Miller KG215539 Owner's manual

Brand: Miller

Model: KG215539

Category: Welding System

Type: Owner's manual

This manual is also suitable for

PD22 CE POWCON

201 404-001 Rev. A September

1996

Eff. w/Serial Number KG215539

PD22

OM-180 058A

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Wire Feeder

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dec_con1 1/96

Declaration of Conformity for

European Community (CE) Products

This information is provided for units with CE certification (see rating label on unit).

NOTE

Manufacturer’s Name: PowCon Incorporated

Manufacturer’s Address: 8123 Miralani Drive

San Diego, CA 92126 USA

Declares that the product: PD22

conforms to the following Directives and Standards:

Directives

Low Voltage Directive: 73/23/EEC

Electromagnetic Compatibility (EMC) Directive: 89/336/EEC

Machinery Directives: 89/392/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC

Standards

Arc Welding Equipment Part I: Welding Power Sources: IEC 974-1

(April 1995 − Draft Revision)

Arc Welding Equipment: Wirefeed Systems: IEC 974-4

(May 1995 − Draft Revision)

Degrees of Protection Provided By Enclosures (IP Code): IEC 529:1989

Insulation Coordination For Equipment With Low-Voltage Systems:

Part I: Principles, Requirements and Tests: IEC 664-1: 1992

Electromagnetic Compatibility, (EMC): EN 50199

European Contact: Mr. Stewart Brown, European Sales Manager

PowCon (Europe)

Springfield House, Water Lane

Wilmslow, Cheshire

8K9 5AL United Kingdom

Telephone: 44 (0) 1625−525556

Fax: 44 (0) 1625−537553

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OM-180 058 Page 1

SECTION 1 − SAFETY PRECAUTIONS FOR ARC WELDING

safety_som1 4/95

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with this

procedure! The possible hazards are shown in the adjoining symbols.

This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS,

and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to

avoid the hazards.

Y Marks a special safety message.

. Means NOTE; not safety related.

1-2. Arc Welding Hazards

WARNING

The symbols shown below are used throughout this manual to call attention to and identify possible

hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The

safety information given below is only a summary of the more complete safety information found in the

Safety Standards listed in Section 1-4. Read and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or severe burns. The electrode and work circuit is

electrically live whenever the output is on. The input

power circuit and machine internal circuits are also

live when power is on. In semiautomatic or

automatic wire welding, the wire, wire reel, drive roll

housing, and all metal parts touching the welding

wire are electrically live. Incorrectly installed or

improperly grounded equipment is a hazard.

1. Do not touch live electrical parts.

2. Wear dry, hole-free insulating gloves and body protection.

3. Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the

work or ground.

4. Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according

to OSHA 29 CFR 1910.147 (see Safety Standards).

5. Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

6. Always verify the supply ground − check and be sure that input

power cord ground wire is properly connected to ground terminal

in disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

7. When making input connections, attach proper grounding

conductor first − double-check connections.

8. Frequently inspect input power cord for damage or bare wiring −

replace cord immediately if damaged − bare wiring can kill.

9. Turn off all equipment when not in use.

10. Do not use worn, damaged, undersized, or poorly spliced cables.

11. Do not drape cables over your body.

12. If earth grounding of the workpiece is required, ground it directly

with a separate cable − do not use work clamp or work cable.

13. Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

14. Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

15. Wear a safety harness if working above floor level.

16. Keep all panels and covers securely in place.

17. Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

ARC RAYS can burn eyes and skin;

NOISE can damage hearing; FLYING

SLAG OR SPARKS can injure eyes.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Noise from some

processes can damage hearing. Chipping, grinding,

and welds cooling throw off pieces of metal or slag.

NOISE

1. Use approved ear plugs or ear muffs if noise level is high.

ARC RAYS

2. Wear a welding helmet fitted with a proper shade of filter to protect

your face and eyes when welding or watching (see ANSI Z49.1

and Z87.1 listed in Safety Standards).

