NXP 3PHASELV-KIT User guide

NXP
Brand
NXP
Model
3PHASELV-KIT
Type
User guide

This manual is also suitable for

LVBLDCMP16DBUM
freescale.com
Rev. 0
06/2009
Users Manual
MC9S08MP16 Controller
Daughter Board for BLDC/PMSM
Motor Control Drive
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 3
Table of Contents
Chapter 1
Board Overview
1.1 MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive Outline. . . . . . 7
1.2 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Board Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 2
Pin Description
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Daughter Board Connectors J1 and J2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 BDM Header J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.3 Configuration Header J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.4 ADC Configuration Header JP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Appendix A.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive Schemat-
ics
Appendix B.
Bill of Materials
Appendix C.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive Layouts
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
4 Freescale Semiconductor
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 5
MC9S08MP16 Controller Daughter Board for BLDC/PMSM
Motor Control Drive
Users Manual
by:Petr Frgal
Freescale Semiconductor
Czech System Center
To provide the most up-to-date information, the revision of our documents on the World Wide Web will
be the most current. Your printed copy may be an earlier revision. To verify that you have the latest
information available, refer to http://www.freescale.com
The following revision history table summarizes changes contained in this document. For your
convenience, the page number designators have been linked to the appropriate location.
Revision History
Date
Revision
Level
Description
Page
Number(s)
06/2009 0 Initial release N/A
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
6 Freescale Semiconductor
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 7
Chapter 1
Board Overview
1.1 MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control
Drive Outline
Freescale’s MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive together
with a 3-Phase BLDC/PMSM Motor Control Drive board create a single unit for developing
BLDC/PMSM motor-control applications.
The daughter board is connected via two connectors to the 3-Phase BLDC/PMSM Motor Control Drive
board. All necessary signals are available to allow a variety of algorithms to control the 3-Phase PMSM
and BLDC motors.
Figure 1-1 is an illustration of the controller daughter board.
1.2 About this Manual
Key items are in the following locations in this manual:
• Setup instructions — 1.3 Setup Guide
• Schematics — Appendix A. MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor
Control Drive Schematics
• Pin assignments — Chapter 2 Pin Description
• Pin-by-pin description — 2.2 Signal Descriptions
Figure 1-1 MC9S08MP16 Controller Daughter Board
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
8 Freescale Semiconductor
Setup Guide
1.3 Setup Guide
Setup and connections for the MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor
Control Drive are straightforward. The controller daughter board plugs into the main board via two 20-pin
daughter board connectors. The system can be powered by a 12 to 24 V DC power supply. For safety
reasons, and ease of making measurements, use a regulated DC supply. Limit power supply to under five
amps.
Place jumpers to route the required signals to the controller. For jumper settings, visit chapter 2.2.4 ADC
Configuration Header JP1.
A step-by-step setup procedure for the main board is available in the 3-Phase BLDC/PMSM Motor Control
Drive Users Manual LVMCDBLDCPMSMUG.
WARNING
Check the power supply voltage before plugging in the Controller
Daughter Board. If an input voltage higher than 24 V is applied, the
controller daughter board can be damaged.
1.4 Board Description
The Controller Daughter Board is populated with an MC9S08MP16 8-bit HCS08 controller. All the
necessary signals are available on two 20-pin Rib-cage connectors, J1 and J2. BDM header J3 is used for
program upload onto the controller. Headers J4 and JP1 are configuration headers and are used for board
configuration. For more details, look into 2.2.3 Configuration Header J4 and 2.2.4 ADC Configuration
Header JP1.
Board schematic is available in Appendix A. MC9S08MP16 Controller Daughter Board for BLDC/PMSM
Motor Control Drive Schematics.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 9
Chapter 2
Pin Description
2.1 Introduction
Inputs and outputs are located on seven connectors and headers available on the board:
• Two 20-pin daughter board connectors J1, J2
• BDM header J3
• Configuration header J4
• ADC configuration header JP1
Pin descriptions for each connector and header are identified in the following information.
