Hilti HDE 500-A22 Operating instructions

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11 Herstellergewährleistung

▶ Bitte wenden Sie sich bei Fragen zu den Garantiebedingungen an Ihren lokalen Hilti Partner.

Original operating instructions

1 Information about the documentation

1.1 About this documentation

• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free

handling and use of the product.

• Observe the safety instructions and warnings in this documentation and on the product.

• Always keep the operating instructions with the product and make sure that the operating instructions

are with the product when it is given to other persons.

1.2 Explanation of symbols used

1.2.1 Warnings

Warnings alert persons to hazards that occur when handling or using the product. The following signal words

are used:

DANGER

DANGER !

▶ Draws attention to imminent danger that will lead to serious personal injury or fatality.

WARNING

WARNING !

▶ Draws attention to a potential threat of danger that can lead to serious injury or fatality.

CAUTION

CAUTION !

▶ Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage

to the equipment or other property.

1.2.2 Symbols in the documentation

The following symbols are used in this document:

Read the operating instructions before use.

Instructions for use and other useful information

Dealing with recyclable materials

Do not dispose of electric equipment and batteries as household waste

1.2.3 Symbols in the illustrations

The following symbols are used in illustrations:

These numbers refer to the corresponding illustrations found at the beginning of these operating

instructions

The numbering reflects the sequence of operations shown in the illustrations and may deviate

from the steps described in the text

Item reference numbers are used in the overview illustrations and refer to the numbers used in

the product overview section

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This symbol is intended to draw special attention to certain points when handling the product.

1.3 Explanation of symbols used

1.3.1 Symbols

The following symbols can be used on the product:

National waste-materials management system

“Off” position

Continuous dispensing

Measured dispensing

Direct current (DC)

Li-ion battery

Never use the battery as a striking tool.

Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any

other way.

Hilti Li-ion battery type series used. Observe the information given in the section headed In-

tended use.

The power tool supports near-field communication (NFC) technology, which is compatible with

iOS and Android platforms.

2 Safety

2.1 Product information

products are designed for professional users and only trained, authorized personnel are

permitted to operate, service and maintain the products. This personnel must be specifically informed about

the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by

untrained personnel or if used not in accordance with the intended use.

The type designation and serial number are printed on the rating plate.

▶ Write down the serial number in the table below. You will be required to state the product details when

contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Type: HDE 500-A22

Generation: 01

Serial number:

2.2 Declaration of conformity

We declare, on our sole responsibility, that the product described here complies with the applicable directives

and standards. A copy of the declaration of conformity can be found at the end of this documentation.

The technical documentation is filed here:

Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916 Kaufering, Germany

2.3 General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this

power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

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The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

▶ Keep work area clean and well lit. Cluttered or dark areas invite accidents.

▶ Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

▶

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose

control.

Electrical safety

▶ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter

plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of

electric shock.

▶ Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

▶ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the

risk of electric shock.

▶ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep

cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the

risk of electric shock.

▶ When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of electric shock.

▶ If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

▶ Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personal injury.

▶ Use personal protective equipment. Always wear eye protection. Protective equipment such as a

dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will

reduce personal injuries.

▶ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power

source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on

the switch or energising power tools that have the switch on invites accidents.

▶ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

▶ Do not overreach. Keep proper footing and balance at all times. This enables better control of the

power tool in unexpected situations.

▶ Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

▶ If devices are provided for the connection of dust extraction and collection facilities, ensure these

are connected and properly used. Use of dust collection can reduce dust-related hazards.

▶ Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore

tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

▶ Do not force the power tool. Use the correct power tool for your application. The correct power tool

will do the job better and safer at the rate for which it was designed.

▶ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

▶ Disconnect the plug from the power source and/or remove the battery pack, if detachable, from

the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

▶ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the

power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrained users.

▶ Maintain power tools and accessories. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s operation. If damaged,

have the power tool repaired before use. Many accidents are caused by poorly maintained power

tools.

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▶ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

▶ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking

into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardous situation.

▶ Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and

grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

2.4 Battery use and care

▶ Observe the special regulations and instructions applicable to the transport, storage and use of Li-ion

batteries.