3. Wear approved safety glasses with side shields.

4. Use protective screens or barriers to protect others from flash

and glare; warn others not to watch the arc.

5. Wear protective clothing made from durable, flame-resistant

material (wool and leather) and foot protection.

FUMES AND GASES can be

hazardous to your health.

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

1. Keep your head out of the fumes. Do not breathe the fumes.

2. If inside, ventilate the area and/or use exhaust at the arc to

remove welding fumes and gases.

3. If ventilation is poor, use an approved air-supplied respirator.

4. Read the Material Safety Data Sheets (MSDSs) and the

manufacturer’s instruction for metals, consumables, coatings,

cleaners, and degreasers.

5. Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained

watchperson nearby. Welding fumes and gases can displace air

and lower the oxygen level causing injury or death. Be sure the

breathing air is safe.

6. Do not weld in locations near degreasing, cleaning, or spraying

operations. The heat and rays of the arc can react with vapors to

form highly toxic and irritating gases.

7. Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the

weld area, the area is well ventilated, and if necessary, while

wearing an air-supplied respirator. The coatings and any metals

containing these elements can give off toxic fumes if welded.

OM-180 058 Page 2

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

1. Protect compressed gas cylinders from excessive heat,

mechanical shocks, slag, open flames, sparks, and arcs.

2. Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

3. Keep cylinders away from any welding or other electrical circuits.

4. Never drape a welding torch over a gas cylinder.

5. Never allow a welding electrode to touch any cylinder.

6. Never weld on a pressurized cylinder − explosion will result.

7. Use only correct shielding gas cylinders, regulators, hoses, and

fittings designed for the specific application; maintain them and

associated parts in good condition.

8. Turn face away from valve outlet when opening cylinder valve.

9. Keep protective cap in place over valve except when cylinder is in

use or connected for use.

10. Read and follow instructions on compressed gas cylinders,

associated equipment, and CGA publication P-1 listed in Safety

Standards.

WELDING can cause fire or

explosion.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks,

hot workpiece, and hot equipment can cause fires

and burns. Accidental contact of electrode to metal

objects can cause sparks, explosion, overheating,

or fire. Check and be sure the area is safe before

doing any welding.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable material.

3. Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

4. Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

8. Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock and fire hazards.

9. Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

11. Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

12. Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

1-3. Additional Installation, Operation, And Maintenance Hazards

FIRE OR EXPLOSION can result from

placing unit on, over, or near

combustible surfaces.

1. Do not locate unit on, over, or near combustible

surfaces.

2. Do not install unit near flammables.

FALLING EQUIPMENT can cause

serious personal injury and equipment

damage.

1. Use lifting eye to lift unit only, NOT running gear,

gas cylinders, or any other accessories.

2. Use equipment of adequate capacity to lift unit.

3. If using lift forks to move unit, be sure forks are long

enough to extend beyond opposite side of unit.

HOT PARTS can cause severe burns.

1. Do not touch hot parts bare handed.

2. Allow cooling period before working on gun or

torch.

MOVING PARTS can cause injury.

1. Keep away from moving parts such as fans.

2. Keep all doors, panels, covers, and guards closed

and securely in place.

MAGNETIC FIELDS FROM HIGH

CURRENTS can affect pacemaker

operation.

1. Pacemaker wearers keep away.

2. Wearers should consult their doctor before going

near arc welding, gouging, or spot welding

operations.

MOVING PARTS can cause injury.

1. Keep away from moving parts.

2. Keep away from pinch points such as drive rolls.

FLYING PIECES OF METAL or DIRT can

injure eyes.

1. Wear safety glasses with side shields or face

shield.

WELDING WIRE can cause puncture

wounds.

1. Do not press gun trigger until instructed to do so.

2. Do not point gun toward any part of the body, other

people, or any metal when threading welding wire.

HIGH-FREQUENCY RADIATION can

interfere with radio navigation, safety

services, computers, and

communications equipment.

1. Have only qualified persons familiar with electronic

equipment perform this installation.

2. The user is responsible for having a qualified

electrician promptly correct any interference

problem resulting from the installation.