Figure 2-1 shows the pin assignments for the daughter board connectors J1 and J2.
Table 2-1 and Table 2-2 show the signal descriptions. JP1 configuration header is used to share AD
converter inputs for BEMF voltages and phase currents.
2.2 Signal Descriptions
Pin descriptions are identified in this subsection.
2.2.1 Daughter Board Connectors J1 and J2
Signal inputs and outputs for interconnection with the 3-Phase BLDC/PMSM LV Motor Control Drive are
situated on two 20-pin connectors, located on the board’s bottom-side. Figure 2-1 shows the pin
assignments. This figure shows the physical layout of the connectors, assuming that the board is oriented
upside down (bottom is up).
Table 2-1 and Table 2-2 contain the lists of signal descriptions for connectors
J1 and J2.
Table 2-1 Daughter Board Connector J1 — Signal Descriptions
Pin # Signal Name Description
1 GND Digital and power ground
2 +3.3V Digital +3.3 V power supply
3 No Connect
4 No Connect
5 PWM_AT
Gate-drive signal for the top half-bridge of phase A. A logic low turns on phase A’s
top switch.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
10 Freescale Semiconductor
Signal Descriptions
6 PWM_AB
Gate-drive signal for the bottom half-bridge of phase A. A logic high turns phase A’s
bottom switch on.
7 PWM_BT
Gate-drive signal for the top half-bridge of phase B. A logic low turns on phase B’s
top switch.
8 PWM_BB
Gate-drive signal for the bottom half-bridge of phase B. A logic high turns phase B’s
bottom switch on.
9 PWM_CT
Gate-drive signal for the top half-bridge of phase C. A logic low turns on phase C’s
top switch.
10 PWM_CB
Gate-drive signal for the bottom half-bridge of phase C. A logic high turns phase C’s
bottom switch on.
11 OC Overcurrent signal from the 3-phase bridge driver.
12 INT Interrupt signal from the 3-phase bridge driver.
13 TxD TxD signal between JM60 and the Controller Daughter Board.
14 RxD RxD signal between JM60 and the Controller Daughter Board.
15
TOGGLE_
SWITCH_ON1
Toggle-switch input (switch in position ON1) on the BLDC drive.
16
TOGGLE_
SWITCH_ON2
Toggle-switch input (switch in position ON2) on the BLDC drive.
17 UP_SWITCH UP switch input.
18 DOWN_SWITCH DOWN switch input.
19 USER_LED USER LED signal.
20 /RESET RESET signal.
Table 2-2 Daughter Board Connector J2 — Signal Descriptions
Pin # Signal Name Description
1 GNDA Analog-power supply ground.
2 +3.3VA Analog +3.3 V power supply.
3 I_sense_A
Analog-sense signal that measures current in phase A. It is scaled at 50 V per amp
of DC-bus current.
4 I_sense_B
Analog-sense that measures current in phase B. It is scaled at 0.563 V per amp of
DC-bus current.
5 I_sense_C
Analog-sense signal that measures current in phase C. It is scaled at 0.563 V per
amp of DC-bus current.
6 BEMF_sense_A
Analog-sense signal that measures phase A back-EMF. It is scaled at 8.09 mV per
volt of DC-bus voltage.
Table 2-1 Daughter Board Connector J1 — Signal Descriptions (Continued)
Pin # Signal Name Description
Signal Descriptions
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 11
‘
Figure 2-1 J2 and J1 Connector Physical View
7 BEMF_sense_B
Analog-sense signal that measures phase B back-EMF. It is scaled at 8.09 mV per
volt of DC-bus voltage.
8 BEMF_sense_C
Analog-sense signal that measures phase C back-EMF. It is scaled at 8.09 mV per
volt of DC-bus voltage.
9 V_sense_DCB
Analog-sense signal that measures bus voltage. It is scaled at 8.09 V per volt of DC-
bus voltage.