▶ Do not expose batteries to high temperatures, direct sunlight or fire.

▶ Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C.

▶ Do not use or charge batteries that have suffered mechanical impact, have been dropped from a height

or show signs of damage. In this case, always contact your Hilti Service.

▶ If the battery is too hot to touch it may be defective. In this case, place the product in a non-flammable

location, well away from flammable materials, where it can be kept under observation and allowed to

cool down. In this case, always contact your Hilti Service.

3 Description

3.1 Overview 1

@

Front locating lug for installation of the foil

pack holder / cartridge

;

Cradle for the foil pack holder / cartridge

=

Rear locating lug for installation of the foil

pack holder / cartridge

%

Dispensing mode selector switch

&

Parallel piston rods with grip

(

Release button

)

Grip

+

Battery release buttons (also used to activate

the charge status indicator)

§

Battery

/

Trigger

Accessories

:

Foil pack

∙

Foil pack holder, black

$

Foil pack holder, red

£

Cartridge

3.2 Intended use

The dispenser is designed to dispense the contents of Hilti foil packs and cartridges in a controlled operation.

The HDE 500A22 cordless dispenser is designed exclusively for use with Hilti 330 ml or 500 ml foil packs

and 580 ml cartridges.

The dispenser can be used with either a foil pack holder or a cartridge:

▶ Black foil pack holder: Used to dispense Hilti mortars supplied in black or white foil packs.

▶ Red foil pack holder: Used to dispense Hilti mortars supplied in red foil packs.

▶ Cartridge: For use with Hilti mortar systems without a foil pack holder.

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▶ Use only Hilti Li-ion batteries of the B22 series with this product.

▶ Use only Hilti battery chargers of the C4/36 series for these batteries.

3.3 Items supplied

Dispenser and operating instructions

Other system products approved for use with this product can be found at your local Hilti Store or at:

www.hilti.group.

4 Technical data

HDE 500-A22

Weight in accordance with EPTA Procedure 01 including batteryB22⁄8.0

3 kg

Rated voltage

21.6 V

4.1 Battery

Battery operating voltage

21.6 V

Ambient temperature for operation

−17 ℃ … 60 ℃

Storage temperature

−20 ℃ … 40 ℃

Battery charging starting temperature

−10 ℃ … 45 ℃

4.2 Noise information and vibration values in accordance with EN 62841

The sound pressure and vibration values given in these instructions were measured in accordance with a

standardized test and can be used to compare one power tool with another. They can also be used for a

preliminary assessment of exposure.

The data given represent the main applications of the power tool. However, if the power tool is used for

different applications, with different accessory tools, or is poorly maintained, the data can vary. This can

significantly increase exposure over the total working period.

An accurate estimation of exposure should also take into account the times when the tool is switched off, or

when it is running but not actually being used for a job. This can significantly reduce exposure over the total

working period.

Identify additional safety measures to protect the operator from the effects of noise and/or vibration, for

example: maintaining the power tool and accessory tools, keeping the hands warm, organization of work

patterns.

Noise information

HDE 500-A22

Typical A-weighted sound power level (L

WA

)

76 dB

Uncertainty for measured sound power level (K

WA

)

3 dB

Typical A-weighted emission sound pressure level (L

pA

)

65 dB

Uncertainty for the sound pressure level (K

pA

)

3 dB

Vibration information

HDE 500-A22

Total vibration (a

h

)

0.5 m/s²

Uncertainty (K

ah

)

1.5 m/s²

5 Operation

5.1 Comply with all safety instructions and instructions for use.

WARNING

Chemicals hazard Incorrect use can lead to injury.

▶ Prior to use, read and comply with the safety data sheet for the product, the instructions on the packaging

and the instructions for use of the foil pack.

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5.2 Inserting the battery 2

▶ Push the battery into the dispenser from the rear until it engages with an audible click.

5.3 Removing the battery 3

▶ Remove the battery.

5.4 Inserting the foil pack holder and foil pack 4

CAUTION

Trap hazard Hands can be trapped if care is not exercised when swiveling the foil pack holder closed.