3. If notified by the FCC about interference, stop using

the equipment at once.

4. Have the installation regularly checked and

maintained.

5. Keep high-frequency source doors and panels

tightly shut, keep spark gaps at correct setting, and

use grounding and shielding to minimize the

possibility of interference.

OM-180 058 Page 3

OVERUSE can cause OVERHEATED

EQUIPMENT.

1. Allow cooling period.

2. Reduce current or reduce duty cycle before

starting to weld again.

3. Follow rated duty cycle.

STATIC ELECTRICITY can damage

parts on circuit boards.

1. Put on grounded wrist strap BEFORE handling

boards or parts.

2. Use proper static-proof bags and boxes to store,

move, or ship PC boards.

SIGNIFICANT DC VOLTAGE exists after

removal of input power on inverters.

1. Turn Off inverter, disconnect input power, and

discharge input capacitors according to

instructions in Maintenance Section before

touching any parts.

BUILDUP OF SHIELDING GAS can harm

health or kill.

1. Shut off shielding gas supply when not in use.

1-4. Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from

Superintendent of Documents, U.S. Government Printing Office,

Washington, D.C. 20402.

Recommended Safe Practices for the Preparation for Welding and

Cutting of Containers That Have Held Hazardous Substances,

American Welding Society Standard AWS F4.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet

P-1, from Compressed Gas Association, 1235 Jefferson Davis

Highway, Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face

Protection, ANSI Standard Z87.1, from American National Standards

Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-5. EMF Information

Considerations About Welding And The Effects Of Low Frequency

Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of

the U.S. Congress, Office of Technology Assessment, Biological

Effects of Power Frequency Electric & Magnetic Fields − Background

Paper, OTA-BP-E-53 (Washington, DC: U.S. Government Printing

Office, May 1989): “. . . there is now a very large volume of scientific

findings based on experiments at the cellular level and from studies

with animals and people which clearly establish that low frequency

magnetic fields can interact with, and produce changes in, biological

systems. While most of this work is of very high quality, the results are

complex. Current scientific understanding does not yet allow us to

interpret the evidence in a single coherent framework. Even more

frustrating, it does not yet allow us to draw definite conclusions about

questions of possible risk or to offer clear science-based advice on

strategies to minimize or avoid potential risks.”

To reduce magnetic fields in the workplace, use the following

procedures:

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around the body.

4. Keep welding power source and cables as far away as

practical.

5. Connect work clamp to workpiece as close to the weld as

possible.

About Pacemakers:

The above procedures are also recommended for pacemaker

wearers. Consult your doctor for complete information.

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OM-180 058 Page 6

LES CHAMPS MAGNÉTIQUES PRO-

DUITS PAR LES COURANTS ÉLEVÉS

peuvent nuire au fonctionnement du

stimulateur cardiaque

1. Les personnes qui portent un stimulateur cardia-

que doivent se tenir éloignées du poste de souda-

ge.

2. Les personnes qui portent un stimulateur cardia-

que devraient consulter leur médecin avant de

s’approcher d’un poste de soudage ou de gougea-

ge à l’arc ou de soudage par points.

LES PIÈCES MOBILES peuvent provo-

quer des blessures.

1. Se tenir à l’écart des pièces mobiles.

2. Se tenir à l’écart des points de pincement, ex. : ga-

lets d’entraînement.

LE FIL DE SOUDAGE peut percer la peau.

1. Attendre les instructions avant d’appuyer sur la gâ-

chette.

2. Ne pas pointer le pistolet sur une partie du corps,

sur d’autres personnes, ou sur une pièce métalli-

que lorsqu’on enfile le fil de soudage.

UNE UTILISATION EXCESSIVE peut se

traduire par une SURCHAUFFE DU MA-

TÉRIEL.

1. Laisser une période de refroidissement.

2. Réduire le courant ou le facteur de marche avant

de recommencer à souder.