10 V_sense_DCB/2
Analog-sense signal that measures half of bus voltage. It is scaled at 4.05 V per volt
of DC-bus voltage.
11 I_sense_DCB
Analog-sense signal that measures bus current. It is scaled at 0.563 V per amp of
DC-bus current.
12 ENC_PhaseA Encoder or Hall sensor Phase A input pin logic.
13 ENC_PhaseB Encoder or Hall sensor Phase B input pin logic.
14 ENC_Index Encoder Index or Hall sensor Phase C input pin logic.
15 DRV_EN 3-phase bridge gate driver enable signal.
16 /SS SPI pin chip select pin for the 3-phase bridge driver.
17 MOSI SPI pin Master Out Slave In pin for the 3-phase bridge driver.
18 SCLK SPI pin Clock Source pin Input for the 3-phase bridge driver.
19 MISO SPI pin Master In Slave Out pin for the 3-phase bridge driver.
20 GND Digital and power ground.
Table 2-2 Daughter Board Connector J2 — Signal Descriptions (Continued)
Pin # Signal Name Description
1
3
5
7
9
11
13
15
17
19
2
4
6
8
10
12
14
16
18
20
GND
PWM_AT
PWM_BT
PWM_CT
OC
TxD
TOGGLE_SWITCH_ON1
UP_SWITCH
USER_LED
+3.3V
PWM_AB
PWM_BB
PWM_CB
INT
RxD
TOGGLE_SWITCH_ON2
DOWN_SWITCH
/RESET
1
3
5
7
9
11
13
15
17
19
2
4
6
8
10
12
14
16
18
20
GNDA
I_sense_A
I_sense_C
BEMF_sense_B
V_sense_DCB
I_sense_DCB
ENC_PhaseB
DRV_EN
MOSI
MISO
+3.3VA
I_sense_B
BEMF_sense_A
BEMF_sense_C
V_sense_DCB/2
ENC_PhaseA
ENC_Index
/SS
SCLK
GND
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
12 Freescale Semiconductor
Signal Descriptions
2.2.2 BDM Header J3
This serves for updating the software for the MC9S08MP16 controller. Signals are described in Table 2-3.
Table 2-3 BDM Header J3 — Signal Descriptions
2.2.3 Configuration Header J4
Configuration header J4 serves for connecting OC signal or INT signal to the controller FTM2FAULT pin.
Table 2-4 shows the jumper setting for selected function.
Table 2-4 Configuration Header J4 — Signal Descriptions
2.2.4 ADC Configuration Header JP1
Table 2-5 shows the ADC Configuration Headers pin description. Headers select if the BEMF voltages or
phase currents are routed to the controller ADC inputs ADP1, ADP4, and ADP5.
Table 2-5 ADC Configuration Header JP1 — Signal Descriptions
Pin # Signal Name Description
1 BKGD/MS Background debug pin
2 GND Digital ground
3 No Connect
4 /RESET RESET signal
5 No Connect
6 +3.3V Digital +3.3 V power supply
Pin
shorted
Signal Name Description
1–2 OC Overcurrent signal connected to the FTM2FAULT
2–3 INT Interrupt signal connected to the FTM2FAULT
ADC input Pins shorted Signal Name Description
ADP1
1–2 I_sense_A
Analog-sense signal that measures current
in phase A.
3–4 BEMF_sense_A
Analog-sense signal that measures phase A
back-EMF.
Signal Descriptions
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 13
‘
ADP4
5–6 I_sense_B
Analog-sense signal that measures current
in phase B.
7–8 BEMF_sense_B
Analog-sense signal that measures phase B
back-EMF.
ADP5
9–10 I_sense_C
Analog-sense signal that measures current
in phase C.
11–12 BEMF_sense_C
Analog-sense signal that measures phase C
back-EMF.