▶ Keep your hands clear of the cradle area when swiveling the foil pack holder into position.

CAUTION

Risk of injury Chemicals hazard.

▶ Check the foil pack holder for damage and soiling. Both pistons must move smoothly and easily in both

directions over the full length of their travel in the foil pack holder. Replace the foil pack holder if it is

damaged and/or badly soiled.

1. Press the release button.

2. Pull the piston rods back as far as they will go.

3. Fit the foil pack holder and swivel it upwards.

4. Screw the static mixer (mixing nozzle) onto the foil pack.

5. Push the foil pack into the foil pack holder.

6. Swivel the foil pack holder into the dispenser.

5.5 Inserting the cartridge 5

1. Press the release button.

2. Pull the piston rods back as far as they will go.

3. Fit the cartridge.

4. Screw the static mixer (mixing nozzle) onto the foil pack.

5. Swivel the cartridge into the dispenser.

5.6 Discarding initially dispensed mortar 6

WARNING

Risk of injury Chemicals hazard.

▶ Never point the dispenser toward yourself or other persons. Incorrect use can lead to injury.

WARNING

Risk of injury Chemicals hazard.

▶ Begin dispensing mortar only after the mixing nozzle has been screwed on. Incorrect use can lead to

injury.

Discard the initially dispensed volume of mortar every time the static mixer (mixing nozzle) is changed.

The initially dispensed mortar is not suitable for use.

1.

Set the dispenser volume regulator switch to .

2. Squeeze the trigger until the mixing nozzle is completely full.

3.

Set the dispenser volume regulator switch to the appropriate volume of mortar .

➥ 1 = 1 stroke (approx. 5 ml)

➥ 15 = 1 stroke (approx. 75 ml)

4. Discard the initially dispensed volume of mortar.

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5.7 Injecting mortar 7

Fit a new mixing nozzle for each use. Failure to observe this point will result in too little mortar being

dispensed.

1. Press the trigger.

2. Inject the mortar.

5.8 Removing the foil pack holder and foil pack 8

1.

Set the dispenser volume regulator switch to .

2. Press the release button.

3. Pull the piston rods back as far as they will go.

4. Swivel the foil pack holder up.

5. Remove the foil pack.

6. Remove the foil pack holder from the dispenser.

5.9 Removing the cartridge 9

1.

Set the dispenser volume regulator switch to .

2. Press the release button.

3. Pull the piston rods back as far as they will go.

4. Swivel the cartridge upwards.

5. Remove the cartridge from the dispenser.

6 Care and maintenance

WARNING

Risk of injury with battery inserted !

▶ Always remove the battery before carrying out care and maintenance tasks!

Care and maintenance of the tool

• Carefully remove stubborn dirt.

• Clean the air vents carefully with a dry brush.

• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as

these can attack the plastic parts.

Care of the Liion batteries

• Keep the battery free from oil and grease.

• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as

these may attack the plastic parts.

• Avoid ingress of moisture.

Maintenance

• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all

function correctly.

• Do not operate the product if signs of damage are found or if parts malfunction. Have it repaired

immediately by Hilti Service.

• After cleaning and maintenance, fit all guards or protective devices and check that they function correctly.

To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare

parts, consumables and accessories approved by Hilti for use with the product can be found at your

local Hilti Store or online at: www.hilti.group.

7 Troubleshooting

If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by

yourself, please contact Hilti Service.

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7.1 Troubleshooting

If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by

yourself, contact Hilti Service.

Trouble or fault Possible cause Action to be taken

The power tool does not

work.

The battery is not fully inserted. ▶ Push the battery in until it

engages with an audible double

click.

Low battery. ▶ Change the battery and charge

the empty battery.

The dispensing mode selector

switch is set to “0”

▶ Select the desired dispensing

volume.

The power tool does not work

and all four LEDs flash.

The overload cut-out is activated;

mortar in the mixing nozzle has

hardened

▶ Replace the static mixer (mixing

nozzle).

