the chassis, it is recommended to install the optional onboard components

like cooler, RAM, M.2, etc.).

Mounting Backplate

Do not remove the insulating

foil of the backplate, otherwise

the mainboard may be

damaged due to possible short

circuit

(backplate position)

Note: Mounting holes

are asymmetrical!

Assembly Instructions SMARTCASE S500

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Note:

Recommended mounting torque

for heatsink screws: 0.6Nm

(max. 0.8Nm)

Passive Heatsink

Note: The assembly solution with the coloured plastic part as shown above will be replaced

by an alternative “SoC die-crack-protection” implementation in future.

 Hold the heatsink with one hand so

that it doesn’t tilt while installing the

screws

 Assemble all 4 screws according to the

order shown. Each screw can be

tightened immediately!

 Finally, remove the coloured plastic

part by turning it carefully clockwise.

This coloured plastic part is used for

secure assembly of the heatsink in

order not to damage the CPU die (“die

crack protection”).

After assembly, this part can be

scrapped

Note:

Recommended mounting torque for heatsink

screws: 0.6Nm (max. 0.8Nm)

Passive heatsink positioning:

Gaps of the passive heatsink must be located

towards the border of the mainboard

Mounting Backplate:

Do not remove the insulating foil of the

backplate, otherwise the mainboard may be

damaged due to possible short circuit

2

3

4

1

5

Assembly Instructions SMARTCASE S500

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Active Heatsink

Note: The assembly solution with the coloured plastic part as shown above will be replaced

by an alternative “SoC die-crack-protection” implementation in future.

Note:

Recommended mounting torque for heatsink

screws: 0.6Nm (max. 0.8Nm)

Active heatsink positioning:

Heatsink must be positioned according to

picture

Mounting Backplate:

Do not remove the insulating foil of the

backplate, otherwise the mainboard may be

damaged due to possible short circuit

 Hold the heatsink with one hand so

that it doesn’t tilt while installing the

screws

 Assemble all 4 screws according to the

order shown. Each screw can be

tightened immediately!

 Finally, remove the coloured plastic

part by turning it carefully clockwise.

This coloured plastic part is used for

secure assembly of the heatsink in

order not to damage the CPU die (“die

crack protection”).

After assembly, this part can be

scrapped

2

3

4

1

5

Assembly Instructions SMARTCASE S500

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Step 3 Inserting additional Modules (Memory / M.2 / …)

The following picture shows some possible M.2 modules

Attention: Do not touch any pins! Touch the memory at the outside edges only.

Do not stick a barcode onto any modules!

The following procedure is recommended in order to ensure secure electrical contact:

 Insert the memory angular and

pay attention to the notch!

 Remove the memory again

completely from the DIMM

socket!

 Insert memory again

 Press down the memory until it

clicks into place

 Do not press in the middle of the

memory, but press down on the

outside edges

Mainboard

M.2 2242

SSD/ Storage

M.2 SSD / Storage

2280

M.2 2230

WLAN

Memory

Assembly Instructions SMARTCASE S500

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WLAN module / M.2. module assembly

First remove the M.2 mounting screws.

Insert M.2 module angular into the socket (while paying attention to the coding / notch).

Both modules, as shown in the picture, have to be touched on the outside edges only.

For the M.2 SSD (left socket), the assembly nut and screw are pre-installed for a 2240mm module.

In order to install a 2260 module, the 2240 assembly nut has to be moved to the 2260 position first.

For a 2280 module, the 2240 assembly nut has to be removed, and the pre-installed M.2 WLAN (2230) nut

is used for both M.2 2230 WLAN and M.2 2280 SSD

Recommended torque for the M.2 screw is 0.2Nm, and 0.3Nm for the nut.

Pay attention

to the notch

2240 screw /

nut position

Common 2280/2230

screw / nut position

2260 screw /

nut position

Assembly Instructions SMARTCASE S500

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Sample installation M.2 2280 SSD module and M.2 2230 M.2 WLAN module:

Both modules are fixed by one common screw.

Assembly Instructions SMARTCASE S500

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Step 4 Mainboard Assembly

1. Swing in the mainboard (rear chassis side)

2. Move it carefully to the final position

Take care for the heat spreader pad! Protective foil must be removed first!

Insert the chassis rear cover as shown above.

Push down the mainboard carefully while the four mounting holes fit onto the chassis nuts.

1

2

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Assemble the four mounting screws (included in the chassis kit).

Recommeded torque = 0.6Nm

Assembly Instructions SMARTCASE S500

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Step 5 Optional Components

Installing WLAN Antennas

Please check the color-coding of the antennas. On the chassis front side the antenna bays are marked

black

respectively

gray

.

Please note that the plastic front bezel has to be removed first.

Push the antenna cables completely through the

opening in the housing and pay attention to the

antenna cable notch (see red circles).

Carefully install the WLAN antennas. The metal plate

must not be bent.

Insert the black antenna cable in the hooks (see red circles), and then plug the black antenna cable to socket #1 of

the M.2 WLAN module. Plug the gray antenna cable to socket #2.

Note: Consider correct installation / position of the antenna cable in order to avoid possible collision with the USB

Typ- C connector

Assembly Instructions SMARTCASE S500

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Speaker Assembly

Please note that the plastic front bezel has to be removed first.

 Insert speaker into “rubber”

 Install speaker+rubber in fronbezel

 Speaker cable is led to mainboard via appropriate chassis aperture.

 Re-assemble plastic front bezel carefully and install speaker connector to mainboard

Speaker Rubber

Speaker

speaker location

Assembly Instructions SMARTCASE S500

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Installing USB Type C Extension Cable

Install the USB Type C bracket to the chassis rear cover.

Then connect the USB cable connector to the appropriate mainboard connector.

The USB cable should be bent slightly as required.

Assembly Instructions SMARTCASE S500

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Step 6 Closing the Chassis

Slide the cover on top of the chassis pushing it forward.

Some pressure may be required.

Assembly Instructions SMARTCASE S500

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Close the chassis rear cover using the screws included in the kit delivery.

Assembly Instructions SMARTCASE S500

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Step 7 Adding Stands

The desk stands included in the chassis kit can be used either for horizontal or vertical use.

They can be fixed by plastic clips, in addition there are screws included for more secure stand assembly.

Insert the clips into the holes of the stands.

Assembly Instructions SMARTCASE S500

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Contact

FUJITSU

Fujitsu Technology Solutions Gmbh

Address: Bürgermeister-Ulrich-Straße 100

86199 Augsburg, Germany

Phone:

+49 821 804 0

Fax : +49 821 804 3329

E-mail: oem[email protected]itsu.com

Website: www.fujitsu.com/[Country Code]

YYYY-MM-DD [Region Code] [Language Code]