3. Utiliser le facteur de marche nominal.

L’ACCUMULATION DE GAZ DE PRO-

TECTION peut être nuisible à la santé

voire mortel.

1. Quand on n’utilise pas le gaz de protection, fermer

le robinet de la bouteille.

L’ÉLECTRICITÉ STATIQUE peut en-

dommager les pièces des circuits impri-

més.

1. Mettre un bracelet antistatique AVANT de manipu-

ler les cartes de circuits imprimés ou les pièces.

2. Utiliser des sacs et boîtes antistatiques adéquats

pour ranger, déplacer ou expédier les cartes de cir-

cuits imprimés.

LA HAUTE FRÉQUENCE peut créer des

interférences dans les systèmes de ra-

dionavigation, les services de sécurité,

les ordinateurs et le matériel de télé-

communications.

1. Ne confier cette installation qu’à un personnel qua-

lifié et connaissant bien l’équipement électronique.

2. L’utilisateur a la responsabilité de faire corriger ra-

pidement par un électricien qualifié les problèmes

d’intrférences résultant de l’installation.

3. Dans le cas d’un avertissement d’interférence don-

né par le Conseil fédéral des communications, ar-

rêter d’utiliser immédiatement l’équipement.

4. Faire vérifier et entretenir régulièrement l’installa-

tion.

5. Tenir les portes et panneaux de la source de haute

fréquence bien fermés, maintenir les éclateurs au

bon réglage et utiliser une mise à la terre et un

écran de protection afin de réduire au minimum la

possibilité d’interférences.

UNE TENSION C.C. IMPORTANTE est

présente sur les onduleurs après que

l’on ait coupé l’alimentation.

1. Avant de toucher les pièces, mettre l’onduleur hors

tension, couper l’alimentation et décharger les

condensateurs d’entrée conformément aux directi-

ves de la section Entretien.

1-4. Principales normes de sécurité

Safety in Welding and Cutting, norme ANSI Z49.1, de l’American

Welding Society, 550 N.W. Lejeune Rd, Miami FL 33126

Safety and Health Sandards, OSHA 29 CFR 1910, du

Superintendent of Documents, U.S. Government Printing Office,

Washington, D.C. 20402.

Recommended Safe Practice for the Preparation for Welding and

Cutting of Containers That Have Held Hazardous Substances,

norme AWS F4.1, de l’American Welding Society, 550 N.W. Lejeune

Rd, Miami FL 33126

National Electrical Code, NFPA Standard 70, de la National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet

P-1, de la Compressed Gas Association, 1235 Jefferson Davis

Highway, Suite 501, Arlington, VA 22202.

Règles de sécurité en soudage, coupage et procédés connexes,

norme CSA W117.2, de l’Association canadienne de normalisation,

vente de normes, 178 Rexdale Boulevard, Rexdale (Ontario)

Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face

Protection, norme ANSI Z87.1, de l’American National Standards

Institute, 1430 Broadway, New York, NY 10018.

Cutting and Welding Processes, norme NFPA 51B, de la National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

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OM-180 058 Page 8

SECTION 2 − DEFINITIONS

2-1. Warning Label Definitions

1 1.1 1.2 1.3

3 3.1 3.2 3.3

4 4.1

2.1

2.2

2.3

S-178 936

Warning! Watch Out! There are

possible hazards as shown by the

symbols.

Drive rolls can injure fingers

Welding wire and drive parts are at

welding voltage during operation −

keep hands and metal objects

away.

1 Electric shock can kill.

1.1 Wear dry insulating gloves.

Do not touch electrode with

bare hand. Do not wear wet or

damaged gloves.

1.2 Protect yourself from electric

shock by insulating yourself

from work and ground.

1.3 Disconnect input plug or

power before working on

machine.

2 Breathing welding fumes can

be hazardous to your health.

2.1 Keep your head out of the

fumes.

2.2 Use forced ventilation or local

exhaust to remove the fumes.

2.3 Use ventilating fan to remove

fumes.

3 Welding sparks can cause

explosion or fire.