The overload cut-out is activated;

dispensing pressure required is too

high for the tool

▶ Increase the foil pack temper-

ature. Select the power tool to

suit the application.

Foil pack empty ▶ Replace the empty foil pack.

The power tool does not work

and one LED flashes.

Low battery. ▶ Change the battery and charge

the empty battery.

The battery is too hot or too cold. ▶ Change the battery.

The battery runs down more

quickly than usual.

Very low ambient temperature. ▶ Allow the battery to warm up

slowly to room temperature.

The battery does not engage

with an audible double click.

The retaining lugs on the battery

are dirty.

▶ Clean the retaining lugs and

push the battery in until it

engages. Contact Hilti Service

if the problem persists.

The power tool or battery

gets very hot.

The tool is overloaded (application

limits exceeded).

▶ Pay attention to the power

and performance rating of the

product before using it, i.e

check its suitability for the job

on hand. See the “Technical

data” section.

Electrical fault ▶ Consult Hilti Service if the

problem persists.

The foil pack holder cannot

be swiveled into the tool.

The foil pack is not pushed fully

into the holder.

▶ Push the foil pack into the foil

pack holder as far as it will go.

Piston rods not pulled back fully ▶ Press the release button and

pull the piston rods all the way

back.

The foil pack holder does not

engage with an audible click

The retaining lugs are dirty ▶ Clean the retaining lugs.

The retaining lugs are defective ▶ Insert a different foil pack holder

and contact Hilti Service.

No mortar is dispensed from

the mixing nozzle

Mortar in the mixing nozzle has

hardened

▶ Unscrew the mixing nozzle

containing the hardened mortar

and fit a new mixing nozzle.

8 Transport and storage of cordless tools

Transport

CAUTION

Accidental starting during transport !

▶ Always transport your products with the batteries removed!

▶ Remove the battery.

▶ Never transport batteries in bulk form (loose, unprotected).

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▶ Check the tool and batteries for damage before use after long periods of transport.

Storage

CAUTION

Accidental damage caused by defective or leaking batteries !

▶ Always store your products with the batteries removed!

▶ Store the tool and batteries in a place that is as cool and dry as possible.

▶ Never store batteries in direct sunlight, on heating units or behind a window pane.

▶ Store the tool and batteries in a place where they cannot be accessed by children or unauthorized

persons.

▶ Check the tool and batteries for damage before use after long periods of storage.

8.1 Transport and storage of dispensers

▶

For transporting and storing the tool, set the dispensing mode selector switch to .

9 Disposal

Most of the materials from which Hilti tools and appliances are manufactured can be recycled. The

materials must be correctly separated before they can be recycled. In many countries, your old tools,

machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative

for further information.

Battery disposal

Improper disposal of batteries can result in health hazards from leaking gases or fluids.

▶ DO NOT send batteries through the mail!

▶ Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.

▶ Dispose of your battery out of the reach of children.

▶ Dispose of the battery at your Hilti Store, or consult your local governmental garbage disposal or public

health and safety resources for disposal instructions.

▶ Do not dispose of power tools, electronic equipment or batteries as household waste!

10 China RoHS (guideline on restriction of the use of dangerous substances)

The following link takes you to the table of dangerous substances: qr.hilti.com/r5250.

You will find a link to the RoHS table, in the form of a QR code, at the end of this document.

11 Manufacturer’s warranty

▶ Please contact your local Hilti representative if you have questions about the warranty conditions.

Oryginalna instrukcja obsługi

1 Dane dotyczące dokumentacji

1.1 O niniejszej dokumentacji

• Przed uruchomieniem urządzenia należy zapoznać się z niniejszą dokumentacją. Jest to warunek

konieczny bezpiecznej pracy i bezawaryjnej obsługi.

• Należy stosować się do uwag dotyczących bezpieczeństwa oraz ostrzeżeń zawartych w niniejszej

dokumentacji i podanych na wyrobie.

• Instrukcję obsługi zawsze przechowywać z produktem; urządzenie przekazywać innym użytkownikom

wyłącznie z instrukcją obsługi.

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Hilti HDE 500-A22 Operating instructions

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