ADC input Pins shorted Signal Name Description
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
14 Freescale Semiconductor
Signal Descriptions
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 15
Appendix A.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor
Control Drive Schematics
I_sense_B/BEMF_sense_B
I_sense_C/BEMF_sense_C
V_sense_DCB
V_sense_DCB/2
I_sense_A/BEMF_sense_A
I_sense_A
BEMF_sense_A
I_sense_B
BEMF_sense_B
I_sense_C
BEMF_sense_C
I_sense_C/BEMF_sense_C
I_sense_B/BEMF_sense_B
I_sense_A/BEMF_sense_A
I_sense_DCB
I_sense_DCB
I_sense_A
I_sense_C
BEMF_sense_B
V_sense_DCB V_sense_DCB/2
I_sense_B
BEMF_sense_A
BEMF_sense_C
GNDA
GNDA
GNDA
GNDA
GNDA
GNDA GNDA
+3.3VA
GND
+3.3V
GND
+3.3V
GNDA
GND
+3.3VA
ADP0
ADP1
ADP4
ADP5
ADP11
ADP12
+3.3VA
+3.3V
GNDA
GND
TxD
TOGGLE_SWITCH_ON1
USER LED
UP_SWITCH
PWM_AT
PWM_BT
PWM_CT
OC
TOGGLE_SWITCH_ON2
RxD
DOWN_SWITCH
/RESET
PWM_AB
PWM_BB
PWM_CB
INT
ENC_PhaseB
DRV_EN
MOSI
MISO
ENC_PhaseA
ENC_Index
/SS
SCLK
C4
2200PF
C4
2200PF
JP1
HDR_2X6
JP1
HDR_2X6
1 2
3 4
65
7 8
9 10
11 12
J1
87022-610LF
J1
87022-610LF
20
17
19
18
1615
1413
1211
10
6
7 8
9
5
3
21
4
C9
2200PF
C9
2200PF
C8
2200PF
C8
2200PF
C7
2200PF
C7
2200PF
R18
100
R18
100
R13
100
R13
100
C6
2200PF
C6
2200PF
R17
100
R17
100
C5
2200PF
C5
2200PF
R16
100
R16
100
R15
100
R15
100
R14
100
R14
100
J2
87022-610LF
J2
87022-610LF
20
17
19
18
1615
1413
1211
10
6
7 8
9
5
3
21
4
Figure A-1 Daughter Board Connectors, Filters, and
ADC Configuration Header JP1
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
16 Freescale Semiconductor
Figure A-2 Controller and Headers
BKGD/MS
/RESET
BKGD/MS
OC/INT
OC/INT
GNDA
+3.3VA
GND
+3.3V
GNDA
+3.3VA+3.3V
GND
+3.3V
GND
GND
+3.3V
+3.3VA
GNDA
GND
GND
GND
+3.3V
INT
ENC_Index
PWM_AB
PWM_BT
PWM_BB
PWM_CT
PWM_CB
/RESET
PWM_AT
DRV_EN
ENC_PhaseB
/SS
TOGGLE_SWITCH_ON1
TOGGLE_SWITCH_ON2
TxD
RxD
ENC_PhaseA
MISO
MOSI
SCLK
USER LED
DOWN_SWITCH
UP_SWITCH
ADP0
ADP1
ADP4
ADP5
ADP11
ADP12
+3.3VA
+3.3V
GNDA
GND
OC
INT
R6 10.0KR6 10.0K
R10 10.0KR10 10.0K
C3
0.1UF
C3
0.1UF
R7 10.0KR7 10.0K
C2
0.1UF
C2
0.1UF
C1
0.1UF
C1
0.1UF
R3 10.0KR3 10.0K
R11 10.0KR11 10.0K
R2 10.0KR2 10.0K
R9 10.0KR9 10.0K
J4
CONN_HDR_3X1
J4
CONN_HDR_3X1
1
2
3
R5 10.0KR5 10.0K
U1
MC9S08MP16
U1
MC9S08MP16
PTC4/KBI2P4/FTM2CH4
1