3.1 Keep flammables away from

welding. Do not weld near

flammables.

3.2 Welding sparks can cause

fires. Have a fire extinguisher

nearby, and have a

watchperson ready to use it.

3.3 Do not weld on drums or any

closed containers.

4 Arc rays can burn eyes and

injure skin.

4.1 Wear hat and safety glasses.

Use ear protection and button

shirt collar. Use welding

helmet with correct shade of

filter. Wear complete body

protection.

5 Become trained and read the

instructions before working on

the machine or welding.

6 Do not remove or paint over

(cover) the label.

OM-180 058 Page 9

2-2. Rating Label For CE Products

Ref. S-178 794-A

S/N:

7.0

Hz50/60

IP 23

V100 A500 X 100 %

2-3. Symbols And Definitions

Some symbols are found only on CE products.

NOTE

On Off Input Output

Amperes

Volts Alternating Current

Duty Cycle

Degree Of

Protection

Hertz Circuit Breaker Wire Feed

Jog

Primary Voltage

Gas Metal Arc

Welding (GMAW)

Gun

Line Connection

Purge Spot Weld Time Spot Weld Continuous Weld

Burnback Time Preflow Time Postflow Time Read Instructions

Load Voltage

Primary Current

Rated Current

OM-180 058 Page 10

SECTION 3 − INSTALLATION

3-1. Specifications

Type of Input

Power

Welding

Power

Source Type

Wire Feed

Speed Range

Wire Diameter

Range

Welding

Circuit

Rating

Overall

Dimensions

Weight

24 Volts AC

Single Phase

7 Amperes 50/60

Constant Voltage

(CV) or Constant

Power, DC With

14-Pin And

Contactor

Control

75 to 630 ipm

(1.9 To 16 mpm)

.023 To 5/64 in

(0.6 To 2 mm)

Max Spool

Weight: 60 lb (27

kg)

100 Volts,

500 Amperes,

100%

Duty Cycle

IP 23

Length: 22-1/2 in

(572 mm)

Width: 10-1/2 in

(267 mm)

Height: 12 in

(305 mm)

32 lb (14.5 kg)

3-2. Site Selection

ST-801 687 / Ref. ST-152 468-A / ST-155 242

1 Wire Feeder

2 Lifting Eye

3 Rubber Feet

4 Slot

Choose slot that allows all rubber

feet to sit securely on top of welding

power source.

5 Wire Spool/Reel

6 Gas Cylinder (Customer

Supplied)

7 Welding Power Source

Y Do not put feeder where

welding wire hits cylinder.

Y Do not move or operate

equipment when it could tip.

OM-180 058 Page 11

3-3. Gun Recommendation Table

Process Gun

GMAW − Hard or Corded Wires M25 Or M40

FCAW − Self-Shielding Wires GA-40GL

1 Constant Voltage Or Constant

Power Welding Power Source

2 14-Pin Control Cord

3 Weld Cable

4 Work

. Drive rolls and gun must be or-

dered separately.

3-4. Equipment Connection Diagrams

1 Gas Hose With 5/8-18 Right-

hand Thread Fittings (Cus-

tomer Supplied)

2 14 Pin Plug PLG2

Use plug to make connection to

welding power source.

3 Optional Volt Sense Lead

(Part Of Meter Option)

Connect to work.

4 Power Switch

3-5. Connecting 14-Pin Plug, Shielding Gas And Optional Volt Sense Lead

ST-801 688

Tools Needed:

5/8, 11/16 in

3-6. 14-Pin Plug Information

Pin* Pin Information

A 24 volts ac with respect to socket G.

B Contact closure to A completes 24 volts ac contactor control circuit.

G Circuit common for 24 volts AC circuit.

C +10 volts dc output to remote control with respect to socket D.

D Remote control circuit common.

E 0 to +10 volts dc input command signal from remote control with respect to socket D.

*The remaining pins are not used.

OM-180 058 Page 12

1 Gun Securing Knob

2 Gun Block

3 Gun Outlet Wire Guide

Loosen knob, insert gun into block.

Position outlet wire guide as close

as possible to drive rolls without

touching. Tighten knob.

4 Gun Trigger Plug

5 Gun Trigger Receptacle

6 Weld Cable Terminal

7 Weld Cable From Welding

Power Source

3-7. Connecting Welding Gun And Weld Cable

ST-801 689

Tools Needed:

9/16, 5/8 in

3-8. Setting Time Range For Optional Spot Time Control

ST-801 694 / Ref. SA-125 969-C

Tools Needed:

1/4 in

Long Spot

Time

0.25-5 Seconds

Short Spot

Time

0.12-2.5 Seconds

OM-180 058 Page 13

3-9. Installing And Aligning Wire Guide And Drive Roll

3/16 in

ST-801 690 / S-0856

Install and secure wire guide. Install

drive rolls and turn drive roll nut one

click.

Only drive gear is adjustable. Turn

adjustment screw in or out until

groove in drive roll lines up with wire

guide as shown.

Remove drive rolls, and clean

grooves using a wire brush.

Tools Needed:

3/8 in

Installation

Alignment

OM-180 058 Page 14

3-10. Installing And Threading Welding Wire

Tools Needed:

If necessary, move hub on support

for use of different size wire spool.

Install wire spool.

Adjust tension nut so wire is taut

when wire feed stops.

Lay gun cable out straight.

Open pressure assembly, hold wire

tightly, and cut off end. Push wire

through guides into gun.

Close and tighten pressure assem-

bly. Press JOG button until wire

comes out gun.

To adjust drive roll pressure, press

gun trigger to feed wire against

wood surface. Tighten knob so wire

does not slip.

Cut off wire. Close door.

Ref. ST-801 691 / S-0627-A

WOOD

Tighten

1 2 3

15/16 in

OM-180 058 Page 15

SECTION 4 − OPERATION

4-1. Front Panel Controls

1 Optional Voltage/Wire Speed

Meter

2 Optional Voltage/Wire Speed

Switch

Use to choose volts or wire feed

speed display.

3 Optional Remote Voltage

Control

Use to set welding power source

voltage at the wire feeder. Numbers

are for reference only.

4 Wire Speed Control

5 Jog/Purge Switch

Use Jog position to momentarily

feed welding wire at speed set on

Wire Speed control without ener-

gizing welding circuit or shielding

gas valve.

Use Purge position to momentarily

energize gas valve to purge air from

gun or adjust gas regulator.

Power switch is on rear panel (see

Section 3-5)

ST-801 692

4-2. Optional Side Panel Controls

Ref. ST-801 690

1 Preflow Control

Control sets time gas flows before

welding wire is energized.

2 Postflow Control

Control sets time gas flows after

completion of burnback.

3 Burnback Control

Control adjusts time welding wire is

energized after wire feed stops.

4 Spot Continuous Switch

Switch selects an untimed continu-

ous weld or a timed spot weld.

5 Spot Time Control

Factory set for 0.25 to 5 seconds of

spot time. If 0.12 to 2.5 seconds is

desired, see Section 3-8.

Close side door.

OM-180 058 Page 16

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

5-1. Routine Maintenance

Y Disconnect power before maintaining.

3 Months

Replace

Unreadable

Labels

Clean And

Tighten

Weld

Terminals

Repair Or

Replace

Cracked

Weld Cable

14-Pin Cord Gas HoseGun Cable

Replace

Cracked

Parts

6 Months

Blow Out Or Vacuum

Inside,

During Heavy Service,

Clean Monthly

Clean

Drive

Rolls

5-2. Overload Protection

Y Turn Off wire feeder and

welding power source. Stop

engine on welding

generator.

1 Fuse F1

F1 protects wire feeder from over-

load. Replace F1 if open.

2 Circuit Breaker CB1

CB1 protects motor from overload.

Correct problem and manually re-

set breaker.

Close and latch door.