PTC5/KBI2P5/FTM2CH5
2
PTC6/KBI2P6/FTM2FAULT
3
PTC7/KBI2P7/TCLK
4
PTD0/KBI3P0/SDA
5
PTD1/KBI3P1/SCL
6
PTD2/KBI3P2/PDB1OUT
7
PTD3/KBI3P3/FTM1FAULT
8
VSS1
9
VDD1
10
PTA0/SDA/TxD
11
PTA1/SCL/RxD
12
PTA2/SDA/FTM1CH0
13
PTA3/SCL/FTM1CH1A
14
PTD4/KBI3P4/PDB2OUT
15
PTD5/KBI3P5/CMP1OUT
16
PTD6/KBI3P6/CMP2OUT
17
PTD7/KBI3P7/CMP3OUT
18
PTF1/RESET
19
PTF2
20
PTA4/TCLK/SDA/SS
21
PTA5/SCL/MISO
22
PTA6/MOSI
23
PTA7/SPSCK
24
PTE0/ADP8
25
PTE1/ADP9
26
PTE2/ADP10
27
PTB0/KBI1P0/ADP0/CIN1
28
PTB1/KBI1P1/ADP1/C2IN2
29
PTB2/KBI1P2/ADP2/C1IN2/PGA_P
30
PTB3/KBI1P3/ADP3/C3IN2/PGA_N
31
VDDA/VREFH
32
VSSA/VREFL
33
PTE3/ADP11/C1IN3
34
PTE4/ADP12/C1IN4
35
PTB4/KBI1P4/ADP4/C2IN3
36
PTB5/KBI1P5/CMP2OUT/ADP5/C2IN4
37
PTB6/KBI1P6/CMP3OUT/ADP6/C3IN3
38
PTB7/KBI1P7/ADP7/C3IN4
39
PTE5/XTAL
40
PTE6/EXTAL
41
VSS2
42
VDD2
43
PTF0/BKGD/MS
44
PTC0/KBI2P0/FTM2CH0
45
PTC1/KBI2P1/FTM2CH1
46
PTC2/KBI2P2/FTM2CH2
47
PTC3/KBI2P3/FTM2CH3
48
R1 10.0KR1 10.0K
R4
10.0K
R4
10.0K
J3
HDR 2X3
J3
HDR 2X3
1 2
3 4
65
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 17
Appendix B.
Bill of Materials
Table B-1 Parts List
DESIGNATORS QUANTITY DESCRIPTION MANUFACTURER PART NUMBER
C1-C3 2 100 nF/6.3 V size 0805 ANY ACCEPTABLE —
C4-C9 5 100 pF/6.3 V size 0805 ANY ACCEPTABLE —
J1, J2 2 87022-610 FCI 87022-610LF
J3 1 HDR 2x3
TYCO
ELECTRONICS
1-87215-2
J4 3 HDR 1x3
TYCO
ELECTRONICS
87220-3
JP1 1 HDR 2x6
TYCO
ELECTRONICS
87215-3
R1-R7, R9-R11 10 10 kΩ Resistor 1/8 W size 0805 ANY ACCEPTABLE —
R13-R18 6
100 Ω Resistor 1/8 W 1 %
size 0805
ANY ACCEPTABLE —
U1 1 8-bit HCS08 controller/LQFP-48
FREESCALE
SEMICONDUCTOR
MC9S08MP16CLF
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
18 Freescale Semiconductor
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
Freescale Semiconductor 19
Appendix C.
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor
Control Drive Layouts
Figure C-1 Board Top Layer
Figure C-2 Board Bottom Layer
Figure C-3 Board Silkscreen Top Layer
MC9S08MP16 Controller Daughter Board for BLDC/PMSM Motor Control Drive, Rev. 0
20 Freescale Semiconductor
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NXP 3PHASELV-KIT User guide

NXP
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NXP
Model
3PHASELV-KIT
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