ST-801 690 / Ref. ST-800 185-A

OM-180 058 Page 17

5-3. Troubleshooting

Trouble Remedy

Wire does not feed, unit completely inop-

erative.

Turn Power switch On.

Check fuse F1 and replace if necessary (see Section 5-2).

Check 14−pin plug PLG2 connections.

Check input power.

Wire does not feed. Check circuit breaker CB1 and fuse F1. (see Section 5-2)

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

Manual.

Have Factory Authorized Service Agent check drive motor and control board PC1.

Wire feeds erratically. Readjust hub tension and drive roll pressure (see Section 3-10).

Use correct size drive roll (see Parts List).

Clean or replace dirty or worn drive roll (see Section 3-9).

Remove weld spatter around nozzle opening.

Replace contact tube or liner. See gun Owner’s Manual.

Have Factory Authorized Service Agent check drive motor and control board PC1.

Wire feeds when Jog switch is pressed

but not when gun trigger is pressed.

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

Manual.

Wire feeds as soon as power is applied. Check gun trigger. See gun Owner’s Manual.

Wire does not feed until trigger is

pressed but continues to feed after trig-

ger is released.

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

Gas valve rattles loudly and wire feeds

slowly or erratically.

Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.

Gas does not flow; wire feeds. Check gas valve and flowmeter.

OM-180 058 Page 18

SECTION 6 − ELECTRICAL DIAGRAM

SC-182 776

Figure 6-1. Circuit Diagram For Wire Feeder With Optional Equipment

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OM-180 058 Page 20

SECTION 7 − PARTS LIST

Description

Part

No.

Item

No.

Figure 7-1. Main Assembly

Quantity

1 153 779 CONTROL BOX, (Fig 7-2) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 072 094 HUB & SPINDLE ASSEMBLY, (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 058 427 RING, retaining spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 180 572 SHAFT, spool support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 010 233 SPRING, cprsn .970 OD x .120 wire x 1.250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 057 971 WASHER, flat stl keyed 1.500dia x .125thk 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 010 191 WASHER, fbr .656 ID x 1.500 OD x .125thk 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 058 628 WASHER, brake stl 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 058 428 HUB, spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 135 205 NUT, stl slflkg hex reg .625-11 w/nylon insert 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 134 306 FOOT, rbr 1.250dia x 1.375 high 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 137 461 BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦108 008 REEL, wire (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

168 103 NUT, spanner retaining 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

+168 104 RETAINER, spool support (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

166 594 LABEL, caution falling wire reel can cause damage 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124 900 SUPPORT, reel support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig 7-2

ST-801 693

Figure 7-1. Main Assembly

♦OPTIONAL

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

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OM-180 058 Page 22

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 7-2. Control Box (Fig 7-1 Item 1)

Quantity

1 602 009 SCREW, .250-20 x 1.250 soc hd hex gr 8 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 166 072 SPACER, gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 151 828 PIN, cotter hair .054 x .750 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 166 071 LEVER, mtg pressure gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 079 634 PIN, hinge 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 085 243 KNOB, adjustment tension 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 010 231 SPRING, cprsn .770 OD x .105 wire x 1.225 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 085 244 WASHER, cupped stl .328 ID x .812 OD x .125 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 085 242 FASTENER, pinned 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 048 449 WASHER, shldr nyl .363 OD x .194 ID x .703 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 010 224 PIN, spring CS .187 x 1.000 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 601 966 SCREW, cap stl hexhd slflkg .375-16 x 1.250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 130 365 INSULATOR, housing drive 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 178 937 LABEL, warning electric shock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 010 291 WASHER, flat nylafil .625 ID x 1.250 OD x 1.000 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

601 880 NUT, stl hex jam .500-13 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 F1 *011 116 FUSE, mintr gl slo-blo 7A 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 046 432 HOLDER, fuse mintr .250 x 1.250 panel mtg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 010 494 BUSHING, snap-in nyl 1.375 ID x 1.750mtg hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 131 181 WIRE GUIDE & NUT, inlet (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

039 796 NUT, term jack rcpt black 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

131 182 GUIDE, wire inlet 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 180 634 PLATE, ident control panel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 134 834 HOSE, SAE .187 ID x .410 OD (order by ft) 2ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 GS1 125 785 VALVE, 24VAC 2 way custom port 1/8 orf 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23 089 572 CATCH, link-lock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

089 573 PLATE, keeper link-lock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 134 464 LABEL, warning general precautionary 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 178 936 LABEL, warning general precautionary CE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 +152 725 WRAPPER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126 873 BUMPER, polyurethane polymer .500sq adh back 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

090 439 LABEL, warning electric shock can kill 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 CB1 123 745 CIRCUIT BREAKER, man reset 1P 4A 250VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27 S1 111 997 SWITCH, rocker SPST 10A 250VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 605 227 NUT, nyl hex jam .750NPST 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29 182 270 CABLE, power 10 ft 8 in (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

182 271 CABLE, port No. 18 3/c 11ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG2 141 162 HOUSING PLUG & PINS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29 ♦♦182 758 CABLE, power 10 ft 8 in (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

182 475 CABLE, port No. 18 6/c 11ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG2 141 162 HOUSING PLUG & PINS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 ♦601 222 CLAMP, univ 50A 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 ♦601 225 INSULATOR, vinyl clamp 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32 ♦600 399 LEAD, sensing (order by ft) 15ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33 115 104 CONNECTOR, clamp cable .500 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34 087 111 CLAMP, capacitor 1.375dia clip 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 C1 048 504 CAPACITOR, elctlt 5000uf 50V 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36 PC1 183 047 CIRCUIT CARD, motor speed control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG1 115 093 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG3 115 092 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG4 115 091 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37 134 201 STAND-OFF SUPPORT, PC card 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38 PC2 ♦139 897 CIRCUIT CARD, meter 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG15 ♦115 092 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG16 ♦131 055 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦115 443 STAND-OFF, 6-32 x .750 lg 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

136 339 COVER, opening meter (not used when unit has Meter Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39 134 201 STAND-OFF SUPPORT, PC card 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-180 058 Page 23

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 7-2. Control Box (Fig 7-1 Item 1) (Continued)

Quantity

40 605 308 RING, retaining 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41 092 865 KEY, stl .1215/.1230 x .750 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42 M1 122 741 MOTOR, gear 24VDC 122RPM (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*136 745 BRUSH & SPRING ASSEMBLY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43 079 625 WASHER, spring stl .500 shakeproof 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44 S2 134 846 SWITCH, tgl SPTT 6A 125VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45 035 897 POTENTIOMETER, CP std slot 1T 2W 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46 R1 073 562 POTENTIOMETER, C sltd sft1/T 2W 10K ohm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47 152 728 CASE ASSEMBLY 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48 090 440 INSULATOR, cover housing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49 NAMEPLATE (order by model and serial number) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50 097 922 KNOB, pointer .875dia x .250 ID 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51 ♦♦097 922 KNOB, pointer .875dia x .250 ID 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52 107 983 BLANK, snap-in nyl .500mtg hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53 RC2 048 282 CONNECTOR w/SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54 057 084 BUSHING, snap-in nyl .250 ID x .375mtg hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55 172 391 HOUSING, adapter gun/feeder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56 144 172 FITTING, hose brs barbed 3/16tbg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57 604 538 WASHER, flat stl SAE .312 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58 124 778 KNOB, plstc T 1.000 lg x .312-18 x 2.000 bar 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59 010 910 WASHER, flat stl SAE .375 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60 602 213 WASHER, lock stl split .375 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61 601 872 NUT, stl hex full .375-16 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62 172 076 CARRIER, drive roll w/components 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63 121 271 SCREW, .250-20 x .500 soc hd hex gr 8 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64 172 075 CARRIER, drive roll w/components 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120 304 BLANK, snap-in nyl .250mtg hole 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

♦Part of 152 212 Optional Digital Meter V/WFS

♦♦Part of 121 569 Optional Remote Voltage

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

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